Revision

CAKASA

2.0

Date

1-Apr-14

Cakasa Nig. Company Ltd.

Issued By:

Client: Total E & P Nigeria Ltd

Checked By:

R.A.O
O.I.F

Project: OML 99 (Amenam/Kpono) Oily Water Upgrade

Approved By:

G.O.A

(2-PHASE LINE SIZING - API 14E)

Unit
General Data

Line Number
Equipment
Hysys Stream Number
Line pressure
Set Pressure
Temp

3" FL 4636
LP Degasser

4" FL 4627
LP Hydrocyclone
1

2" FL 4636
CFU
-

psig

228.14

228.14

228.14

4500

barg

15.73

15.73

15.73

barg

13.00

13.00

13.00

102
215.6

102
215.6

102
215.6

120

0.0000
0.00
0.00

0.0000
0.00
0.00

15
0.65
0.91

C
o
F

Gas Process Data

mmscfd
-

0.065
1.02
0.96

Flow Rate

bbl/day

532.548

13.693

8.0430

750

Liquid Process Data

0.76

0.76

0.76

0.80

cP

0.87

0.87

0.87

1.28

bbl/day

15746.42

6525.59

6530.23

0.947

0.947

0.947

1.08

Pipe Data
Nominal Diameter

inch

Piping class.

B03

B03

B03

Size / Schedule

3-SCH-40

4-SCH 40

2-SCH 80

6-SCH 80

inch

0.0019

0.0019

0.0019

0.0019

ft
-

13.1
100

39.6
100

1.2
100

100
4515

Roughness
Pipe length
Empirical Constant; C

Intermediate
Absolute Line Pressure

psia

243

243

243

Absolute Set Pressure

psia

203

203

203

Absolute Temperature

675.6

675.6

675.6

580

Lb/hr
ft3/s

223871
1.11

90405
0.42

90397
0.42

39765
0.62

cSt
-

0.92
532058

0.92
163168

0.92
338876

1.60
34051

0.02

0.02

0.02

0.02

3.068
Results

4.026

1.939

5.761

ft3/bbl

0.94
4

0.95
0

0.95
0

0.80
20000

Mean density

lb/ft3

55.8

59.1

59.1

17.7

Pressure drop

psi/100ft

20.8

0.8

35.5

0.1

psi

2.7

0.3

0.4

ft/s
ft/s
Lb/ft/s

13.4
21.7
26275

13.0
4.8
1364

13.0
20.7
25348

23.7
3.4
210

Pipe Cross Sectional Area

in2

11.98

4.70

4.70

3.77

Minimum Required Line Size

in
in

3.91
3.00

2.45
4.00

2.45
2.00

2.19
6.00

Total Stream Mass Flow

Pressure drop across pipe length

Comments :

inch

Friction Factor Calculation

e
2.51
= -2. log10
+
3.7d i Re. f
f

f
0

0.022
-0.5107

Colebrook

Olga

20000e 10000001/ 3
* f = 0.0055 1 +

+
Re
d
f

0.019

Olga

See GPSA - Chap 17 Pg 4

ANSI PIPING CLASS TABLE

Class
3/4-SCH 10
3/4-SCH 40
3/4- STD
3/4- XS
3/4-SCH 80
3/4-SCH 160
3/4- XXS

OD ''
1.050
1.050
1.050
1.050
1.050
1.050
1.050

THK ''
0.083
0.113
0.113
0.154
0.154
0.219
0.308

ID ''
0.884
0.824
0.824
0.742
0.742
0.612
0.434

SCHEDULE
10
40
STD
XS
80
160
XXS

1-SCH 10
1-SCH 40
1-SCH 80
1- XS
1-SCH 160
1- XXS

1.315
1.315
1.315
1.315
1.315
1.315

0.109
0.133
0.179
0.179
0.250
0.358

1.097
1.049
0.957
0.957
0.815
0.599

10
40
80
XS
160
XXS

1 1/4

1 1/4-SCH 10
1 1/4-SCH 40
1 1/4- STD
1 1/4- XS
1 1/4-SCH 80
1 1/4-SCH 160
1 1/4- XXS

1.660
1.660
1.660
1.660
1.660
1.660
1.660

0.109
0.140
0.140
0.191
0.191
0.250
0.382

1.442
1.380
1.380
1.278
1.278
1.160
0.896

10
40
STD
XS
80
160
XXS

1 1/2

1 1/2-SCH 10
1 1/2-SCH 40
1 1/2-SCH 80
1 1/2- XS
1 1/2-SCH 160
1 1/2- XXS

1.900
1.900
1.900
1.900
1.900
1.900

0.109
0.145
0.200
0.200
0.281
0.400

1.682
1.610
1.500
1.500
1.338
1.100

10
40
80
XS
160
XXS

2
2
2
2

2-SCH 80
2-SCH XS
2-SCH 160
2-SCH XXS

2.375
2.375
2.375
2.375

0.218
0.218
0.344
0.436

1.939
1.939
1.687
1.503

80
XS
160
XXS

2 1/2
2 1/2

2 1/2-SCH 80
2 1/2- XS
2 1/2-SCH 160
2 1/2- XXS
2 1/2

2.875
2.875
2.875
2.875
2.875

0.276
0.276
0.375
0.552
0.750

2.323
2.323
2.125
1.771
1.375

80
XS
160
XXS
---

3
3

3-SCH 80
3 - XS
3-SCH 160
3- XXS

3.500
3.500
3.500
3.500

0.300
0.300
0.438
0.600

2.900
2.900
2.624
2.300

80
XS
160
XXS

4-SCH 40

4.500

0.237

4.026

40

4- STD
4-SCH 80
4- XS
4-SCH 120
4-SCH 160
4- XXS

4.500
4.500
4.500
4.500
4.500
4.500

0.237
0.337
0.337
0.438
0.531
0.674

4.026
3.826
3.826
3.624
3.438
3.152

STD
80
XS
120
160
XXS

6
6

6-SCH 40
6- STD
6-SCH 80
6- XS
6-SCH 120
6-SCH 160
6- XXS

6.625
6.625
6.625
6.625
6.625
6.625
6.625

0.280
0.280
0.432
0.432
0.562
0.719
0.864

6.065
6.065
5.761
5.761
5.501
5.187
4.897

40
STD
80
XS
120
160
XXS

8-SCH 30
8-SCH 40
8- STD
8-SCH 60
8-SCH 80
8- XS
8-SCH 100
8-SCH 120
8-SCH 140
8- XXS
8-SCH 160

8.625
8.625
8.625
8.625
8.625
8.625
8.625
8.625
8.625
8.625
8.625

0.277
0.320
0.320
0.406
0.500
0.500
0.594
0.719
0.812
0.875
0.906

8.071
7.985
7.985
7.813
7.625
7.625
7.437
7.187
7.001
6.875
6.813

30
40
STD
60
80
XS
100
120
140
XXS
160

10

10-SCH 20
10
10-SCH 30
10-SCH 40
10- STD
10-SCH 60
10- XS
10-SCH 80
10-SCH 100
10-SCH 120
10-SCH 140
10- XXS
10-SCH 160

10.750
10.750
10.750
10.750
10.750
10.750
10.750
10.750
10.750
10.750
10.750
10.750
10.750

0.250
0.279
0.307
0.365
0.365
0.500
0.500
0.594
0.719
0.844
1.000
1.000
1.125

10.250
10.192
10.136
10.020
10.020
9.750
9.750
9.562
9.312
9.062
8.750
8.750
8.500

20
--30
40
STD
60
XS
80
100
120
140
XXS
160

12

12-SCH 20
12-SCH 30
12- STD
12-SCH 40
12- XS
12-SCH 60
12-SCH 80
12-SCH 100
12-SCH 120
12- XXS

12.750
12.750
12.750
12.750
12.750
12.750
12.750
12.750
12.750
12.750

0.250
0.330
0.375
0.406
0.500
0.562
0.688
0.844
1.000
1.000

12.250
12.090
12.000
11.938
11.750
11.626
11.374
11.062
10.750
10.750

20
30
STD
40
XS
60
80
100
120
XXS

12-SCH 140
12-SCH 160

12.750
12.750

1.125
1.312

10.500
10.126

140
160

14

14-SCH 10
14-SCH 20
14-SCH 30
14- STD
14-SCH 40
14 - XS
14-SCH 60
14-SCH 80
14-SCH 100
14-SCH 120
14-SCH 140
14-SCH 160

14.000
14.000
14.000
14.000
14.000
14.000
14.000
14.000
14.000
14.000
14.000
14.000

0.250
0.312
0.375
0.375
0.438
0.500
0.594
0.750
0.938
1.094
1.250
1.406

13.500
13.376
13.250
13.250
13.124
13.000
12.812
12.500
12.124
11.812
11.500
11.188

10
20
30
STD
40
XS
60
80
100
120
140
160

16

16-SCH 10
16-SCH 20
16-SCH 30
16- STD
16-SCH 40
16- XS
16-SCH 60
16-SCH 80
16-SCH 100
16-SCH 120
16-SCH 140

16.000
16.000
16.000
16.000
16.000
16.000
16.000
16.000
16.000
16.000
16.000

0.250
0.312
0.375
0.375
0.500
0.500
0.656
0.843
1.031
1.218
1.437

15.500
15.376
15.250
15.250
15.000
15.000
14.688
14.314
13.938
13.564
13.126

10
20
30
STD
40
XS
60
80
100
120
140

18

18-SCH 10
18-SCH 20
18- STD
18-SCH 30
18- XS
18-SCH 40
18-SCH 60
18-SCH 80
18-SCH 100
18-SCH 120

18.000
18.000
18.000
18.000
18.000
18.000
18.000
18.000
18.000
18.000

0.250
0.312
0.375
0.438
0.500
0.562
0.718
0.937
1.156
1.343

17.500
17.376
17.250
17.124
17.000
16.876
16.564
16.126
15.688
15.314

10
20
STD
30
XS
40
60
80
100
120

20

20-SCH 10
20-SCH 20
20- STD
20-SCH 30
20- XS
20-SCH 40
20-SCH 60
20-SCH 80
20-SCH 100
20-SCH 120
20-SCH 140
20-SCH 160

20.000
20.000
20.000
20.000
20.000
20.000
20.000
20.000
20.000
20.000
20.000
20.000

0.250
0.375
0.375
0.500
0.500
0.594
0.812
1.031
1.281
1.500
1.750
1.969

19.500
19.250
19.250
19.000
19.000
18.812
18.376
17.938
17.438
17.000
16.500
16.062

10
20
STD
30
XS
40
60
80
100
120
140
160

24
24

24 - S
24-SCH 10
24-SCH 20
24- STD
24- XS
24-SCH 30
24-SCH 40
24-SCH 60
24-SCH 80
24-SCH 100
24-SCH 120
24-SCH 140
24-SCH 160

24.000
24.000
24.000
24.000
24.000
24.000
24.000
24.000
24.000
24.000
24.000
24.000
24.000

0.250
0.250
0.375
0.375
0.500
0.562
0.688
0.969
1.219
1.531
1.812
2.062
2.344

23.500
23.500
23.250
23.250
23.000
22.876
22.624
22.062
21.562
20.938
20.376
19.876
19.312

S
10
20
STD
XS
30
40
60
80
100
120
140
160

30

30-SCH 5
30-SCH 10
30- S
30- STD
30-SCH 20
30- XS
30-SCH 30

30.000
30.000
30.000
30.000
30.000
30.000
30.000

0.250
0.312
0.312
0.375
0.500
0.500
0.625

29.500
29.376
29.376
29.250
29.000
29.000
28.750

5
10
S
STD
20
XS
30

E
SCHEDULE