Lesson 12 Candidate and Technique Selection
Lesson 12 Candidate and Technique Selection
Lesson 12 Candidate and Technique Selection
Lesson 12
Selecting an Appropriate Technique Read: UDM Chapter 4 pages 4.1-4.54
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Hydrocarbons anticipated
Yes
Go to Sheet 2
No
Drilling problems anticipated
No
No UBO
Yes Yes
Lost circulation
Stuck pipe
No UBO
No
Hard drilling (ROP/bit)
Yes
Yes
Candidate
No No UBO
Detailed engineering (cost, safety, reservoir, Mechanical main drivers) Harold Vance Department of Petroleum Engineering
Yes
Go to Sheet 3
No
Drilling Problems anticipated
No
No UBO
Yes
Lost circulation
Yes
No
No UBO
No
Stuck pipe
Yes Yes
Cost /safety benefits
No
No UBO
No
Hard Drilling (ROP/bit)
Yes Yes
Candidate
No No UBO
Yes
Lost circulation
Yes
No No
No Yes Yes
No UBO
Stuck pipe
Candidate
Yes Candidate
No Yes
No
No UBO
No
No UBO
This decision tree can be found on the IADC website (www.iadc.org). Click on Committees. Click on Underbalanced Drilling committee. Click on decision tree.
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String and temporary casing injection, if the pore pressure is very low and/or if very high gas rates.
Foam, if the pore pressure is very low and an open surface system is acceptable.
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Technical Feasibility
In evaluating the feasibility of candidate drilling techniques, a controlling factor is the range of anticipated borehole pressures which will be required for each zone to be drilled. The upper limit for UB conditions is formation pore pressure. Lower limit will generally be regulated by the lowest pressure at which wellbore stability is ensured.
Harold Vance Department of Petroleum Engineering
Technical Feasibility
First step is to determine the anticipated pressures. Step two is to determine which methods are functional within the anticipated pressure window.
Technical Feasibility
Other considerations are:
Will there be sloughing shales? Are aqueous fluids inappropriate? Will water producing horizons be penetrated? Will multiple, permeable zones, with dramatically different pore pressures, be encountered?
Technical Feasibility
Other considerations cont:
What is the potential for chemical formation damage, due to fluid/fluid or fluid/formation interaction and is this an overwhelming problem, regardless of what wellbore pressure is used? Is there a potential for sour gas production?
Technical Feasibility
Other considerations cont:
Are there features of the well geometry which dictate specific underbalanced protocols? What is the local availability of suitable equipment and consumables (including liquids and gases for the drilling fluids)?
When using compressible fluids, it is usually more cost effective to switch to a higher density fluid than to choke back the well.
Example 1
4500 4000
3500 3000 2500 2000 1500 1000 500 0 0 2000 4000 6000 8000 10000
Example 2
Borehole Pressure (psi)
Depleted sandstone from 3,000 to 4,000 ft with a pore pressure gradient of 5 ppg. Pore pressure above the sand is 8 ppg. Lost circulation and differential sticking is a problem with mud. No instability problems anticipated if borehole pressure is > 2 ppg. Production rate is low.
4500
4000 3500
3000 2500 2000 1500 1000 500 0 0 2000 4000 6000 8000 10000
Example 3
Pore pressure = 8 ppg Shale from 6,000-8,000 requires a minimum wellbore pressure of 7 ppg Target zone is 9,000 Reservoir itself is competent unless borehole pressure < 5 ppg Expect high flow rates. maximum drawdown = 500 psi Pore p. at 9,000 = 3,744 psi min BHP = 3,244 psi or 6.93 ppg
4500 4000 3500
Example 4
4500 4000 3500
Diesel or crude gives a pressure lower than this. Plain water is too dense.
Example 5
4500 4000 3500
Reservoir is depleted to 6.5 ppg. Maximum drawdown is 500 psi. The tolerable range for ECD through the reservoir would be 5.4-6.5 ppg. A gasified liquid would be required.
This would not supply sufficient support for the shale above.
Water Production
Production of small quantities of water makes dry gas drilling difficult. If offset wells have a history of water production, dry gas drilling below the water zone is probably impractical.
Water Production
When misting, higher gas rates are required to prevent slug flow. Slug flow can damage the borehole and surface equipment. Higher injection rates and the increased density in the annulus may require boosters on the compressors.
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Water Production
Large water influxes may require foams. High disposal costs can sometimes make mist drilling impractical. Higher density foams can decrease water influx, however the increased volume of make-up water may make disposal still impractical.
Harold Vance Department of Petroleum Engineering
Water Production
If high water influx makes gas and foams impractical, aerated mud or low density liquids may be required.
Sour Gas
There must be no possibility of releasing hydrogen sulfide into the atmosphere while the well is being drilled or completed. If any is produced during drilling it must be disposed of in a suitable flare.
Sour Gas
H2S can become entrained in any liquid in the wellbore, and must be completely removed from the fluid and flared before any of the liquids are returned to any open surface pits. The separation process should be completed in a closed vessel.
Harold Vance Department of Petroleum Engineering
Sour Gas
Sour gas can become entrained in foams. The foam must be completely broken prior to separation. Unless effective defoaming can be guaranteed foams cannot be used in closed systems, and should not be used in the presence of Hydrogen Sulfide.
Harold Vance Department of Petroleum Engineering
Hole Geometry
A compressible fluid will have a greater ECD in deep wells than in shallow wells. Annular gas injection only reduces the density of the fluids above the injection point. Drillpipe gas injection may be necessary if long vertical sections are to be drilled with gasified liquid.
Harold Vance Department of Petroleum Engineering
Hole Geometry
Increasing ECD with depth may make it impossible to maintain the proper foam quality in deep wells. Backpressure may be required, increasing the gas supply needed. Increasing hole size makes hole cleaning more difficult.
Hole Geometry
Large hole sizes may require larger diameter surface equipment. Larger surface diverter equipment may not have the pressure rating of smaller resulting in lower back pressure capabilities.
Logistics
Water supplies may be limited in some areas, and a technique that limits water use may be chosen. Availability and access to the gaseous phase can influence the choice of gas used.
Logistics
Offshore locations generally do not have the same space available as land locations. Equipment used on surface locations may not be suitable for offshore locations. Modular closed systems must be used offshore.
Logistics
The high production rates necessary for offshore wells to be economically viable may make them unlikely candidates for UBD.
Economic Analysis
Rules of thumb. UBO increases costs 1.25 - 2.0 times the cost per day over conventional. but may be accomplished in 1/4 to 1/10 of the time.
Economic Analysis
Rules of thumb. In permeable rock ROP may be increased from 30% to 300% as well goes from overbalanced to balanced. Below balance ROP will increase another 10-20%. In impermeable rock, ROP will increase 100-200%.
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Drilling Days
0 1000 2000 0 20 40 60 80 100 120
3000
Depth (feet)
500
1000
Depth (feet)
1500
2000
2500
3000
Formation Evaluation
Environmental Savings
Closed systems make smaller reserve pits and locations possible, but there is additional costs of rental of the systems.
Fluid Type
The bottom line controlling factor may be the specific fluid system adopted. Each fluid type has technical and economic advantages and limitations.
Savings
High penetration rates and reduction in rig time.
Low bit cost
Air
Savings
High penetration rates and reduction in rig time. Low bit cost
Savings
High penetration rates and reduction in rig time. Low bit cost
Mist
Shale stability.
Disposal of waste water/gas and supplementary rental cost. Air-mist not suitable if H2S is present. Equipment rental.
No mud removal
Savings
High penetration rates and reduction in rig time. Low bit cost. Low water requirement. High solids carrying capacity.
Stable foam
Compatible with oil, salt water, calcium carbonate and most formation contaminants.
Can safely entrain a considerable volume of gas into aqueous foam, rendering in nonflammable until sumped. Can handle large flows of water.
Considerable cost.
Water disposal
Savings
High penetration rates and reduction in rig time. Low bit cost.
Stiff Foam
Low water requirement. High solids carrying capacity. Good hole cleaning capability.
Savings
Gasified Liquids
Improved directional drilling in comparison to dry gases or mist (refer to chapter 6). Reduced drillstring wear. Reduced potential for downhole fires in vertical holes with aqueous fluids.
is
Savings
Higher borehole pressures reduce the possibility of instability.
Flowdrilling
No gas supply system. Conventional mud motors and MWD units can be used.
Mudcap Drilling
Can be used in situations where surface pressure is too high for flowdrilling.
Can be used at pressures too high for conventional units and underbalanced drilling equipment. Environmental savings
Snub Drilling or CT
Closed Systems
Equipment rental and operating cost Cannot be used with explosive mixtures.
$ 9,200
$ 20,540 $ 1,500 $ 1,800
$ 1,800
$ 1,800 $ 4,110 $ 1,500 $ 700
$ 88,600
$ 104,510
Liquid N2
90 days 1,500 scfm 240 hrs (10 days) Minimum 95 % (by volume) 5,000 psi 1,500 scfm * 60 min/hr * 24 hr/day *10 days = 584,000 sm3 = 834,000 liters liquid N2 = 139 tanks Trucked in liquid N2 (equipment rental)
N2 requirement
Method of N2 Supply
Liquid N2
139 liquid N2 tanks, 1 evaporator and 1 diesel skid (141 containers)
$ 1,284,000
None
None
TOTAL
Approximately $ 1,300,000
Approximately $ 375,000
Economic Analysis
On the basis of available technology, select the potential drilling systems to be evaluated. Tabulate the tangible and intangible costs for each system. Rely on previous history and recognize the inevitability of statistical variation.
Harold Vance Department of Petroleum Engineering
Economic Analysis
Perform basic cost/ft drilling evaluations.
CT = [B+Cr(t+T)] / F
Where: CTtotal cost/foot. B.bit cost. Crhourly rig cost. t..rotating time. T.round trip time. F.footage per bit run.
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(4.12)
Air Drilling
From 4,000 to 7,000 ft 3,000 30 100 100 1 $ 4,800/bit $ 4,800 Trip in to 4,000 ft Trip out from 7,000 ft
Mud Drilling
From 4,000 to 7,000 ft 3,000 15 200 100 2 $ 4,800/bit $ 4,800 Trip in to 4,000 ft Trip out from 5,500 ft Trip in to 5,500 ft Trip out from 7,000 ft
11,000 ft 1.5
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22,000 ft 1.5
Air Drilling
16.5 $ 375/hr
Mud Drilling
33 $ 250/hr [9,600+250(33+200)] / [3000] $ 22.62 /ft
25 24 23 22
Cost ($/ft)
Accelerated Production
Earlier production can improve the NPV
Improved Production/Reserves
The absolute and relative increase in production should be calculated, or estimated. Productivity Index, PI should be calculated based on whether the well is vertical, horizontal, oil, gas, radial, transient flow, or pseudo-steady state flow (see page 4.48).
Harold Vance Department of Petroleum Engineering
Improved Production/Reserves
Well Inflow Quality Indicator, WIQI, is the ratio of the PI for an impaired to that for an undamaged well.
Improved Production/Reserves
Considering the evaluating PI: following example for
K 50 mD H 25 feet 2 cP Bo 1 bbl/sbbl re 1,980 ft rw 0.411 S variable Orientation vertical depth 10,000 ft reservoir pressure 4,300 psi BHPP 3,000 psi (pseudo-steady state)
Harold Vance Department of Petroleum Engineering
Improved Production/Reserves
Skin
0
PI
0.572 0.507 0.455 0.348 0.249
WIQI
1 0.89 0.79 0.61 0.44
1
2 5 10 100
55
0.041
0.07
Improved Production/Reserves
800 700 1.12 600 500 400 300 200 100 0 0.84 0.7 0.56 0.42 0.28 0.14 0 0 1 2 5 10 100
Skin
0.98
Example
Oil well Revenue Interest Working Interest Gross Income (per net bbl) Crude Price Less Transportation Production taxes Leaves Gross Income (per net bbl) Estimated Op. Expense Number of wells = R = 0.375 = WI = 0.5 = $20.00/bbl
= $1.00/bbl = $6.00/bbl
= $13.00/bbl = $5000/well month =5
Case 1
All five wells drilled in the first year with a conventional mud system.
Total
bbl
201,204
170,280
122,952
96,720
77,960
55,388
18,024
742,528
R * (1)
bbl
75,452
63,855
46,107
36,270
29,325
20,771
6,759
278,448
(2) * $13.00
980,870
830,115
599,391
471,510
380,055
270,017
87,867
3,619,824
750,000
750,000
60
60
48
48
36
36
24
312
(5) * $5,000
300,000
300,000
240,000
240,000
180,000
180,000
120,000
1,560,000
Total
20,000
20,000
20,000
20,000
20,000
20,000
20,000
140,000
WI * [(4)+(6)+(7)]
535,000
160,000
130,000
130,000
100,000
100,000
70,000
1,225,000
(3) (8)
445,870
670,115
469,391
341,510
280,055
170,017
17,867
2,394,824
0.9740
0.9276
0.8835
0.8414
0.8013
0.7632
0.7268
0.9010
(10) * (9)
434,277
621,599
414,707
287,347
224,408
129,757
12,986
2,157,736
DCR
i t
Case 2
Same as Case 1 with the exception that there is higher production to reduced formation damage from UBD.
Case 2
Year
Estimated Future (1) Gross Lease Production (2) Net Production To Operator (3) Gross Income To Operator (4) Development Cost (5) Number of Producing Well Months (6) Operating Expense Operation
Units
Total
bbl
221,324
187,308
135,247
106,392
85,756
60,927
19,826
816,781
R * (1)
bbl
82,997
70,241
50,718
39,897
32,159
22,848
7,435
306,293
(2) * $13.00
1,078,956
913,127
659,330
518,661
418,061
297,018
96,654
3,981,806
750,000
750,000
60
60
48
48
36
36
24
312
(5) * $5,000
300,000
300,000
240,000
240,000
180,000
180,000
120,000
1,560,000
Case 2
Year
Estimated Future Operation Units
Total
20,000
20,000
20,000
20,000
20,000
20,000
20,000
140,000
WI * [(4)+(6)+(7)]
535,000
160,000
130,000
130,000
100,000
100,000
70,000
1,225,000
(3) (8)
543,956
753,127
529,330
388,661
318,061
197,018
26,654
2,756,806
0.9740
0.9276
0.8835
0.8414
0.8013
0.7632
0.7268
0.9010
(9) * (8)
529,814
698,600
467,663
327,019
254,862
150,364
19,372
2,483,883
DCR
i t
Case 3
Same as case 2 with the exception that development costs for the five wells are $150,000 less, due to improved drilling while underbalanced.
Case 3
Year
Estimated Future (1) Gross Lease Production (2) Net Production To Operator (3) Gross Income To Operator (4) Development Cost (5) Number of Producing Well Months (6) Operating Expense Operation
Units
Total
bbl
221,324
187,308
135,247
106,392
85,756
60,927
19,826
816,781
R * (1)
bbl
82,997
70,241
50,718
39,897
32,159
22,848
7,435
306,293
(2) * $13.00
1,078,956
913,127
659,330
518,661
418,061
297,018
96,654
3,981,806
600,000
600,000
60
60
48
48
36
36
24
312
(5) * $5,000
300,000
300,000
240,000
240,000
180,000
180,000
120,000
1,560,000
Case 3
Year
Estimated Future (7) Capital Expenditure (8) Share of Operating and Capital Expenses (9) Cash Flow to Operator (10) 5% Annual Deferment Factor (11) Present Worth Of Cash Flow Operation Units
Total
20,000
20,000
20,000
20,000
20,000
20,000
20,000
140,000
WI * [(4)+(6)+(7)]
460,000
160,000
130,000
130,000
100,000
100,000
70,000
1,150,000
(3) (8)
618,956
753,127
529,330
388,661
318,061
197,018
26,654
2,831,806
0.9740
0.9276
0.8835
0.8414
0.8013
0.7632
0.7268
0.9010
(9) * (8)
602,864
698,600
467,663
327,019
254,862
150,364
19,372
2,551,458
DCR i t
Case
1
2
621,599
3
414,707
4
287,347
5
224,408
6
129,757
7
12,986
Total
2,157,736
529,814
698,600
467,663
327,019
254,862
150,364
19,372
2,483,883
602,864
698,600
467,663
327,019
254,862
150,364
19,372
2,551,458
Summary of Examples
700,000
600,000
500,000
400,000
300,000
200,000
100,000
0 1 2 3 4 5 6 7
Year