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Tubing Data
Contents
Tubing Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tubing Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gas Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tubing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Suggested Allowable Working Pressure Tables Carbon Steel Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stainless Steel Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . Copper Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aluminum Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alloy 400 Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alloy C-276 Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alloy 20 Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4 6 7 8 9 9 1 1 2 2
grinding, provided that a smooth curved surface is maintained, and the wall thickness is not decreased to less than that permitted by this or the product specification. The outside diameter at the point of grinding may be reduced by the amount so removed.
Note: An imperfection is any discontinuity or irregularity found in the tube.

Tubing Material
Our suggested ordering instructions for each type of tubing are shown under the respective tables.

Tubing Outside Diameter Hardness

The key to selecting proper tubing for use with metal Swagelok tube ttings is that the tubing must be softer than the tting material. Swagelok tube fittings are designed to work properly with the tubing that is suggested in the ordering instructions. Swagelok stainless steel tube fittings have been repeatedly tested successfully with tubing with hardness up to 200 HV and 90 HRB.

Alloy 600 Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Grade 2 Titanium Tubing . . . . . . . . . . . . . . . . . . . . . . . . 10 SAF 2507 Super Duplex Tubing . . . . . . . . . . . . . . . . . 11 Alloy 825 Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Alloy 625 Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Alloy 254 Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Elevated Temperature Factors . . . . . . . . . . . . . . . . . . . . 15

Tubing Wall Thickness

The accompanying tables show working pressure ratings of tubing in a wide range of wall thicknesses. Except as noted, allowable pressure ratings are calculated from S values as specified by ASME B31.3, Process Piping. Swagelok tube fittings have been repeatedly tested in both the minimum and maximum wall thicknesses shown. Swagelok tube fittings are not recommended for tube wall thicknesses outside the ranges shown in the accompanying tables for each size.

Tubing Selection
Proper selection, handling, and installation of tubing, when combined with proper selection of Swagelok tube fittings, are essential to reliable tubing systems. The following variables should be considered when ordering tubing for use with Swagelok tube fittings:
Surface finish Material Hardness Wall thickness.

Tubing Handling
Good handling practices can greatly reduce scratches on tubing and protect the good surface finish that reliable tube manufacturers supply.
Tubing should never be dragged out of a tubing rack or

across a rough surface.

Tube cutters or hacksaws should be sharp. Do not take

deep cuts with each turn of the cutter or stroke of the saw.
Tube ends should be deburred. This helps to ensure that

Tubing Surface Finish

Many ASTM specifications cover the above requirements, but they often are not very detailed on surface finish. For example, ASTM A450, a general tubing specification, reads:
11. Straightness and Finish 11.1 Finished tubes shall be reasonably straight and have smooth ends free of burrs. They shall have a workmanlike finish. Surface imperfections (Note) may be removed by

the tubing will go all the way through the ferrules without damaging the ferrule sealing edge.

Tubing Data

Gas Service
Gases (air, hydrogen, helium, nitrogen, etc.) have very small molecules that can escape through even the most minute leak path. Some surface defects on the tubing can provide such a leak path. As tube outside diameter (OD) increases, so does the likelihood of a scratch or other surface defect interfering with proper sealing. The most successful connection for gas service will occur if all installation instructions are carefully followed and the heavier wall thicknesses of tubing on the accompanying tables are selected. A heavy-wall tube resists ferrule action more than a thinwall tube, allowing the ferrules to coin out minor surface imperfections. A thin-wall tube offers less resistance to ferrule action during installation, reducing the chance of coining out surface defects, such as scratches. Within the applicable suggested allowable working pressure table, select a tube wall thickness whose working pressure is outside of the shaded areas.

Tubing Installation
T R

Fractional, in. T Tube OD L 1/16 1/8 1/2 23/32 3/4 13/16 7/8 15/16 1 3/16 1 1/4 1 5/16 1 1/2 2 2 13/32 3 1/4

Metric, mm T Tube OD L 3 6 8 10 12 14 15 16 18 20 22 25 28 30 32 38 50 34 40 46 50 54 63 80 32 19 21 23 25 31

T Tube OD L Required straight tube

length (see tables)

3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 2

R Radius of tubing bend

Tubing properly selected and handled, combined with properly installed Swagelok tube fittings, will give you a leaktight system and provide reliable service in a wide variety of applications. For maximum assurance of reliable performance, use:
properly selected and handled high-quality tubingsuch

Required straight tube length.

as provided by Swagelok
Swagelok tube fittings assembled in accordance with

Hydraulic Swaging Unit

A Swagelok multihead hydraulic swaging unit (MHSU) must be used to install 1 1/4, 1 1/2, and 2 in. and 28, 30, 32, 38, and 50 mm Swagelok tube fittings. For more information, see the Gaugeable Tube Fittings and Adapter Fittings catalog, MS01140.

catalog instructions
an appropriate tube support system to limit the movement

of tubing and fluid system components. When installing fittings near tube bends, there must be a sufficient straight length of tubing to allow the tube to be bottomed in the Swagelok fitting (see tables).

Suggested Allowable Pressure Tables

Figure and tables are for reference only. No implication is made that these values can be used for design work. Applicable codes and practices in industry should be considered. ASME Codes are the successor to and replacement of ASA Piping Codes.
All pressures are calculated from equations in ASME Calculations are based on maximum OD and minimum wall

thickness, except as noted in individual tables. Example:  1/2 in. OD 3 0.035 in. wall stainless steel tubing purchased to ASTM A269: OD Tolerance 0.005 in. / Wall Thickness 10 % Calculations are based on 0.505 in. OD 3 0.0315 in. wall tubing.
No allowance is made for corrosion or erosion.

B31.3, Process Piping. See factors for calculating working pressures in accordance with ASME B31.1, Power Piping.

Tubing Data

Suggested Allowable Working Pressure for Carbon Steel Tubing

Table 1Fractional Carbon Steel Tubing
Allowable working pressures are calculated from an S value of 15 700 psi (108.2 MPa) for ASTM A179 tubing at 20 to 100F (28 to 37C), as listed in ASME B31.3. For working pressure in accordance with ASME B31.1, multiply by 0.85.
Tube Wall Thickness, in. Tube OD in. 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 2 0.028 0.095 0.109 0.120 0.134 0.148 0.165 0.180 0.220 Working Pressure, psig Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 10 200 6 600 4 800 3 700 3 100 2 300 1 800 9600 7000 5500 4500 3200 2600 2100 1800 1500 9600 7500 6200 4500 3500 2900 2400 2100 1600 5900 4600 3700 3200 2700 2100 1800 5300 4300 3700 3200 2500 2000 1500 5100 4300 3700 2900 2400 1700 4100 3200 2600 1900 3600 2900 2100 4000 3300 2400 4600 3700 2700 5000 4100 3000 5100 3700 0.035 0.049 0.065 0.083 Swagelok Fitting Series 200 300 400 500 600 810 1010 1210 1410 1610 2000 2400 3200

8000 5100 3700

Suggested Ordering Information

High-quality, soft annealed seamless carbon steel hydraulic tubing, ASTM A179 or equivalent. Hardness not to exceed 72 HRB or 130 HV. Tubing to be free of scratches, suitable for bending and flaring.

Table 2Metric Carbon Steel Tubing

Allowable working pressures are based on equations from ASME B31.3 for DIN 2391 tubing, using a stress value of 113MPa (16300 psi) and tensile strength of 340 MPa (49 300 psi).
Tube Wall Thickness, mm Tube OD mm 3 6 8 10 12 14 15 16 18 20 22 25 28 30 32 38 0.8 2.0 2.2 2.5 2.8 3.0 3.5 4.0 4.5 Working Pressure, bar Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 790 370 270 210 170 150 140 130 460 330 260 210 180 170 150 140 120 110 100 590 430 330 270 230 210 200 170 160 140 120 330 280 260 240 210 190 170 150 380 320 290 270 240 210 190 170 150 140 130 420 350 330 300 270 240 210 180 160 150 140 120 350 310 270 240 210 190 170 160 130 310 280 240 210 200 180 150 260 230 210 200 160 270 250 230 190 270 230 260 1.0 1.2 1.5 1.8 Swagelok Fitting Series 3M0 6M0 8M0 10M0 12M0 14M0 15M0 16M0 18M0 20M0 22M0 25M0 28M0 30M0 32M0 38M0

630 290

Suggested Ordering Information

High-quality, soft annealed carbon steel tubing, DIN 2391 or equivalent. Hardness not to exceed 72 HRB or 130 HV. Tubing to be free of scratches, suitable for bending or flaring.

Tubing Data

Suggested Allowable Working Pressure for Stainless Steel Tubing

Table 3Fractional Stainless Steel Seamless Tubing
Allowable working pressures are calculated from an S value of 20 000 psi (137.8 MPa) for ASTM A269 tubing at 20 to 100F (28 to 37C), as listed in ASME B31.3 and ASMEB31.1, except as noted.

For Welded Tubing

For welded and drawn tubing, a derating factor must be applied for weld integrity:
for double-welded tubing, multiply working pressure by 0.85 for single-welded tubing, multiply working pressure by 0.80. Tube Wall Thickness, in. 0.010 0.012 0.014 0.016 Tube OD in. 1/16 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 2 0.035 0.049 0.065 0.083 0.095 0.109 0.120 0.134 0.156 0.188 Working Pressure, psig Swagelok Note: For gas service, select a tube wall thickness outside of the shaded area. Fitting (See Gas Service, page 2.) Series 100 8500 5400 4000 10 900 7 000 10 200 5 100 4 000 3 300 2 600 7 500 10 200 5 800 4 800 3 700 2 900 2 400 2 000 8 000 6 500 5 100 4 000 3 300 2 800 2 400 7500 6700 5200 4200 3600 3100 2400 6000 4900 5800 4200 4800 3600 4200 4700 2800 3300 3600 4100 4900 2300 2700 3000 3400 4000 4900 2000 2200 2500 2900 3600 200 300 400 500 600 810 1010 1210 1410 1610 2000 2400 3200 0.020 0.028

5600 6800 8100 9400 12 000

For higher pressures, see the Swagelok Medium-Pressure Fittings catalog, MS02335, or the Swagelok High-Pressure Fittings catalog, MS-01-34. Rating based on repeated pressure testing of the Swagelok tube fitting with a 4:1 design factor based upon hydraulic fluid leakage.

Suggested Ordering Information

High-quality, fully annealed (Type 304, 304/304L, 316, 316/316L, 317, 317/317L) (seamless or welded and drawn) stainless steel hydraulic tubing, ASTM A269 or A213, or equivalent. Hardness not to exceed 90 HRB or 200 HV. Tubing to be free of scratches, suitable for bending and flaring. OD tolerances not to exceed 0.003 in. for 1/16 in. OD tubing. Note:  Certain austenitic stainless tubing has an allowable ovality tolerance double the OD tolerance and may not fit into Swagelok precision tube fittings. Dual-certified grades such as 304/304L, 316/316L, and 317/317L meet the minimum chemistry and the mechanical properties of both alloy grades.

Tubing Data

Suggested Allowable Working Pressure for Stainless Steel Tubing

Table 4Metric Stainless Steel Seamless Tubing
Allowable working pressures are based on equations from ASME B31.3 and ASMEB31.1 for EN ISO 1127 tubing (D4, T4 tolerance for 3 to 12 mm; D4, T3 tolerance 14 to 50 mm), using a stress value of 137.8MPa (20 000 psi) and tensile strength of 516.4MPa (74 900psi), except as noted.

For Welded Tubing

For welded and drawn tubing, a derating factor must be applied for weld integrity:
for double-welded tubing, multiply working pressure by 0.85 for single-welded tubing, multiply working pressure by 0.80. Tube Wall Thickness, mm 0.8 Tube OD mm 3 6 8 10 12 14 15 16 18 20 22 25 28 30 32 38 50 670 310 420 310 240 200 160 150 540 390 300 250 200 190 170 150 140 140 710 520 400 330 270 250 230 200 180 160 510 410 340 310 290 260 230 200 180 580 470 380 360 330 290 260 230 200 180 170 160 430 400 370 320 290 260 230 200 180 170 140 400 370 330 300 260 230 210 200 160 380 340 290 260 240 220 190 320 280 260 240 200 150 330 310 290 240 180 330 270 210 310 240 270 1.0 2.0 2.2 2.5 2.8 3.0 3.5 4.0 Working Pressure, bar Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 1.2 1.5 1.8 4.5 5.0 Swagelok Fitting Series 3M0 6M0 8M0 10M0 12M0 14M0 15M0 16M0 18M0 20M0 22M0 25M0 28M0 30M0 32M0 38M0 50M0

 Rating based on repeated pressure testing of the Swagelok tube fitting with a 4:1 design factor based upon hydraulic fluid leakage.

Suggested Ordering Information

High-quality, fully annealed (Type 304, 304/304L, 316, 316/316L, 317, 317/317L) stainless steel tubing, EN ISO 1127 or equivalent. Hardness not to exceed 90 HRB or 200 HV. Tubing to be free of scratches, suitable for bending or flaring. OD tolerances not to exceed 0.076 mm for 3 mm OD tubing. Note:  Dual-certified grades such as 304/304L, 316/316L, and 317/317L meet the minimum chemistry and the mechanical properties of both alloy grades.

Tubing Data

Suggested Allowable Working Pressure for Copper Tubing

Table 5Fractional Copper Tubing
Allowable working pressures are calculated from an S value of 6000 psi (41.3 MPa) for ASTM B75 and ASTM B88 tubing at 20 to 100F (28 to 37C), as listed in ASME B31.3 and ASME B31.1.
Tube Wall Thickness, in. 0.028 Tube OD in. 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1 1/8 2700 1800 1300 0.065 0.083 0.095 0.109 0.120 Working Pressure, psig Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 3000 1900 1400 3600 2300 1600 1300 1000 800 3400 2500 1900 1600 1100 900 700 600 500 3500 2700 2200 1600 1200 1000 800 700 600 2100 1600 1300 1100 900 800 1900 1500 1300 1100 1000 1800 1500 1300 1100 1500 1300 1400 0.030 0.035 0.049 0.134 Swagelok Fitting Series 200 300 400 500 600 810 1010 1210 1410 1610 1810

Suggested Ordering Information

High-quality, soft annealed seamless copper tubing, ASTM B75 or equivalent. Also soft annealed (Temper O) copper water tube, type K or type L to ASTM B88.

Table 6Metric Copper Tubing

Allowable working pressures are calculated from an S value of 41.3 MPa (6000 psi) for ASTM B75, ASTM B88, and EN 1057 tubing at 28 to 37C (20 to 100F), as listed in ASME B31.3 and ASME B31.1.
Tube Wall Thickness, mm 0.8 Tube OD mm 6 8 10 12 14 15 16 18 20 22 25 28 110 1.8 2.0 2.2 2.5 2.8 Working Pressure, bar Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 140 100 80 60 50 170 120 100 80 60 60 220 160 130 100 90 80 70 60 60 50 40 130 110 100 90 80 70 60 50 40 140 120 110 100 90 80 70 60 50 120 110 100 90 80 70 60 120 110 100 90 80 70 110 100 90 80 100 90 1.0 1.2 1.5 3.0 Swagelok Fitting Series 6M0 8M0 10M0 12M0 14M0 15M0 16M0 18M0 20M0 22M0 25M0 28M0

Suggested Ordering Information

High-quality, soft annealed seamless copper tubing, ASTM B75 and EN 1057 or equivalent. Also soft annealed (Temper O) copper water tube, type K or type L to ASTM B88.

Tubing Data

Suggested Allowable Working Pressure for Aluminum Tubing

Table 7Fractional Aluminum Tubing
Allowable working pressures are calculated from an S value of 14 000 psi (96.5 MPa) for ASTM B210, Type 6061-T6 tubing at 20 to 100F (28 to 37C), as listed in ASME B31.3. For working pressure in accordance with ASME B31.1, multiply by 0.85.
Tube Wall Thickness, in. Tube OD in. 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1 0.049 0.065 0.083 0.095 Working Pressure, psig Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 8600 5600 4000 3100 2600 1900 1500 8000 5900 4600 3700 2700 2100 1700 1300 3700 2900 2400 1700 3100 2300 2700 0.035 Swagelok Fitting Series 200 300 400 500 600 810 1010 1210 1610

Suggested Ordering Information

High-quality aluminum alloy drawn seamless tubing, ASTM B210 (Type 6061-T6) or equivalent.

Table 8Metric Aluminum Tubing

Allowable working pressures are calculated from an S value of 96.5 MPa (14 000 psi) for ASTM B210, Type 6061-T6 tubing at 28 to 37C (20 to 100F), as listed in ASME B31.3. For working pressure in accordance with ASME B31.1, multiply by 0.85.
Tube Wall Thickness, mm Tube OD mm 6 8 10 12 14 15 16 18 25 1.8 2.0 2.2 2.5 Working Pressure, bar Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 340 400 240 300 190 230 160 190 240 250 130 160 200 220 120 150 190 200 110 140 170 190 120 150 190 210 110 130 150 170 180 1.0 1.2 1.5 Swagelok Fitting Series 6M0 8M0 10M0 12M0 14M0 15M0 16M0 18M0 25M0

Suggested Ordering Information

High-quality aluminum alloy drawn seamless tubing, ASTM B210 (Type 6061-T6) or equivalent.

Tubing Data

Suggested Allowable Working Pressure for Additional Alloys

A limited amount of test data is available on Swagelok tube fittings used with special alloy tubing. For sizes not listed in the following tables, we recommend that a sample of the tubing be provided for evaluation before installation. Please include all pertinent information relating to system parameters. Give tubing sample to your authorized Swagelok representative to forward to the factory.

Table 9Fractional Alloy 400 Tubing

Allowable working pressures are calculated from an S value of 18 700 psi (128.9 MPa) for ASTM B165 tubing at 20 to 100F (28 to 37C), as listed in ASME B31.3 and ASME B31.1.
Tube Wall Thickness, in. 0.028 Tube OD in. 1/8 1/4 5/16 3/8 1/2 3/4 1 0.065 0.083 0.095 0.109 0.120 Working Pressure, psig Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 10 100 4 800 3 700 3 100 2 300 7000 5400 4400 3200 2200 9500 7300 6100 4400 3000 2200 4000 2900 4600 3400 3900 4300 0.035 0.049 Swagelok Fitting Series 200 400 500 600 810 1210 1610

7900 3700

Suggested Ordering Information

High-quality, fully annealed seamless alloy 400 hydraulic tubing, ASTM B165 or equivalent. Hardness not to exceed 75 HRB or 137HV. Tubing to be free of scratches, suitable for bending and flaring. OD tolerances not to exceed 0.005 in.

Table 10Metric Alloy 400 Tubing

Allowable working pressures are calculated from an S value of 128.9 MPa (18700psi) for ASTM B165 tubing at 28 to 37C (20 to 100F), as listed in ASME B31.3 and ASME B31.1.
Tube Wall Thickness, mm 0.8 Tube OD mm 6 8 10 12 14 18 20 25 310 1.0 1.8 2.0 2.2 2.5 2.8 Working Pressure, bar Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 490 350 280 230 190 150 620 450 350 290 240 200 180 270 240 210 170 270 240 190 300 270 210 290 240 270 290 1.2 1.5 3.0 Swagelok Fitting Series 6M0 8M0 10M0 12M0 14M0 18M0 20M0 25M0

390 290 220 180 160

Suggested Ordering Information

High-quality, fully annealed seamless alloy 400 hydraulic tubing, ASTM B165 or equivalent. Hardness not to exceed 75 HRB or 137HV. Tubing to be free of scratches, suitable for bending and flaring. OD tolerances not to exceed 0.13 mm.

Tubing Data

Suggested Allowable Working Pressure for Additional Alloys

Table 11Fractional Alloy C-276 Tubing
Allowable working pressures are based on equations from ASME B31.3 and ASME B31.1 for a maximum S value of 20000 psi (137.8 MPa).
Tube Wall Thickness, in. 0.028 Tube OD in. 1/4 5/16 3/8 1/2 0.035 0.049 0.065 Swagelok Fitting Series 400 500 600 810 Tube OD mm 6 8 10 12 0.8 Working Pressure, psig Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 4000 5100 4000 3300 2600 7500 5800 4800 3700 10 200 7 800 6 500 5 100

Table 12Metric Alloy C-276 Tubing

Allowable working pressures are based on equations from ASME B31.3 and ASME B31.1 for a maximum S value of 137.8MPa (20000psi).
Tube Wall Thickness, mm 1.0 1.2 1.5 Swagelok Fitting Series 6M0 8M0 10M0 12M0 Working Pressure, bar Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 310 420 310 240 200 520 390 300 240 670 500 380 310

Suggested Ordering Information

High-quality, fully annealed alloy C-276 tubing, ASTM B622 or equivalent. Hardness not to exceed 100 HRB or 248 HV. Tubing to be free of scratches, suitable for bending and flaring. OD tolerances not to exceed 0.005 in.

Suggested Ordering Information

High-quality, fully annealed alloy C-276 tubing, ASTM B622 or equivalent. Hardness not to exceed 100 HRB or 248 HV. Tubing to be free of scratches, suitable for bending and flaring. OD tolerances not to exceed 0.13 mm.

Table 13Fractional Alloy 20 Tubing

Allowable working pressures are based on equations from ASME B31.3 and ASME B31.1 for a maximum S value of 20000 psi (137.8MPa).
Tube Wall Thickness, in. 0.028 Tube OD in. 1/4 3/8 1/2 0.035 0.049 0.065 Swagelok Fitting Series 400 600 810

Table 14Metric Alloy 20 Tubing

Allowable working pressures are based on equations from ASME B31.3 and ASME B31.1 for a maximum S value of 137.8MPa (20000psi).
Tube Wall Thickness, mm 0.8 Tube OD mm 6 10 12 1.0 1.2 1.5 Swagelok Fitting Series 6M0 10M0 12M0 Working Pressure, bar Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 310 420 240 200 520 300 240 670 380 310

Working Pressure, psig Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 4000 5100 3300 2600 7500 4800 3700 10 200 6 500 5 100

Suggested Ordering Information

High-quality, fully annealed seamless or welded and drawn alloy 20 tubing, ASTM B729, B468 or equivalent. Hardness not to exceed 95 HRB. Tubing to be free of scratches, suitable for bending and flaring. OD tolerances not to exceed 0.005 in.

Suggested Ordering Information

High-quality, fully annealed seamless or welded and drawn alloy 20 tubing, ASTM B729, B468 or equivalent. Hardness not to exceed 95 HRB. Tubing to be free of scratches, suitable for bending and flaring. OD tolerances not to exceed 0.13 mm.

10

Tubing Data

Suggested Allowable Working Pressure for Additional Alloys

Table 15Fractional Alloy 600 Tubing
Allowable working pressures are based on equations from ASME B31.3 and ASME B31.1 for a maximum S value of 20000 psi (137.8MPa).
Tube Wall Thickness, in. 0.028 Tube OD in. 1/4 3/8 1/2 0.035 0.049 0.065 Swagelok Fitting Series 400 600 810 Tube OD mm 6 10 12 0.8 Working Pressure, psig Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 4000 5100 3300 2600 7500 4800 3700 10 200 6 500 5 100

Table 16Metric Alloy 600 Tubing

Allowable working pressures are based on equations from ASME B31.3 and ASME B31.1 for a maximum S value of 137.8MPa (20000psi).
Tube Wall Thickness, mm 1.0 1.2 1.5 Swagelok Fitting Series 6M0 10M0 12M0 Working Pressure, bar Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 310 420 240 200 520 300 240 670 380 310

Suggested Ordering Information

High-quality, fully annealed, cold drawn #1 temper alloy 600 seamless alloy tubing, ASTM B167 or equivalent. Hardness not to exceed 92 HRB or 198 HV. Tubing to be free of scratches, suitable for bending and flaring. Order to outside diameter and wall thickness only, not to inside diameter, average wall specification. OD tolerances not to exceed 0.005 in.

Suggested Ordering Information

High-quality, fully annealed, cold drawn #1 temper alloy 600 seamless alloy tubing, ASTM B167 or equivalent. Hardness not to exceed 92 HRB or 198 HV. Tubing to be free of scratches, suitable for bending and flaring. Order to outside diameter and wall thickness only, not to inside diameter, average wall specification. OD tolerances not to exceed 0.13 mm.

Table 17Fractional Grade 2 Titanium Tubing

Allowable working pressures are based on equations from ASME B31.3 and a maximum S value of 16700psi (115.1MPa) for ASTM B338 tubing at 20 to 100F (28 to 37C). For working pressure in accordance with ASME B31.1, multiply by 0.85.
Tube Wall Thickness, in. 0.028 Tube OD in. 1/4 3/8 1/2 0.035 0.049 0.065 Swagelok Fitting Series 400 600 810

Table 18Metric Grade 2 Titanium Tubing

Allowable working pressures are based on equations from ASME B31.3 and a maximum S value of 115.1MPa (16700psi) for ASTM B338 tubing at 28 to 37C (20 to 100F). For working pressure in accordance with ASME B31.1, multiply by 0.85.
Tube Wall Thickness, mm 0.8 Tube OD mm 6 10 12 1.0 1.2 1.5 Swagelok Fitting Series 6M0 10M0 12M0 Working Pressure, bar Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 290 380 210 180 470 260 220 600 340 280

Working Pressure, psig Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 2.) 3500 4500 2900 2100 6700 4200 3100 9100 5800 4200

Suggested Ordering Information

High-quality, fully annealed seamless or welded and drawn grade 2 titanium tubing, ASTM B338 or equivalent. Tubing to be free of scratches, suitable for bending. OD tolerances not to exceed 0.005 in.

Suggested Ordering Information

High-quality, fully annealed seamless or welded and drawn grade 2 titanium tubing, ASTM B338 or equivalent. Tubing to be free of scratches, suitable for bending. OD tolerances not to exceed 0.13 mm.

Tubing Data

11

Suggested Allowable Working Pressure for Additional Alloys

Table 19Fractional SAF 2507 Super Duplex Tubing
Allowable working pressures are calculated from an S value of 38 700 psi (266.8 MPa) for ASTM A789 tubing at 20 to 100F (28 to 37C), as listed in ASME B31.3. For tubing suitable for SAF 2507 super duplex weld fittings with working pressures calculated based on ASME B31.3 Chapter IX, see the Swagelok SAF 2507 Super Duplex Weld Fittings catalog, MS-01-173. For tubing use at temperatures below 20F (28C), see the Swagelok SAF 2507 Super Duplex Tube Fittings catalog, MS-01-174.
Tube Wall Thickness, in. Tube OD in. 1/4 3/8 1/2 5/8 3/4 0.049 0.065 0.083 0.095 Working Pressure, psig Swagelok Note: For gas service, select a tube wall thickness outside of the Fitting shaded area. (See Gas Service, page 2.) Series 10 000 6 500 5 000 15 000 10 100 7 200 5 800 4 700 12 700 10 100 7 600 6 300 12 900 10 100 8 500 10 000 400 600 810 1010 1210 0.035

 Pressure ratings based on special wall thickness tolerance for Swagelok SAF 2507 tubing.

Suggested Ordering Information

High-quality, fully annealed SAF 2507 super duplex tubing, ASTM A789 or equivalent. Hardness not to exceed 32 HRC. Tubing to be free of scratches, suitable for bending and flaring.

12

Tubing Data

Suggested Allowable Working Pressure for Additional Alloys

Table 20Fractional Alloy 825 Tubing
Allowable working pressures are calculated from an S value of 23300 psi (160.6MPa) for ASTM B163 and ASTM B423 seamless tubing at 20 to 100F (28 to 37C), as listed in ASME BPV 2007 Section II, Part D or ASME B31.3. For ASTM B704, Class 1 or equivalent welded and drawn tubing, multiply working pressure by 0.85.
Tube Wall Thickness, in. 0.035 Tube OD in. 1/4 3/8 1/2 3/4 1
upon hydraulic fluid leakage.

0.049

0.065

0.083

0.095

Working Pressure, psig Swagelok Note: For gas service, select a tube wall thickness outside of the Fitting shaded area. (See Gas Service, page 2.) Series 6400 4100 3000 9300 5900 4300 11 600 8 200 5 900 3 800 2 800 4900 3600 5800 4200 400 600 800 1210 1610

 Based on repeated pressure testing of the Swagelok tube fitting with 4:1 design factor based

Suggested Ordering Information

High-quality, fully annealed seamless alloy 825 tubing, ASTM B163, ASTMB423, or equivalent. Fully annealed welded alloy 825 tubing, ASTM B704, class1 or equivalent. Hardness not to exceed HR15T90 or 201 HV. Tubing to be free of scratches, suitable for bending and flaring. Wall thickness tolerances not to exceed 10%.

Table 21Metric Alloy 825 Tubing

Allowable working pressures are calculated from an S value of 160.6MPa (23300 psi) for ASTM B163 and ASTMB423 seamless tubing at 28 to 37C (20 to 100F), as listed in ASME BPV 2007 Section II, Part D or ASME B31.3. For ASTM B704, Class 1 or equivalent welded and drawn tubing, multiply working pressure by 0.85.
Tube Wall Thickness, mm 0.8 410 1.0 530 300 250 1.2 660 370 300 480 390 240 480 300 340 240 380 260 400 300 1.5 1.8 2.0 2.2 2.5 Working Pressure, bar

Tube OD mm 6 10 12 18 25

Swagelok Fitting Series 6M0 10M0 12M0 18M0 25M0

 Based on repeated pressure testing of the Swagelok tube fitting with 4:1 design factor based upon hydraulic fluid leakage.

Suggested Ordering Information

High-quality, fully annealed seamless alloy 825 tubing, ASTM B163, ASTMB423, or equivalent. Fully annealed welded alloy 825 tubing, ASTM B704, class1 or equivalent. Hardness not to exceed HR15T90 or 201 HV. Tubing to be free of scratches, suitable for bending and flaring. Wall thickness tolerances not to exceed 10%.

Tubing Data

13

Suggested Allowable Working Pressure for Additional Alloys

Table 22Fractional Alloy 625 Tubing
Allowable working pressures are calculated from an S value of 26 700 psi (184.1 MPa) for ASTM B444 Grade 2 tubing at 20 to 100F (28 to 37C), as listed in ASME BPV2007 Section II, Part D, Table 1B; tubing outside diameter and wall thickness tolerances from ASTM B444 for small-diameter tube.
Tube Wall Thickness, in. 0.035 7300 4700 3500 0.049 Working Pressure, psig 10 700 6 800 5 000 14 600 9 400 6 800 0.065

Table 23Metric Alloy 625 Tubing

Allowable working pressures are calculated from an S value of 184.1MPa (26 700 psi) for ASTM B444 Grade 2 tubing at 28 to 37C (20 to 100F), as listed in ASME BPV2007 Section II, Part D, Table 1B; tubing outside diameter and wall thickness tolerances from ASTM B444 for small-diameter tube.
Tube Wall Thickness, mm 0.8 470 1.0 610 350 290 1.2 750 430 350 550 450 550 1.5 1.8 Working Pressure, bar

Tube OD in. 1/4 3/8 1/2

Swagelok Fitting Series 400 600 800

Tube OD mm 6 10 12

Swagelok Fitting Series 6M0 10M0 12M0

Suggested Ordering Information

High-quality, fully annealed seamless alloy 625 tubing, ASTMB444, Grade 1 or 2, or equivalent. Hardness not to exceed 25 HRC or 266HV. Tubing to be free of scratches, suitable for bending and flaring.

Suggested Ordering Information

High-quality, fully annealed seamless alloy 625 tubing, ASTMB444, Grade 1 or 2, or equivalent. Hardness not to exceed 25 HRC or 266HV. Tubing to be free of scratches, suitable for bending and flaring.

14

Tubing Data

Suggested Allowable Working Pressure for Additional Alloys

Table 24Fractional Alloy 254 Tubing
Allowable working pressures are calculated from an S value of 27 100 psig (186.8 MPa) for ASTM A213 tubing at 20 to 100F (28 to 37C), as listed in ASME B31.3 and ASMEB31.1, except as noted.

For Welded Tubing

For welded and drawn tubing, a derating factor must be applied for weld integrity:
for double-welded tubing, multiply working pressure by 0.85 for single-welded tubing, multiply working pressure by 0.80. Tube Wall Thickness, in. 0.028 Tube OD in. 1/4 3/8 1/2 0.035 0.049 0.065 0.083 Working Pressure, psig Swagelok Note: For gas service, select a tube wall thickness outside of the Fitting shaded area. (See Gas Service, page 2.) Series 5400 6900 4500 3500 10 100 6 500 5 000 13 900 8 900 6 900 9000 400 600 800

Suggested Ordering Information

High-quality, fully annealed seamless or welded and drawn alloy 254 hydraulic tubing, ASTM A269 or ASTMA213, or equivalent. Hardness not to exceed 96 HRB. Tubing to be free of scratches, suitable for bending and flaring.

Table 25Metric Alloy 254 Tubing

Allowable working pressures are calculated from an S value of 186.8 MPa (27 100 psig) for ASTM A213 tubing at 20 to 100F (28 to 37C), as listed in ASME B31.3 and ASMEB31.1, except as noted.

For Welded Tubing

For welded and drawn tubing, a derating factor must be applied for weld integrity:
for double-welded tubing, multiply working pressure by 0.85 for single-welded tubing, multiply working pressure by 0.80. Tube Wall Thickness, mm 0.8 430 1.0 580 420 330 270 1.2 740 530 420 340 1.5 980 710 550 450 700 570 790 650 1.8 2.0 Working Pressure, bar

Tube OD mm 6 8 10 12

Swagelok Fitting Series 6M0 8M0 10M0 12M0

Suggested Ordering Information

High-quality, fully annealed seamless or welded and drawn alloy 254 hydraulic tubing, ASTM A269 or ASTMA213, or equivalent. Hardness not to exceed 96 HRB. Tubing to be free of scratches, suitable for bending and flaring.

Tubing Data

15

Pressure Ratings at Elevated Temperatures

Table 26Elevated Temperature Factors
Temperature F 200 400 600 800 1000 C 93 204 315 426 537 Aluminum 1.00 0.40 Copper 0.80 0.50 Carbon Steel 0.95 0.87 Tubing Materials 304, 316, 317, 304/304L 316/316L 317/317L 1.00 0.93 0.82 0.76 0.69 Tubing Materials SAF Alloy 2507 825 0.90 0.82 1.00 0.90 0.84 0.81 1.00 0.96 0.85 0.79 0.76 1.00 0.96 0.85 0.79 0.76 Alloy 400 0.87 0.79 0.79 0.75 Alloy 20 1.00 0.96 0.85 0.79 Alloy C-276 1.00 0.96 0.85 0.79 0.76

Temperature F 200 400 600 800 1000 C 93 204 315 426 537 Alloy 600 1.00 0.96 0.85 0.79 0.35 Ti 0.86 0.61 0.45

Alloy 625 0.93 0.85 0.79 0.75 0.73

Alloy 254 0.90 0.74 0.67

Based on 375F (190C) max.

 Dual-certified grades such as 304/304L, 316/316L, and 317/317L meet the requirements for the lower maximum carbon content of the L grades and for the higher minimum yield and tensile strength of the non-L grades.

Based on the lower derating factor for stainless steel, in accordance with ASME B31.3.  Use of 2507 super duplex stainless steel at temperatures above 482F (250C) causes microstructural changes that lead to embrittlement and loss of
corrosion resistance. Derating factor at 482F (250C) is 0.81.

To determine allowable working pressure at elevated temperatures, multiply allowable working pressures from Tables 1 through 25 by a factor shown in Table 26. Example: Type 316 stainless steel 1/2 in. OD 3 0.035 in. wall at 1000F 1. The allowable working pressure at 20 to 100F (28 to 37C) is 2600 psig (Table 3, page 4). 2. The elevated temperature factor for 1000F (537C) is 0.76 (Table 26, above): The allowable working pressure for 316 SS 1/2 in. OD 3 0.035 in. wall tubing at 1000F (537C) is 1976 psig.

2600 psig 3 0.76 = 1976 psig

Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user.
SwagelokTM Swagelok Company SAF 2507TM Sandvik AB 20102013 Swagelok Company Printed in U.S.A., AGS July 2013, R12 MS-01-107