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    NTPC Talcher-Kaniha Welcomes

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    VIBHAV
    The document discusses the inspection and repair of the last stage blades of the low pressure turbine during a unit overhaul at NTPC Talcher-Kaniha power station. During the inspection, loose blades were found on the generator and intermediate pressure turbine sides. An expert recommended removing the rotor from the turbine to replace the loose blades. However, it was decided to replace the substructure springs that hold the blades in place in situ, without removing the rotor, due to the blade locking mechanism used in the ABB turbine model. The loose blades were then removed and replaced along with new substructure springs and L-type axial locks.

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    NTPC Talcher-Kaniha Welcomes

    Uploaded by

    VIBHAV
    29 views16 pages
    The document discusses the inspection and repair of the last stage blades of the low pressure turbine during a unit overhaul at NTPC Talcher-Kaniha power station. During the inspection, loose blades were found on the generator and intermediate pressure turbine sides. An expert recommended removing the rotor from the turbine to replace the loose blades. However, it was decided to replace the substructure springs that hold the blades in place in situ, without removing the rotor, due to the blade locking mechanism used in the ABB turbine model. The loose blades were then removed and replaced along with new substructure springs and L-type axial locks.

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    lpt blade

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    The document discusses the inspection and repair of the last stage blades of the low pressure turbine during a unit overhaul at NTPC Talcher-Kaniha power station. During the inspection, loose blades were found on the generator and intermediate pressure turbine sides. An expert recommended removing the rotor from the turbine to replace the loose blades. However, it was decided to replace the substructure springs that hold the blades in place in situ, without removing the rotor, due to the blade locking mechanism used in the ABB turbine model. The loose blades were then removed and replaced along with new substructure springs and L-type axial locks.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    29 views16 pages

    NTPC Talcher-Kaniha Welcomes

    Uploaded by

    VIBHAV
    The document discusses the inspection and repair of the last stage blades of the low pressure turbine during a unit overhaul at NTPC Talcher-Kaniha power station. During the inspection, loose blades were found on the generator and intermediate pressure turbine sides. An expert recommended removing the rotor from the turbine to replace the loose blades. However, it was decided to replace the substructure springs that hold the blades in place in situ, without removing the rotor, due to the blade locking mechanism used in the ABB turbine model. The loose blades were then removed and replaced along with new substructure springs and L-type axial locks.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 16

    NTPC TALCHER-KANIHA WELCOMES

    BY H N CHAKRABORTY

    MAKE TYPE NO. OF STAGES

    STEAM PRESSURE/TEMP
    NO. OF BEARINGS

    : ABB, GEMANY : 3 CYLINDERS, REHEAT,CONDENSING RATED TERMINAL OUTPUT: 500 MW : HP =1 X 16 NOS. ( IMPULSE 1 + REACTION 15) IP =2 X 16 NOS. ( REACTION) LP =2 X 5 NOS. ( REACTION) : 166.7 bar/537 Deg C (HPT INLET) 39.5 bar/ 537 Deg C (IPT INLET) : JOURNAL BRGS: 5 ( 2 FOR TURBINE+ 3 FOR GENERATOR) THRUST BRG : 1

    DURING UNIT-2 OVERHAUL LP TURBINE LAST STAGE BLADE INSPECTION WAS CARRIED OUT AS PER THE SCHEDULED OEM RECCOMONDATION AFTER 75000 RUNNING HRS.

    DURING INSPECTION 5 NO. BLADES OF GENERATOR SIDE & 6 NO. BLADES OF IP TURBINE SIDE FOUND LOOSE.

    EXPERT ADVICED TO REMOVE ALL THE LOOSE BLADES FROM POSITION OEM EXPERT SUGGESTED TO REMOVE THE ROTOR FROM THE POSITION FOR REMOVAL OF LOOSE BLADES.

    IN KWU TURBINE LPT LAST STAGE BLADES WERE LOCKED FROM BOTH SIDES BY THE CLAMPING PIECE AND LOCKING PLATES. FOR THIS M/C LP ROTOR SHOULD BE REMOVED FROM POSITION TO REPLACE THE CLAMING PIECES. IN ABB M/C THE LAST STAGE BLADES OF THE LPT WERE LOCKED BY 4 NOS SUB STRUCTURE SPRINGS ( 2 NOS EACH ON BOTH ENDS) WITH ONE SIDE LOCKED BY 2 NOS L-TYPE AXIAL LOCKS ON THE OUTTER SIDE.

    AXIAL LOCKS ON THE OUTTER SIDE

    HENCE IT WAS DECIDED TO CARRY OUT THE REPLACEMENT OF THE SUBSTRUCTURE SPRINGS FOR THE LOOSE BLADES, IN-SITU.

    REMOVING BLADE FROM THE ROOT

    L-TYPE AXIAL LOCK SEGMENTS

    DP TEST DONE BEFORE BOX UP

    REPLACED WITH NEW SUB STRUCTURE SPRINGS

    FIXING THE BLADE WITH NEW SPRINGS

    NEW L-TYPE LOCKING SEGMENTS IN POSITION

    CAULKING OF L-TYPE SEGMENTS

    THANK YOU

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