Colpor 200PF*

Cold applied, high performance, pitch free, polyurethane pavement joint sealant Uses For the sealing and maintenance of joints in concrete roads, concrete runways and hard standings. The excellent fuel resistance of Colpor 200PF makes it particularly suitable for sealing areas where fuel and oil spillage might occur such as: ! Aircraft fuelling areas ! Oil terminals ! Garage forecourts ! Parking and cargo areas ! Docks and harbours ! Warehouses Advantages ! Pitch free - environmentally friendly ! Cold applied - no heating equipment required ! Fuel, oil and hydraulic fluid resistant ! Self-levelling ! Tough rubbery seal ! High performance - less maintenance ! High movement accommodation Standards compliance Colpor 200PF complies with U.S. Federal Specification SS-S-200E:1984 and British Standard 5212:1990 - types N, F and FB. Description Fosroc Colpor 200PF cold applied, pitch free, two part polyurethane sealant is designed for joints in concrete paved areas. The capability of accommodating cyclic movements is retained by Colpor 200PF throughout extremes of temperature conditions. Colpor 200PF is resistant to fuel, oil and hydraulic fluid spillage, will not harden in cold weather nor become excessively soft or pick up in hot conditions. Colpor 200PF has high durability and long service life which significantly reduces maintenance costs. Specification

constructive solutions

Where so designated on the drawing, joints are to be sealed using Fosroc Colpor 200PF pitch free, pavement sealant manufactured by Fosroc to BS 5212: 1990 and to U.S. Federal Specification SS-S-200E:1984. Joints shall be prepared and the sealant mixed and applied in accordance with the manufacturers current data sheet. Design Criteria Colpor 200PF has a movement accommodation factor of 25% in butt joints. In designing joint spacing and dimensions, consideration should be given to the likely uneven distribution of movement. To ensure the sealant operates within its stated movement capacity of 25%, the width of sealing slots should be designed in accordance with the recommendations of BS 6093. In trafficked areas the expansion joint width should not generally exceed 30 mm - for wider joints consult local Fosroc office. Joint depth: In trafficked areas the sealing slots should be constructed so that at no time during the anticipated operating cycle of the joint will the sealant protrude above the surface of the concrete pavement. It is necessary to recess the level of the sealant 5 to 8 mm below the pavement surface, dependent on the time of year and temperature prevailing at the time of sealing. Example of a sealed expansion joint in a concrete pavement subject to traffic is shown below:

Example of a sealed contraction joint in a concrete pavement subject to traffic is shown below:

Colpor 200PF*

1 Colpor 200PF 3 Bond breaker/backing strip 2 Hydrocell or other 4 Recess compressible joint filler5 Crack inducer

Colpor 200PF*
The width to depth ratio of the Colpor 200PF seal should be 1:1 to 1:1 subject to a minimum 10 mm depth of sealant (example, contraction joint: 15 mm wide x 13 mm depth; expansion joint: 25 mm wide x 20 mm depth). Properties Form Two part compound Base compound: viscous liquid Curing agent: liquid Colour : Black Movement Accommodation Factor (BS 6093) : Butt joints 25% Physical or : Chemical cure chemical cure Setting time : After 10 to 16 hours @ 35C Colpor 200PF will be tack free and can accept traffic. Application : To avoid unacceptably prolonged temperature cure times, do not apply at temperatures below 5C. Hardness : 15 5 shore A at 25C Solids content : 100% Mixed Density : 1.35 kg/litre Chemical resistance to occasional spillage: Aviation fuels Hydraulic fluids Skydrol Kerosene Petrol Diesel fuels Synthetic oils Mineral oils White spirit Mid alkalis Dilute acids : : : : : : : : : : : resistant resistant resistant resistant resistant resistant resistant resistant resistant resistant resistant : Instructions for use Joint preparation Joint sealing slots in concrete should be accurately formed and must be dry, sound, clean and frost free. Remove all dust and laitance by grit blasting or grinding. Avoid polishing the joint sides when grinding. The prepared sealing slot should be blown out with dry, oil-free compressed air. Ensure that any expansion joint filler is tightly packed in the joint and at the required depth to provide the seal dimensions specified. Before sealing, insert a bond breaker caulked tightly into the base of the sealing groove to prevent the sealant from adhering to the base of the slot. Priming Prime sealing slot surfaces with Primer No. 20 using a clean dry brush. Colpor 200PF; must be applied between 30 minutes and 2 hours after priming, depending on climatic conditions. Colpor 200PF must be applied when the primer has become touch dry, that is after the evaporation of the solvent, but before the primer film has completely reacted. If the primer film has become completely tack free, the surfaces must be reprimed before applying the sealant. If the primed areas are left unsealed overnight the primer film must be removed by grit blasting or grinding and the joint interfaces reprimed. Therefore, avoid priming more work than can be sealed within the time-scales above. Avoid over application of Primer No. 20, as this may cause puddles of primer to lie at the base of the sealing slot. Mixing Drain totally the contents of the tin containing the curing agent into the large base component tin. Using a hand held, slow speed drill (400 to 500 rpm) fitted with a Fosroc paddle blade stirrer, mix for approximately one minute, stop the mixer and scrape around the top of the tin to remove any remaining curing agent. Continue mixing for a further 3 minutes until the material is thoroughly mixed.

All the above properties have been determined by laboratory controlled tests and are in excess of those expected in practice. Nevertheless, success in use will be determined by the implementation of good housekeeping practices.

Colpor 200PF - Page 2 of 4

Colpor 200PF*
Application When mixed, the sealant may be loaded into a Fosroc GX Gun after removing the nozzle and cap and pulling back the plunger rod. The nozzle cap is then replaced ready for application. In wider joints of 25 mm and above, the mixed sealant may be poured directly from the tin by bending the side to form a pouring lip. Apply mixed sealant into the sealing slot so that the finished level of the seal is recessed below the trafficked surface as specified. BS 5212:1990 Pt 2 sets out a code of practice for the application and use of joint sealants for concrete pavements. Cleaning Clean equipment immediately after use with Fosroc Solvent 102*. Remove mixed Colpor 200PF from the hands with Keroclense 22, Swarfega or similar industrial hand cleanser. Ancillary materials Primer No. 20 Fosroc Solvent 102 Sealant Mixing Paddle MR2 Fosroc GX Gun Limitations Primer No. 20 is not compatible with bituminous surfaces. For situations where Colpor 200PF could come into contact with pavement asphalt (for example, in a transition joint between concrete and asphalt pavements), contact the local Fosroc office for advice. Technical support Fosroc offers a comprehensive technical support service to specifiers, end users and contractors. It is also able to offer on-site technical assistance, an AutoCAD facility and dedicated specification assistance in locations all over the world. Estimating Supply Colpor 200PF** Primer No. 20 Fosroc Solvent 102 : : : 5 litre packs 500 ml packs 5 litre Guide to Colpor 200PF quantities Joint size mm (w:d) 10 x 10 13 x 13 15 x 15 20 x 15 20 x 20 25 x 20 25 x 25 30 x 25 Litre per meter 0.100 0.169 0.225 0.300 0.400 0.500 0.625 0.750 Meter per in 5.0 litre pack 50.00 29.58 22.22 16.66 12.50 10.00 8.00 6.66

1 litre of Primer No. 20 will be sufficient for 20 litres of Colpor 200PF, independent of joint size. These are theoretical yields. No allowance has been made for variations in joint dimensions or wastage. Storage Colpor 200PF: 12 months in original containers stored in cool, dry conditions, i.e. not exceeding 25C. Storage above this temperature may reduce shelf life. Precautions Health and safety Colpor 200PF, Primer No. 20 and Fosroc Solvent 102 may cause sensitisation by inhalation and skin contact. Wear suitable protective clothing, gloves and eye/face protection. Barrier creams provide additional skin protection. Should accidental skin contact occur, remove immediately with a resin removing cream, followed by soap and water. Do not use solvent. In case of contact with eyes, rinse immediately with plenty of clean water and seek medical advise. Use only in well ventilated areas. For additional information see relevant Product Safety Data Sheet. Fire Primer No. 20 and Fosroc Solvent 102 are flammable. Do not expose to naked flames or other sources of ignition. No Smoking. Containers should be tightly sealed when not in use. In the event of fire, extinguish with CO2 or foam. Flash Point Primer No. 20 Fosroc Solvent 102 : 30C : 33C

** 20 litre packs are also available subject to a minimum order. Contact your local Fosroc office for recommendations on mixing, application and other requirements.

Colpor 200PF - Page 3 of 4

Colpor 200PF*
Additional Information Fosroc manufactures a wide range of complementary products which include : ! waterproofing membranes & waterstops ! joint sealants & filler boards ! cementitious & epoxy grouts ! specialised flooring materials Fosroc additionally offers a comprehensive package of products specifically designed for the repair and refurbishment of damaged concrete. Fosrocs Systematic Approach to concrete repair features the following : ! hand-placed repair mortars ! spray grade repair mortars ! fluid micro-concretes ! chemically resistant epoxy mortars ! anti-carbonation/anti-chloride protective coatings ! chemical and abrasion resistant coatings For further information on any of the above, please consult your local Fosroc office - as below.

* Denotes the trademark of Fosroc International Limited

See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of Goods and Service

Al Gurg Fosroc LLC

Head Office telephone: (+9714) 2858606 Regional offices

fax: (+9714) 2859649

email: [email protected]

fax: 285 2023 fax: 673 1449 fax: 17732828 fax: 4832124 fax: 771 7554 fax: 440812

email: [email protected] email: [email protected] email: [email protected] email: [email protected] email: [email protected] email: [email protected]

www.fosroc.com

UAE/0267/01/E