08 - Mechanical Design - Pressure Containment Part1

ENGI 8673 Subsea Pipeline Engineering
Lecture 08: Mechanical Design Pressure Containment: Part 1
Shawn Kenny, Ph.D., P.Eng. Assistant Professor Faculty of Engineering and Applied Science Memorial University of Newfoundland [email protected]
Lecture 08 Objective
To examine pressure containment requirements for mechanical design
2008 S. Kenny, Ph.D., P.Eng.
ENGI 8673 Subsea Pipeline Engineering Lecture 08
Pressure Containment Parameters
Pipeline Section Response

Internal Pressure, Pi External Pressure, Pe Nominal Internal Diameter, Di Nominal External Diameter, De Nominal Wall Thickness, t
Pe
Pi
Wall Tension
Pipeline Example
D = 1.0m, Pi = 10MPa and Pe = 0MPa 1,000 tonnes wall force
Pe H Pi Pi H
Pe
4
2008 S. Kenny, Ph.D., P.Eng. ENGI 8673 Subsea Pipeline Engineering Lecture 08
Hoop Stress
Pe
Free Body Diagram

2 h t pi Di + pe Do = 0
Pi
Thin Wall Theory

Mean circumferential stress Uniform wall stress Tangential stress constant Valid for D/t 20 t 0.10 inner pipe radius
H Pi H
Pe
5
Hoop Stress (cont.)
Code Requirements
General
h =
h =
Pe
External pressure credit Product type, density Elevation profile, water depth Pressure reference No specific technical argument Historical use Simple, conservative Code inertia Safety and cost implication Wall thickness

pi Do SMYS 2t
pi Di pe Do SMYS 2t
Design factors
Design factors and parameter variation
Nominal versus minimum Fabrication tolerance Corrosion allowance Nominal, outside, internal
Pi
Diameter
Pressure Containment
DNV OS-F101
Section 5 D200 plx pli during operation or
plx pe
pb ( t1 )
m sc
plt during system test (Sec.3 B300 and Sec.4 B200) pb pressure containment resistance (Sec.5 D203, Eqn.5.8) t1 characteristic wall thickness (Sec.5 C202, Table 5-2) m material resistance factor (Sec.5 C205, Table 5-4) SC safety class resistance factor (Sec.5 C206, Table 5-5)
Pressure Containment (cont.)
Design Process

plx pe Safety class m sc Sec.2 C200, C300 and C400 Partial factors inc Sec.3 B304 m Sec.5 C205 Table 5-4 SC Sec.5 C206 Table 5-5 U Sec.5 C206 Table 5-5 Loads (Demand) Local pressure (Sec.4 B202; Sec.5 B203 & D203) Resistance (Capacity) Wall thickness tolerance (Sec.7 G307 Table 7-18) Material derating (Sec.5 C300 Figure 2)
pb ( t1 )
Safety Class
Sec.2 C200
Safety Class (cont.)
Sec.2 C300
10
Sec.2 C300
11
Sec.2 C403
12
Partial Factors
Incidental to design pressure
Sec.3 B300 Pressure control and pressure safety systems
13
Partial Factors (cont.)
Material resistance
Sec.5 C205
Table 5-4
Safety class
Sec.5 C206
Table 5-5
14
Partial Factors (cont.)
Material strength
Sec.5 C306 Table 5-6
15
Loads
Pressure definitions
Sec.4 B200
16
Loads (cont.)
Local Incidental Pressure
Operations, pli System test, plt
17
Loads (cont.)
Local incidental pressure
18
Resistance
Sec.7 G307 Table 7-18
19
Resistance (cont.)
Derating
Sec.5 C300
Figure 2
20
Pressure Containment Resistance, pb
Sec.5 D203
2t 2 pb ( t ) = fcb Dt 3
plx pe
pb ( t1 )
m sc
Wall thickness Sec.5 C202 Sec.5 D203 Sec.6 D203 Diameter D nominal
outside diameter Sec.1 D200
21
Engineering Design
T. Zimmerman, C-FER PRCI R&D Forum April 2003
22
Probabilistic Basis

Load
Demand Capacity
Resistance
Target Safety Levels
23
DNV OS-F101 LRFD Format
Risk Basis for Design
Sec.2 C100-500
24
DNV OS F101 Traditional Codes
LRFD versus Working Stress
Sec.13 E400
25
Example 8-01
Calculate the minimum wall thickness to meet pressure containment requirements using DBNV OS-F101 (2007) for a subsea oil pipeline beyond the 500m platform excursion limit.
26
Example 8-01 (cont.)
Pipeline System Parameters

PIPELINE SYSTEM PARAMETERS Nominal Outside Diameter Initial Selection Nominal Wall Thickness (Sec.5 C203 Table 5-3) Fabrication Process (Sec.7 B300 Table 7-1) [SMLS, HFW, SAW] Corrosion Allowance (Sec.6 D203) Elastic Modulus Specified Minimum Yield Stress (Sec.7 B300 Table 7-5) Speciifed Minimum Tensile Stress (Sec.7 B300 Table 7-5) Coefficient of Thermal Expansion Poisson's Ratio Pipeline Route Length Linepipe Density Concrete Coating Thickness Concrete Coating Density Do := 324mm tnom := 15.9mm FAB := "SAW" tcorr := 3mm E := 205GPa SMYS := 450MPa SMTS := 535MPa T := 1.15 10 := 0.3 Lp := 0.75km tc := 50mm s := 7850kg m c := 3050kg m
3 5 1
27
Operational Parameters
g Concrete Coating Density OPERATATIONAL PARAMETERS API Gravity Product Contents Density cont := 1000 kg m
3
tc := 50mm
c := 3050kg m
API := 30
141.5 131.5 + API
cont = 876.2m Pd := 12MPa SC := "M" h ref := 10m T := 75 C h l := 120m
3.0
kg
Design Pressure (Gauge) Safety Class (Sec.2 C200-C400) [L, M, H] Design Pressure Reference Level Temperature Differential Maximum Water Depth Seawater Density Hydrotest Fluid Density
w := 1025kg m t := 1025kg m
28
DNV OS F101 Partial Factors

DNV OS-F101 PARTIAL FACTORS System Operations Incidental/Design Pressure Factor (Sec 3B 304) System Test Incidental/Design Pressure Factor (Sec 3B 304) Material Resistance Factor (Sec.5 C205 Table 5-4) Safety Class Resistance Factor (Sec.5 C206 Table 5-5) Material Strength Factor (Sec.5 C306 Table 5-6) inc_o := 1.10 inc_t := 1.00 m := 1.15 SC := 1.138 U := 0.96
29
DNV OS F101 Wall Thickness Tolerance

WALL THICKNESS FABRICATION TOLERANCE (SEC.7 G307 TABLE 7-18) tfab := 0.5mm if FAB "SMLS" t nom 4mm "SMLS" tnom > 4mm "SMLS" tnom 10mm "SMLS" tnom 25mm tfab = 1.000mm 0.125 tnom if FAB 0.125 tnom if FAB 0.100 tnom if FAB 3mm if FAB 0.4mm if FAB 0.7mm if FAB 1.0mm if FAB 0.5mm if FAB 0.7mm if FAB 1.0mm if FAB 1.0mm if FAB
"SMLS" tnom 30mm "HFW" tnom 6mm "HFW" tnom > 6mm "HFW" tnom > 15mm "SAW" tnom 6mm "SAW" tnom > 6mm "SAW" tnom > 10mm "SAW" tnom > 20mm
30
DNV OS F101 Material Derating

MATERIAL DERATING (SEC.5 C300 FIGURE 2) SMYS :=
( T 50 C) 30MPa if 50 C < T < 100C 50 C 30MPa + ( T 100 C) 40MPa otherwise 100 C ( T 50 C) 30MPa if 50 C < T < 100C 50 C 30MPa + ( T 100 C) 40MPa otherwise 100 C
SMYS = 15.00 MPa
SMTS :=
SMTS = 15.00 MPa
fy := ( SMYS SMYS ) U fu := ( SMTS SMTS ) U
fy = 418 MPa fu = 499 MPa
31
Engineering Analysis
PRESSURE CONTAINMENT (Sec.5 D200) Local Incidental Pressure During Operations (Sec.4 B202; Sec.5 D203) Pli := inc_o Pd + cont g ( h ref h l) Local Incidental Pressure System Test (Sec.4 B202; Sec.5 B203 & D203) Plt := inc_t Pd + t g ( h ref h l) if inc_t Pd + t g ( h ref h l) Pli 1.03 Pli if SC 1.05 Pli if SC 1.05 Pli if SC "L" "M" "H" Plt = 15.03 MPa Pli = 14.32 MPa
External Hydrostatic Pressure Pe := w g h l Pe = 1.21 MPa
32
Engineering Analysis (cont.)

Characteristic Yield Resistance (Sec.5 D203) fcb := min fy ,
1.15
fu
fcb = 417.60 MPa
Wall Thickness Requirement - Operations (Sec.5 D202 Eqn.5.7) t1_o := 1+ Do SC m ( Pli Pe) 2 2 3 fcb t1_o = 5.66 mm
Minimum Wall Thickness -Operations (Sec.5 C202 Table 5-2) tmin_o := t1_o + tfab + tcorr Wall Thickness Requirement - System Test (Sec.5 D202 Eqn.5.7) t1_t := 1+ Do SC m ( Plt Pe) 2 2 3 fcb t1_t = 5.97 mm tmin_o = 9.66 mm
33
Engineering Analysis (cont.)

Minimum Wall Thickness - System Test (Sec.5 C202 Table 5-2) tmin_t := t 1_o + t fab Minimum Wall Thickness Requirement for Pressure Containment tmin := max( tmin_o , tmin_t ) Wall Thickness Check tmin_chk := "WALL THICKNESS OK" if tnom > t min "INCREASE WALL THICKNESS" otherwise tmin_chk = "WALL THICKNESS OK" t min = 9.66 mm t min_t = 6.66 mm
34
Reading List
Section 5 DNV (2007). Submarine Pipeline Systems. Offshore Standard, DNV OS-F101, October 2007, 240p.
35
References
DNV (2007). Submarine Pipeline Systems. Offshore Standard, DNV OS-F101, October 2007, 240p.
36

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ENGI 8673 Subsea Pipeline Engineering

Lecture 08: Mechanical Design Pressure Containment: Part 1

To examine pressure containment requirements for mechanical design

2008 S. Kenny, Ph.D., P.Eng.

ENGI 8673 Subsea Pipeline Engineering Lecture 08

Pressure Containment Parameters

Pipeline Section Response

2008 S. Kenny, Ph.D., P.Eng.

ENGI 8673 Subsea Pipeline Engineering Lecture 08

Free Body Diagram

Thin Wall Theory

Hoop Stress (cont.)

Design factors and parameter variation

2008 S. Kenny, Ph.D., P.Eng.

ENGI 8673 Subsea Pipeline Engineering Lecture 08

Section 5 D200 plx pli during operation or

2008 S. Kenny, Ph.D., P.Eng.

ENGI 8673 Subsea Pipeline Engineering Lecture 08

Pressure Containment (cont.)

Pressure Containment (cont.)

2008 S. Kenny, Ph.D., P.Eng.

ENGI 8673 Subsea Pipeline Engineering Lecture 08

Pressure Containment (cont.)

Safety Class (cont.)

2008 S. Kenny, Ph.D., P.Eng.

ENGI 8673 Subsea Pipeline Engineering Lecture 08

Pressure Containment (cont.)

Safety Class (cont.)

2008 S. Kenny, Ph.D., P.Eng.

ENGI 8673 Subsea Pipeline Engineering Lecture 08

Pressure Containment (cont.)

Safety Class (cont.)

2008 S. Kenny, Ph.D., P.Eng.

ENGI 8673 Subsea Pipeline Engineering Lecture 08

Pressure Containment (cont.)

Incidental to design pressure

Sec.3 B300 Pressure control and pressure safety systems

2008 S. Kenny, Ph.D., P.Eng.

ENGI 8673 Subsea Pipeline Engineering Lecture 08

Pressure Containment (cont.)

Partial Factors (cont.)

2008 S. Kenny, Ph.D., P.Eng.

ENGI 8673 Subsea Pipeline Engineering Lecture 08

Pressure Containment (cont.)

Partial Factors (cont.)

Sec.5 C306 Table 5-6

2008 S. Kenny, Ph.D., P.Eng.

ENGI 8673 Subsea Pipeline Engineering Lecture 08

Pressure Containment (cont.)

2008 S. Kenny, Ph.D., P.Eng.

ENGI 8673 Subsea Pipeline Engineering Lecture 08

Pressure Containment (cont.)

Local Incidental Pressure

Operations, pli System test, plt

2008 S. Kenny, Ph.D., P.Eng.

ENGI 8673 Subsea Pipeline Engineering Lecture 08

Pressure Containment (cont.)

Local incidental pressure

2008 S. Kenny, Ph.D., P.Eng.

ENGI 8673 Subsea Pipeline Engineering Lecture 08