ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008 OPERATION & MAINTENANCE MANUAL

L 8.0 SPARE PARTS

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008 OPERATION & MAINTENANCE MANUAL 8.1 RECOMMENDED SPARE PARTS
- Give Machine Serial Number When Ordering Parts -

RECOMMENDED SPARE PARTS LIST CONCRETE PUMP MODULE (PRIMARY LEVEL)

Description 6 Piston Cup 6 Piston O-ring Impulse Valve Spring Part Number PM-6300-019 JSSE-BS-433-90 JSA-Spring Qty Per Machine 2 2 1

(SECONDARY LEVEL)
Description Unloader Valve Relief Valve For/Rev Solenoid Valve Concrete Cylinder ICB30 Check Valve Assembly W/Box Impulse Valve Rear Impulse Valve Assy. 24 VDC Solenoid Coil ICB30 Seal kit Complete 6 Piston Plate 6 Concrete Piston Coupling Gland Retainer Plate Tie Rod Hydraulic Master Tie Rod Hydraulic Slave Tie Rod Concrete Cylinder Gland Housing S64 Master Hydraulic Cylinder Slave Hydraulic Cylinder Part Number JSA-R4U06L00311A1 JSA-R4V06L00310A1 JSA-4D01315101010B1G0Q PM-6400-004
JSA-IC-ACV-KIT COMPLETE

Qty Per Machine 1 1 2 2 1 1 1 3 1 2 2 2 2 4 4 6 2 1 1

JSA-J-IMPV-S JSA-J-IMPV-CH JSA-121-00801-8 JSSE-ICB30 PM-6300-017 PM-6300-027 PM-6300-036 PM-6300-030 PM-6400-007 PM-6400-009 PM-6400-010 PM-6300-023 PM-6400-005A PM-6400-006

- Give Machine Serial Number When Ordering Parts -

RECOMMENDED SPARE PARTS LIST HOPPER ASSEMBLY (PRIMARY LEVEL)

Description Wear Ring Wear Plate Outlet Seal Flanged Bearing Seal (Rubber seal) Chromed Outlet Casting Outlet O-Ring Part Number SH-6000-035 SH-6000-036 SH-6000-038 SH-6000-039 SH-6000-033 JSSE-BS-262 Qty Per Machine 1 1 1 1 1 1

(SECONDARY LEVEL)
Description Hopper Grate Weldment Hinge Bar Weldment
Inner Flange Grate Hinge Assy.

Part Number SH-6000-047-E SH-6000-051 SH-6000-048 SH-6000-070 JSFA-1 1/2 UNF Nyloc Nut SH-6000-147 GS-0034 SH-6000-030 SH-6000-004 SH-6000-042 SH-6000-068

Bell Crank Assembly 1 1/2 Nyloc Nut Hopper Door Weldment Hopper Grate Rubber Stopper Swinger Tube Complete Swinger Ram Complete Cast Outlet Anti Chip Ring

Qty Per Machine 1 1 2 1 1 1 1 1 1 1 2

SUCTION PIPE ASSEMBLY (PRIMARY LEVEL)

Description 5 Suction O-Ring 3 Suction O-Ring 5 Blanking Plate O-Ring Part Number JSSE-BS-429 JSSE-BS-234 JSSE-1300-40 Qty Per Machine 1 1 1

- Give Machine Serial Number When Ordering Parts -

- Give Machine Serial Number When Ordering Parts -

RECOMMENDED SPARE PARTS LIST ORBITAL HEAD ASSEMBLY (PRIMARY LEVEL)

Description Nozzle Mounting Assembly Cushion Plate Universal Joint Robot Head Bearing Robot Head Bearing Circlip Part Number OH-6300-028N OH-6300-032 JSG-UNI-JOINT JSBP-2206ETN9 JSBP-D1300-0620APP Qty Per Machine 1 1 1 1 1

(SECONDARY LEVEL)
Description Rotary Actuator RA80/180 Outer Frame Inner Frame RA80 Actuator Mounting RA80 Part Number JSA-69617 OH-6300-010 OH-6300-006-A OH-6300-019-A Qty Per Machine 1 1 1 1

- Give Machine Serial Number When Ordering Parts -

RECOMMENDED SPARE PARTS LIST CHEMICAL PUMP ASSEMBLY (PRIMARY LEVEL)

Description Coupling (Chemical Pump) Coupling (Motor) Splined Coupling Sleeve Chemical Pump Hose (SP15 NR HOSE) Chemical Pump Lubricant 901143 1/2L Chemical Pump Cover Part Number JSA-UCDC28M22 JSA-UCDC28B08K JSA-UCDC28S JSP-015020 JSP-SP15 LUBE (1/2 ltr) GS-0106 Qty Per Machine 1 1 1 1 1 1

(SECONDARY LEVEL)
Description Electromagnetic Flow Meter Chemical Pump Motor Part Number JSE-MFS15-D JSA-MGP50C3A20 Qty Per Machine 1 1

BOOM ASSEMBLY (PRIMARY LEVEL)

Description Seal kit (Primary) Seal Kit (1st Extension) Seal kit (2nd Extension) Seal kit (3rd Extension) Seal Kit (Slewing) Sliding Block Kit Part Number JSSE-GZ.9.014 JSSE-GZ.9.015 JSSE-GZ.9.015 JSSE-GZ.9.007 JSSE-GZ.1.013 JSB-SLIDE BLOCK-0400 Qty Per Machine 1 1 1 1 1 2

- Give Machine Serial Number When Ordering Parts -

RECOMMENDED SPARE PARTS LIST SWING RAM ASSEMBLY (PRIMARY LEVEL)

Description Swinger Ram Seal Kit Hardened Bush Swinger Ram Pins Part Number SH-6000-Seal kit SH-6000-066 SH-6000-065 Qty Per Machine 1 1 2

(SECONDARY)
Description Clevis Clevis End Cap Part Number SH-6000-064 SH-6000-058 Qty Per Machine 1 1

HYDRAULIC CONSUMABLES (PRIMARY LEVEL)

Description Reurn Filter Element (F/TEF952) Filter Element (HPF360) Filter Element (HPV240) 4 ltr Accumulator Bladder Part Number JSFS-300300 JSFS-300231 JSFS-300187 JSA-013702 Qty Per Machine 1 1 1 1

- Give Machine Serial Number When Ordering Parts -

RECOMMENDED SPARE PARTS LIST ENGINE ASSEMBLY (PRIMARY LEVEL)

Description Throttle Cable Complete V-Belt (Cooling) 1013 V-Belt Alternator (Deutz) 1013 V Belt (BF4M1013C) BF4L1012&13 Filter Kit Engine oil filter Fuel Filter 1013C Filter Insert (BF4M1013C) Air Filter Element Fuel Filter Separator Element Starter Motor 24V 28V 55AMP Alternator Fuel Filter Seperator Element Part Number JSC-UA329@4mtr+B11+31800+ JSD-0118-0849 JSD-0117-9648 JSFS-1179476 JSFS-0293-1127 JSFS-01174421 JSFS-01180597 JSFS-1340130 JSFS-P532966 JSFS-P558020 JSE-01180999 JSD-01182403 JSFS-159-6102 Qty Per Machine 1 1 2 1 1 1 1 1 1 1 1 1 1

- Give Machine Serial Number When Ordering Parts -

RECOMMENDED SPARE PARTS LIST ADDITIONAL RECOMMENDED SPARES (PRIMARY LEVEL)

Description Engine Mount Seat Cover Seat Belt Gas Strut MK111 41110 Wheel, Tyre, Fill Assembly Wheel Nut Air Filter Bowl Solenoid Coil 24VDC Solenoid Coil 24VDC Solenoid Coil 24V Part Number JSG-0902-0104 JSDP-MGHMARINE JSDP-2 LAP STATIC JSDP-T600N-505E/S JSDL-12x16.5 WHEEL JSFA-5/8 UNF Hex Nut JSFS-P01-6330 JSE-121-00801-8 JSE-321332-CP508/528 JSE-61815 Qty Per Machine 5 1 2 2 4 36 1

(SECONDARY)
Description Outrigger Extension (Driver Side) Outrigger Extension (Pass Side) Stabiliser Cylinder Accumulator Safety Dump Valve Engine Starter Motor Deutz 1013 Engine Alternator 1013 Drivers Seat (Base & Back) ICB 30 Complete Drive Joystick Chemical Tank Complete Oil/Fuel Tank Complete 250 Bar Pressure Gauge Part Number MJ-6400-036-1 MJ-6400-036-2 JSA-81029 JSA-B69840C JSE-RES-38 JSD-0117-8521 JSDP-MIDJET SEAT & BACK JSA-ICB30-H-24-A JSA-2-2TH6L70-10/M01 MJ-6400-141 MJ-6400-116 JSA-SPG063-14BP-SB Qty Per Machine 2 2 4 1 1 1 1 1 1 1 1 2

- Give Machine Serial Number When Ordering Parts -

RECOMMENDED SPARE PARTS LIST CONCRETE CONSUMABLES

Description Outlet Reducing Bend 4 x 21/2 x 1200mm Long Reducer (METRIC) MJ-6400-101A 2.5 Hose x 10 m. DE + Spring (metric) 5 Snap Clamp Gasket 5 to suit 5 Snap Clamp 4 Snap Clamp Gasket 4 to suit 4 Snap Clamp 2.5 X 3 Discharge Pipe Midjet Hopper Pipe Support Weldment 65 mm. Coupling 65 mm. Gasket Concrete Discharge Pipe Elbow Part Number AOS-0075-Shot3 AOS-0056A-M
Midjet Front Outrigger Weldment

Qty Per Machine

AOC-0080-10DE-SP-M AOS-0013 AOC-0052 AOS-0012 AOC-0051 MJ-6400-174-M/1 SH-6000-149A AOS-0011-M AOC-0047A-M MJ-6400-174-M/2

1 1 1 1 1 1 1 1 1 1 4 4 1

ELECTRICAL PARTS CONSUMABLES

Description Main Box Complete Gland & Nut Relay Base Relay Battery Stud Filter Remote Timer 40 Pin Plug 24 Pin Plug Circuit Breaker 4 Amp Circuit Breaker 10 Amp Circuit Breaker 15 Amp Circuit Breaker 20 Amp Diode Dash Panel Complete Warning Light Park Brake Warning Light Alternator Warning Light Oil Warning Light Water Temperature Gauge Engine Hour Meter Park Brake Switch Complete Part Number JSE-RES-233 JSE-RES-158 JSE-RES-147 JSE-RES-15-12 JSE-RES-221 JSE-RES-190 JSE-RES-207 JSE-RES-120 JSE-RES-118 JSE-RES-223 JSE-RES-143 JSE-RES-144 JSE-RES-145 JSE-RES-122 JSE-RES-234 JSE-RES-218 JSE-RES-216 JSE-RES-216 JSE-RES-216 JSE-RES-91 JSE-85093 JSE-RES-256 Qty Per Machine 1 1 16 16 1 1 1 1 2 1 3 3 3 4 1 1 1 1 1 1 1 1

- Give Machine Serial Number When Ordering Parts -

ELECTRICAL PARTS CONSUMABLES (CONT)

Description Ignition Switch Complete Warning Light Engine Run Start Switch Complete Overide Switch Complete Headlight Switch Complete Drive Remote Switch Complete Dash Harness Complete Rear Harness Complete Right Hand Stop enclosure Complete LED Tail Light 12V Water Temperature Sender Rear Control Panel Complete Stop Button Complete Horn Button Complete Chemical Switch Complete Pump On Switch Complete Pump For/Rev Switch Complete 12 Pin Deutsch Flange Plug Starter Solenoid Oil Cooler Solenoid Main Circuit Breaker 80 Amp Alternator Circuit Breaker 80 Amp Oil Cooler Circuit Breaker Battery Supply Harness Complete Battery to Main Box Harness Complete Isolation Switch Lock out Kit (Isolation Switch) Fuse Holder (Main) 675 Amp CAT Fuse Battery Cable (Battery to Fuse Holder) Battery Cable (Fuse Holder to Battery Stud) Battery Cable (Battery to Isolation Switch) Battery Cable (Isolation Switch to Earth Stud) Battery Cable (Motor Earth to Earth Stud) Front Harness Complete Front Drive Light Complete Remote Harness Complete Stop Button Complete Horn Button Complete Part Number JSE-RES-235 JSE-RES-217 JSE-RES-140 JSE-RES-137 JSE-RES-138 JSE-RES-236 JSE-RES-237 JSE-RES-238 JSE-RES-151 JSE-RES-208 JSE-RES-126 JSE-RES-239 JSE-RES-80 JSE-RES-139 JSE-RES-240 JSE-RES-235 JSE-RES-241 JSE-RES-242 JSE-RES-219 JSE-RES-219 JSE-RES-142 JSE-RES-142 JSE-RES-220 JSE-RES-243 JSE-RES-244 JSE-RES-114 JSE-RES-245 JSE-RES-166 JSE-RES-250 JSE-RES-252 JSE-RES-251 JSE-RES-253 JSE-RES-254 JSE-RES-249 JSE-RES-227 JSE-RES-246 JSE-RES-80 JSE-RES-139 Qty Per Machine 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

- Give Machine Serial Number When Ordering Parts -

ELECTRICAL PARTS CONSUMABLES (CONT)

Top Light Harness (Complete) Xenon gas lamp 24 VDC Top Work Light Gas Discharge Cordless Remote 24V (AS4260) LED Herschmann Plug Herschmann Plug Pressure Switch Pressure Switch Oil Sender Plug Fuel Solenoid Plug Engine Temperature Shutdowm Plug JSE-RES-247 JSE-RES-49B JSE-RES-49 JSE-MJ05-Midjet24V JSE-RES-24 JSE-RES-248 JSE-RES-110 JSE-RES-110 JSE-RES-110 1 4 1 6 3 3 1 1 1

- Give Machine Serial Number When Ordering Parts -

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL 8.2 BOOM ASSEMBLY

BOOM SPARE PARTS

EXTENSION HYDRAULIC SYSTEM

- Give Machine Serial Number When Ordering Parts -

EXTENSIONS HYDRAULIC SYSTEM SPARE PARTS LIST

Drawing Number 1 2 3 4 5 6 7 8 9 10 14 16 17 18 20 21 22 Description Pipe Fitting Pipe Pipe Valve Pipe Fitting Valve Pipe Fitting Pipe Pipe Pipe Clamp Throttle Nipple Pipe Valve Pipe Pipe Part Number JSB-RA.1.301 JSB-TU.0.053 JSB-TU.0.054 JSB-VA.1.010 JSB-RA.1.255 JSB-VA.1.015 JSB-RA.1.107 JSB-TU.0.080 JSB-TU.0.081 JSB-TU.0.082 JSB-FS.1.006 JSB-VA.2.001 JSB-NI.1.001 JSB-TU.0.058 JSB-VA.1.019 JSB-TU.0.078 JSB-TU.0.079 Quantity 10 1 1 1 1 1 3 1 1 1 2 1 1 1 1 1 1

- Give Machine Serial Number When Ordering Parts -

BOOM SPARE PARTS BASE

- Give Machine Serial Number When Ordering Parts -

BASE SPARE PARTS LIST

Drawing Number 1 2 3 4 5 6 7 8 9 10 11 12 13

Description Support Bushing Ring Sliding Block Sliding Block Holder Grub Screw Nut Adjuster Assembly Grease Nipple Bushing Grub Screw Stop Grease Nipple

Part Number JSB-09.1.001 JSB-BR.0.017 JSB-09.1.009 JSB-PA.2.0031 JSB-09.1.010 JSB-VT.3.006 JSB-DA.1.023 JSB-09.1.012 JSB-IG.0.003 JSB-BR.0.016 JSB-09.1.017 JSB-09.1.011 JSB-IG.0.004

Quantity 1 1 1 2 2 2 4 2 2 1 1 1 1

- Give Machine Serial Number When Ordering Parts -

BOOM SPARE PARTS

SLEWING HYDRAULIC CYLINDER

- Give Machine Serial Number When Ordering Parts -

SLEWING HYDRAULIC CYLINDER SPARE PARTS LIST

Drawing Number 1 2 3 4 5 6 7

Description Rack 596mm Piston Guide Ring Seal Liner 460mm Screw Spring Washer Joint Kit

Part Number JSB-09.1.008 JSB-PT.0.014 JSB-GZ.6.001 JSB-GZ.1.013 JSB-09.1.007 JSB-VT.1.086 JSB-RO.3.007 JSB-GZ.1.013

Quantity 1 1 1 1 1 4 4 1

- Give Machine Serial Number When Ordering Parts -

BOOM SPARE PARTS

ROTATION HYDRAULIC SYSTEM

- Give Machine Serial Number When Ordering Parts -

ROTATION HYDRAULIC SYSTEM SPARE PARTS LIST

Drawing Number 1 2 3 4 5 6 7 8 9 10 13
Pipe

Description

Part Number JSB-TU.0.062A JSB-TU.0.063A JSB-TU.0.064A JSB-TU.0.065A JSB-TU.0.066 JSB-TU.0.067 JSB-RA.1.303 JSB-RA.1.451 JSB-RA.1.107 JSB-VA.1.017 JSA-MS.0.004

Quantity 1 1 1 1 1 1 4 2 2 1 2

Pipe Pipe Pipe Pipe Pipe Pipe Fitting Pipe Fitting Pipe Fitting Valve Clamp

- Give Machine Serial Number When Ordering Parts -

BOOM SPARE PARTS

3
RD

EXTENSION CYLINDER

- Give Machine Serial Number When Ordering Parts -

3RD EXTENSION HYDRAULIC CYLINDER SPARE PARTS LIST

Drawing Number 1 4 5 6 7 8 9 10 11 12 13 14 15

Description

Part Number

Quantity

Liner O-ring Cylinder Head Seal Scraper Rod Guide Ring O-ring Piston Seal Nut Joint Kit Hydraulic Cylinder

JSB-09.2.016 JSB-OR.0.826 JSB-TS.0.009 JSB-GZ.4.003 JSB-09.2.017 JSB-AA.0.826 JSB-OR.0.115 JSB-PT.0.009 JSB-GZ.2.002 JSB-DA.2.008 JSB-GZ.9.007 JSB-09.2.503

1 1 1 1 1 1 1 1 1 1 1 1 1

- Give Machine Serial Number When Ordering Parts -

BOOM SPARE PARTS

BOOM & EXTENSIONS

- Give Machine Serial Number When Ordering Parts -

BOOM AND EXTENSIONS SPARE PARTS LIST

Drawing Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 20 21 22 23 24 25 26 27 28

Description Arm 1st Extension Body 2nd Extension Body 3rd Extension Body Washer Screw Pin Snap Ring Sliding Block Ring Nut Screw Washer Screw Plate Sliding Block Sliding Block Plate Hex Bolt unc x 5 Flat Washer unc Nyloc Nut Screw Pin Bushing Sliding Block

Part Number JSB-09.2.001 JSB-09.2.002 JSB-09.2.003 JSB-07.2.006 JSB-RO.2.004 JSB-VT.0.023 JSB-PE.1.013 JSB-AE.1.016 JSB-PA.1.007 JSB-05.2.026 JSB-VT.0.023 JSB-RO.2.005 JSB-VT.2.005 JSB-06.2.029 JSB-PA.1.005 JSB-PA.1.011 JSB-07.2.014

Quantity 1 1 1 1 2 2 1 1 2 12 12 12 6 3 4 2 2 1 1 1 1 1 1 2

JSB-VT.1.034 JSB-PE.3.008 JSB-BR.0.012 JSB-PA.1.004

- Give Machine Serial Number When Ordering Parts -

BOOM SPARE PARTS

BOOM COLUMN

- Give Machine Serial Number When Ordering Parts -

COLUMN SPARE PARTS LIST

Drawing Number 1 2 3 4

Description Column Pin Snap Ring Pin

Part Number JSB-09.1.004 JSB-PE.1.018 JSB-AE.1.016 JSB-PE.1.013

Quantity
1

1 4 1

- Give Machine Serial Number When Ordering Parts -

BOOM SPARE PARTS

BOOM ARM LIFTING CYLINDER

- Give Machine Serial Number When Ordering Parts -

BOOM ARM LIFTING CYLINDER SPARE PARTS LIST

Drawing Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 20 21

Description Cylinder Rod Bushing O-ring Piston Seal Stop Nut Dust Control Ring Seal Header Bull Ring O-ring Valve Screw Grease Nipple Joint Kit Cylinder Assembly

Part Number JSB-09.2.009 JSB-09.2.010 JSB-BR.0.012 JSB-OR.0.219 JSB-PT.0.013 JSB-GZ.2.006 JSB-DA.2.025 JSB-GZ.4.005 JSB-GZ.1.005 JSB-TS.0.010 JSB-AA.0.338 JSB-OR.0.338 JSB-VA.1.001 JSB-VT.0.015 JSB-IG.0.004 JSB-GZ.9.014 JSB-09.2.501

Quantity 1 1 1 4 1 1 1 1 1 1 1 1 1 4 2 1 1

- Give Machine Serial Number When Ordering Parts -

BOOM SPARE PARTS

EXTENSIONS CYLINDER

- Give Machine Serial Number When Ordering Parts -

EXTENSION CYLINDERS 1 & 2 SPARE PARTS LIST

Drawing Number 1 2 3 4 5 6 7 8 9 10 11 12 13

Description Cylinder Rod Terminal Seal O-ring O-ring Bull Ring Seal Dust Control Ring Header Sealing Washer Joint Kit Cylinder Assembly

Part Number JSB-09.2.011 JSB-09.2.012 JSB-09.2.014 JSB-GZ.2.002 JSB-OR.0.809 JSB-OR.0.826 JSB-AA.0.826 JSB-GZ.1.011 JSB-GZ.4.012 JSB-TS.0.013 JSB-R0.7.024 JSB-GZ.9.015 JSB-09.2.502

Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1

- Give Machine Serial Number When Ordering Parts -

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL
8.3

SHOTCRETE BOOM inc:- BOOM COVERS

SPARE PARTS MANUAL

MIDJET MK4

JSB-040-NL-A

SPARE PARTS LIST

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PART NUMBER JSB-040-3L JSFA-M10 NYLOC NUT JSFA-M10 FLAT WASHER GS-0048 GS-0047 JSFA-M10 X 25 HEX HD BOLT GS-0093A MJ-6400-164 MJ-6400-162A MJ-6400-161A MJ-6400-160A MJ-6400-178-1 MJ-6400-177-1 MJ-6400-177-2 MJ-6400-177-3 MJ-6400-176-2 MJ-6400-176-1 JSFA-M20 X 140 HEX HD BOLT JSG-BEVCHG6 AOS-0011 MX-0400-010A JSG-ARCDS14 MJ-6400-178-2 MJ-6400-178-3 JSFA-M20 X 130 HEX HD BOLT JSFA-M20 NYLOC NUT JSB-09.2.514 JSFA-M16 X 60 HEX HD BOLT JSFA-M16 FLAT WASHER JSFA-M16 NYLOC NUT

NON LANCING BOOM ASSEMBLY

DESCRIPTION BOOM M10 NYLOC NUT M10 FLAT WASHER BUILKHEAD PLATE 8 HOLES BUILKHEAD PLATE ANGLE BRKT M10 X 25 HEX HD BOLT BULKHEAD PLATE AIR BOOM COVER 4 WELDMENT BOOM COVER 3 WELDMENT BOOM COVER 2 WELDMENT BOOM COVER 1 WELDMENT MOUNT BRKT BOOM COVER MOUNT BRKT BOOM COVER MOUNT BRKT BOOM COVER MOUNT BRKT BOOM COVER BOOM COVER BRKT BOOM COVER BRKT M20 X 140 HEX HD BOLT BOOM CHAIN 3 H/DUTY SNAP COUPLING HOSE HANGER 040 SHOTCRETE BOOM BOOM CHACKLES MOUNT BRKT BOOM COVER MOUNT BRKT BOOM COVER M20 X 130 HEX HD BOLT M20 NYLOC NUT MANUAL EXTENSION 040 BOOM M16 X 60 HEX HD BOLT M16 FLAT WASHER M16 NYLOC NUT

QTY 1 12 6 1 2 8 1 1 1 1 1 1 1 1 3 1 1 1 6 3 3 6 1 1 2 2 1 16 16 16

NOTES See Section

- Give Machine Serial Number When Ordering Parts -

3 R E V #D A T E -

2 1 R E V IS IO N H IS T O R Y D E S C R IP T IO B Y A P P R O V E D N 8 D

C
14 13 15

V IE W A-A
23 26 B
22 19 18

16

17

26 3 6 24

27
20

28 29

25

21

30

25 A NOTES: BREAK ALL SH ARP CO R NERS D O N O T S C A L E - IF IN D O U B T A S K . 6 5

IT E M
4

J S B - 0N4 L A-0

1 R E Q 'D
NT 1 3 / 0 4 / 2 0N T S T Q 07

J S B -0 4 0 -N L -A 1

- Give Machine Serial Number When Ordering Parts -

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008 OPERATION & MAINTENANCE MANUAL
8.4

MODULE ASSEMBLY
- Give Machine Serial Number When Ordering Parts -

SPARE PARTS MANUAL

MIDJET MK4

SPARE PARTS LIST

PM-6400-002-D STINGER 6000 MODULE SOFT SEAL 24V NO VENT VALVE

DESCRIPTION QTY NOTES

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PART NUMBER

PM-6300-021 PM-6400-004 PM-6400-010 JSFA-1/2UNF X 3 S/H C.SCREW PM-6300-035 GS-0074 JSFA-M20 NYLOC NUT PM-6300-015 JSFA-M20 HEX NUT PM-6300-034 PM-6400-009 PM-6400-008 JSSE BS-218 PM-6300-018-A JSSE7262510 PM-6400-006 JSSE-BS-240 PM-6300-033 JSA-ICB30-H-24-A PM-6400-005A JSG-0201-4609 PM-6300-016 PM-6400-003 PM-6400-007 PM-6300-032 JSA-J-IMPV-S JSG-0319-1408 JSSE-BS-038 PM-6300-028 JSSE-0617220 PM-6300-023 JSSE-6955200 PM-6300-030 PM-6300-022 JSFA-1/2UNF HEX NUT PM-6300-036 PM-6300-027 JSSE-BS-433-90 PM-6300-019 PM-6300-017

6CONCRETE ADAPTOR 6 X 4 CONCRETE CYLINDER CONCRETE CYLINDER TIE ROD 1/2UNF X 3 S/H CAPSCREW WATER BOX LID WATER BOX BULK HEAD M20 NYLOC NUT WATER BOX WELDMENT M20 HEX NUT SLAVE GLAND HOUSING SLAVE HYD CYL.TIE ROD SLAVE PISTON ROD O RING HYDRAULIC PISTON 3 SOFT PISTON SEAL 3 TYPE 714 SLAVE HYDRAULIC CYLINDER O RING HYD. CYL. HYDRAULIC END CAP H-24 ICB30 NO VENT VALVE S64 HYD. CYLINDER 3/16 X 2 SELOK PIN IMPULSE COLLAR STING 6000 MAST. PISTON ROD MASTER HYD. CYL TIE ROD MASTER GLAND HOUSING WATER BOX IMPULSE VALVE 1 BSP HEX PLUG O RING 2 GLAND 2 BRONZE BUSH 2 VEE PACK GLAND HOUSING 2 ROD WIPER GLAND RETAINER WATER BOX ADAPTOR 1/2UNF HEX NUT COUPLING 6 CONCRETE PISTON 6 PISTON ORING 6 PISTON CUP 6 PISTON PLATE

2 2 6 4 1 1 8 1 14 1 4 1 2 2 2 1 4 1 1 1 2 1 1 4 1 1 1 2 2 2 2 2 2 2 4 2 2 2 2 2

See Section

See Section

- Give Machine Serial Number When Ordering Parts -

41

JSFA-3/8 X 1.75 UNF HEX HD BOLT

3/8 X 1.75 UNF HEX HD BOLT

P U M P M O D U L E P M -I T 4 0 0 1 6EM 0 0 2 -D
NT 1 0 / 0 4 / 2 0 0 7T S T Q N

1 R E Q 'D

P M -6 4 0 0 -0 0 2 -D

- Give Machine Serial Number When Ordering Parts -

SPARE PARTS LIST

JSA-ICB30-H-24-A H-24-A ICB30 NO VENT VALVE

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NUMBER JSA-ICB30 VALVE BODY JSA-ICB30 END CAP JSA-4D01315101010B1G0Q JSFA-M6 X 35 S/H CAPSCREW JSE-121-00801-8 JSA-J-IMPV-CH JSA- SPRING JSA-J-IMPV-H-PLUG JSA-IC-AVC-KIT COMPLETE JSFA-R4V06L00310A1 JSFA-M10 X 40 S/H CAPSCREW JSA-R4U06L00311A1 JSFA-3/8 BSPT HEX SOCKET SCREW

DESCRIPTION ICB30 VALVE BODY END CAP IMPULSE VALVE ASSEMBLY FORWARD/REVERSE SOLENOID VALVE FORWARD/REVERSE VALVE MNT BOLT 24VDC SOLENOID COIL REAR IMPULSE VALVE ASSEMBLY IMPULSE VALVE SPRING REAR IMPULSE VALVE PLUG CHECK VALVE ASSEMBLY RELIEF VALVE UNLOADER VALVE MNT BOLT UNLOADER VALVE 3/8 BSPT HEX SOCKET SCREW

QTY 1 1 2 8 3 1 1 1 1 1 8 1 1

NOTES

JSSE-ICB30

ICB30 SEAL KIT COMPLETE

* Note: Item 13 is valid when Oil Cooler appear in Hydraulic System.

- Give Machine Serial Number When Ordering Parts -

4 REW # -

2 REVISION HISTORY DATE DESCRIPTION -

1 BY APPROVED -

B VIEW A-A COOLER PLUG

13

ITEM

JSA-ICB30-H-24

1REQ'D
-A

NOTES: BREAK ALL SHARP CONNERS DO NOT SCALE - IF IN DOUBT ASK. 6 5 4

ICB30 COMPLETE
NT 23/02/2007 NTS TQ

JSA-ICB30-H-24-A 1

- Give Machine Serial Number When Ordering Parts -

SPARE PARTS LIST

JSA-J-IMPV-S WATERBOX IMPPULSE VALVE

DESCRIPTION ORING BS-115 HEAD IMPULSE VALVE IMPULSE VALVE SPRING HEAD IMPULSE VALVE CAP 5/16 UNF X 2,5 LG SCREW CAP QTY 1 1 1 1 2 NOTES

ITEM NUMBER 1 2 3 4 5

PART NUMBER JSSE-BS-115 JSA-J-IMPV-H JSA-SPRING JSA-J-IMPV-S-CAP JSFA-5/16 UNF X 2,5 LG SCREW CAP

3 REV# DATE -

2 REVISION HISTORY DESCRIPTION -

1 BY APPROVED D

A NOTES: BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK. 6 5

ITEM

JSA-J-IMPV-S

1REQ'D ICB30 COMPLETE

NT 24/03/2007 NTS TQ

JSA-J-IMPV-S 1 -

- Give Machine Serial Number When Ordering Parts -

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008 OPERATION & MAINTENANCE MANUAL 8.5 HOPPER ASSEMBLY

- Give Machine Serial Number When Ordering Parts -

SPARE PARTS LIST

SH-6000-003-D HOPPER FOR SHOTCRETE MACHINES WITH VIBRATOR (TYPE ROUND DOOR)
DESCRIPTION QTY NOTES

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NUMBER

SH-600-047E SH-6000-048 SH-6000-050 SH-6000-091 SH-6000-051 GS-0034 SH-6000-014C JSFA-M6 X 60MM LG CAP SCREW GS-0051 JSA-3KHG -1125L JSFA-M6 NYLOC NUT JSFA-5/16 UNF X LG SCREW BOLT SH-6000-046 SH-6000-039 SH-6000-040 JSFA-1/2 UNF X 2 HEX HD BOLT SH-6000-043 JSFA-3/4 UNC NYLOC NUT SH-6000-070 SH-6000-065 JSFA-1 UNF NYLOC NUT SH-6000-044

HOPPER GRATE WELDMENT INNER FLANGE GRATE HINGE ASSY DAMPER GRATE HINGE ASSY FLANGE GRATE HINGE WELDMENT HINGE BAR WELDMENT HOPPER GRATE STOPPER HOPPER FOR SHOTCRETE MACHINES WELDMENT M6 X 60MM LG CAP SCREW INTERLOCK HANDLE 3 WAY MULTIWAY BALL VALVE M6 NYLOC NUT 5/16 UNF X LG SCREW BOLT HARDENED SLEEVE RUBBER SEAL FLANGED BEARING 1/2 UNF X 2 HEX HD BOLT THUST WASHER- PLAIN 3/4 UNC NYLOC NUT BELL CRANK ASSEMBLY SWINGER RAM PINS 1 UNF NYLOC NUT THRUST WASHER

1 2 2 2 1 1 1 4 1 1 4 1 1 1 1 4 1 2 1 2 1 1 See Section

- Give Machine Serial Number When Ordering Parts -

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

SH-6000-004 SH-6000-066 JSG-0427-0409 JSSE-ORING 210X190X10MM SH-6000-147 JSFA-M20 X 50 HEX HD BOLT JFSA-3/4 UNF NYLOC NUT SH-6000-068 SH-6000-036 JFSA-3/4 UNF X 3 HEX HD BOLT SH-6000-035 SH-6000-034 SH-6000-030 JFSA-3/8 UNF X 1 HEX HD BOLT SH-6000-033 JSFA-3/8 UNF HEX HD NUT SH-6000-037 SH-6000-038 JSSEBS-262 JSFA-1/2 UNF X 2 HEX HD BOLT SH-6000-042 JSFA-1/2 UNF HEX NUT

SWINGER RAM ASSEMBLY HARDENED BUSH S/R 1/8 GREASE NIPPLE ORING 210X190X10MM HOPPER DOOR WELDMENT M20 X 50 HEX HD BOLT 3/4 UNF NYLOC NUT ANTI CHIP RING WEAR PLATE 3/4 UNF X 3 HEX HD BOLT WEAR RING WEARING LOCATOR SWINGER TUBE COMPLETE 3/8 UNF X 1 HEX HD BOLT CHROME OUTLET CASTING 3/8 UNF HEX HD NUT OUTLET SEAL HOUSING OUTLET SEAL O RING 1/2 UNF X 2 HEX HD BOLT CAST OUTLET UNF HEX NUT

1 1 3 1 1 1 2 2 1 2 1 1 1 6 1 6 1 1 1 4 1 4

See Section

See Section

- Give Machine Serial Number When Ordering Parts -

R E V #D A T E -

D E S C R IP T I O N B Y A P P 'D - -

44 43 42 41 40 39 38 37 36 35 34 33 1 32 31
30
NT 2 6 / 0 3 /2 0 N 7T S T Q 0

19 20 21 23

24

22

I T E M 0 -D 1 R E Q 'D 0 3
NOTES: BREAK ALL SHAR P CO RN ERS D O N O T S C A L E - IF IN D O U B T A S K

S H -6 0 0 0 -0 0 3 -D

- Give Machine Serial Number When Ordering Parts -

SPARE PARTS LIST

ITEM NUMBER 1 2 3 4 5 PART NUMBER

SH-6000-070 BELL CRANK ASSEMBLY

DESCRIPTION QTY NOTES

SH-6000-045 JSG-0157-8803 SH-6000-066 JSFA-3/4 UNF HEX NUT JSFA-3/4 UNF X 5 HEX HD BOLT

BELL CRANK 45DEG BSP GREASE NIPPLE HARDENED BUSH 3/4 UNF HEX NUT 3/4 UNF X 5 HEX HD BOLT

1 1 1 1 1

BELL CRANK ASSEMBLY

REV # DATE DESCRIPTION BY

APP'D -

ITEM
NOTES: BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK

1 070

1REQ'D

NT

23/04/2007

NTS

TQ

SH-6000-070

- Give Machine Serial Number When Ordering Parts -

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008 OPERATION & MAINTENANCE MANUAL 8.6 SWING RAM ASSEMBLY

SPARE PARTS LIST

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER

SH-6000-004 3 SWINGER RAM ASSEMBLY

DESCRIPTION QTY NOTES

SH-6000-058 JSSE-BS-235 SH-6000-062 SH-6000-057 JSSE-2224210 SH-6000-060 SH-6000-061 JSSE-0820120 JSFA-1/2 UNF HEX HD NUT SH-6000-063 JSSE-6955120 JSFA-5/16 UNF X HEX HD BOLT SH-6000-059 SH-6000-071 SH-6000-064

CLEVIS END CAP ORING BS-235 SWINGER RAM TIE ROD SWINGER RAM CYL. BARREL 3 DELTA SEAL PISTON SWINGER RAM GLAND END CAP 1 VEE PACK 1/2 UNF HEX HD NUT SEAL HOUSING 1 WIPER SEAL 5/16 UNF X HEX HD BOLT SWINGER RAM SHAFT 1 14 UNF LOCK NUT CLEVIS

1 2 4 1 1 1 1 1 4 1 1 1 1 1 1

REV # DATE -

DESCRIPTION -

BY -

APP'D -

ITEM
NOTES: BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK

1REQ'D

- Give Machine Serial Number When Ordering Parts NT

11/04/2007

NTS

TQ

SH-6000-004

- Give Machine Serial Number When Ordering Parts -

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL

8.7 SWING TUBE ASSEMBLY

SH-6000-030 SPARE PARTS LIST
ITEM NUMBER 1 2 3 4 5 6 7 8 PART NUMBER SH-6000-030 JSS-0566-7215 JSFA-M816SHCS SH-6000-046 SH-6000-034A SH-6000-027 SH-6000-028 SH-6000-005

SWINGER TUBE COMPLETE

DESCRIPTION 50mm x 10mm FLAT BAR M8 x 16 S/H CAPSCREW HARDEN SLEEVE WEAR RING LOCATOR 6" DROP ARM SWING TUBE SQUARE SHAFT 6" SWINGTUBE QUANTITY 500mm 1 1 1 1 1 1

- Give Machine Serial Number When Ordering Parts -

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008 OPERATION & MAINTENANCE MANUAL
8.8

ORBITAL HEAD ASSEMBLY

SPARE PARTS LIST

OH-6300-002-N 2 2006 C/W H.SCALE NO TILT

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NUMBER OH-6300-002 JSFA-M12 X 45 HEX HD BOLT JSFA-M12 NYLOC NUT AOC-0051 AOS-0012 OH-6300-040C OH-6300-028K OH-6300-019-A JSFA-M12 X 55 HEX HD BOLT JSA-69617 JSA-69621 OH-6300-045 JSFA-M10 NYLOC NUT JSFA-M10 FLAT WASHER GS-0093A JSFA-M10X25 HEX HD BOLT GS-0048 JSB-09.2.514 JSFA-X5 UNF HEX HD BOLT JSFA- UNF NYLOC NUT

DESCRIPTION OSCILLATING ASSEMBLY M12 X 45 HEX HD BOLT M12 NYLOC NUT 4 GASKET 4 H/DUTY SNAP COUPLING 2 NOZZLE ASSY 2006 NOZZLE MOUNTING ASSEMBLY ACTUATOR MOUNTING RA80 M12 X 55 HEX HD BOLT ROTARY ACTUATOR RA80/180 ROTARY ACTUATOR 80/360 RA80/360 MOUNTING HEAD M10 NYLOC NUT M10 FLAT WASHER BULK HEAD PLATE AIR M10 X 25 HEX HD BOLT BULKHEAD PLATES 8 HOLES MANUAL EXTENSION 040 BOOM X 5 UNF HEX HD BOLT UNF NYLOC NUT

QTY 1 4 14 1 1 1 1 1 12 1 1 1 4 4 1 4 1 1 2 2

NOTES See Section

See Section See Section

See Section See Section

REV # DATE -

DESCRIPTION -

BY -

APP'D -

ITEM
NOTES: BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK

1 002-N

1REQ'D

NT

15/03/2007 NTS

TQ

OH-6300-002-N

SPARE PARTS LIST

OH-6300-002 OSILLATING ASSEMBLY

DESCRIPTION INNER FRAME RA80 M12 X 45 HEX HD BOLT CAM BLOCK WELDMENT M8 X 16 HEX HD BOLT MOTOR ORBITAL 25.4MM SHAFT M12 NYLOC NUT M8 SOCKET SET SCREW M8 X 30 HEX HD BOLT UNIVERSAL JOINT M8 NYLOC NUT M10 X 30 HEX HD BOLT BEARING PLATE QTY 1 2 1 1 1 2 1 8 1 8 8 1 NOTES

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12

PART NUMBER OH-6300-006A JSFA-M12x45 HEX HD BOLT OH-6300-012 JSFA-M8x16 HEX HD BOLT JSA-67140 JSFA-M12 NYLOC NUT JSFA- M8 SOCKET SET SCREW JSFA-M8x30 HEX HD BOLT JSG-UNI-JOINT JSFA-M8 NYLOC NUT JSFA-M10x30 HEX HD BOLT OH-6300-014

13 14 15 16
6

JSBP-D1300-0620APP JSPP-2206ETN9 OH-6300-013 OH-6300-032

5 4 REV#

ROBOT HEAD BEARING CIRCLIP ROBOT HEAD BEARING BEARING HOUSING CUSHION PLATE
DATE SEAL RETAINER 3 R EVISIO HISTO N RY DESC RIPTIO N 9 2

1 1 1 1
1

17 18
D

OH-6300-033 OH-6300-010
7

1 1

BY -

APPRO VED -

OUTER FRAME 8

OSCILLATING ASSEMBLY
C C

ITEM

1REQ 'D

N TES : O BREAK ALL SH ARP CO NERS R D NO SCALE - IF IN DO BT ASK O T U

N T

12/03/2007

NTS

TQ

OH -6300-002

SPARE PARTS LIST

ITEM NUMBER 1 2 3 4 PART NUMBER OH-6300-025 JSG-SHC-130 OH-6300-026E OH-6300-027F

OH-6300-040C NEW 2 2006 NOZZLE ASSY

REV # DATE DESCRIPTION BY APP'D -

DESCRIPTION 2.5 JACON NOZZLE TIP (RED) 112MM-130MM SUPA CLAMP 2.5 NOZZLE BODY 2006 2.5 NOZZLE INSERT 2006

QTY 1 1 1 1

NOTES

ITEM
NOTES: BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK

1 040C

1REQ'D

NT

19/02/2007

NTS

TQ

OH-6300-040C

SPARE PARTS LIST

ITEM NUMBER 1 2 3 3 3 4 5 GS-0060 GS-0189/1 GS-0189/2 GS-0189/2 OH-6300-063 JSFA-M10 HEX HD NUT PART NUMBER OH-6300-028K-1

OH-6300-028K NOZZLE MOUNT ASSY WITH TILT

DESCRIPTION NOZZLE MOUNT WELDMENT SPRAY NOZZLE ASSY 50MM DEPT GAUGE 75MM DEPT GAUGE 100MM DEPT GAUGE T AIR HOSE SUPPORT M10 HEX HD NUT QTY 1 1 1 1 1 1 2 NOTES

6 7 7 7
6

JSFA-M10 X 35 HEX HD BOLT JSF-1/4MEG0004 JSF-1/4MEG0006 JSF-1/4MEG0008

M10 X 35 HEX HD BOLT HYDROSCALER NOZZLE TIP 0004 HYDROSCALER NOZZLE TIP 0006 HYDROSCALER NOZZLE TIP 0008

2 1 1 1

3 REV # DATE -

2 REVISION HISTORY DESCRIPTION BY -

1 APPROVED D

ITEM
A NOTES: BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK. 6 5

1 028K

1REQ'D
A

NT

15/03/2007

NTS

TQ

OH-6300-028K 1

JSA-69617

SPARE PARTS LIST

ITEM NUMBER PART NUMBER JSSE-RA80 Seal Kit

ROTARY ACTUATOR RA80/180

DESCRIPTION ROTARY ACTUATOR RA80/180 QTY 1 NOTES

Note: If the repair needed is any part other than the seals you will need to replace the whole unit.

E PARTS LIST

JSA-69621 ROTARY ACTUATOR RA80/360

DESCRIPTION SEAL KIT (RA80/180 AND RA80/360) QTY NOTES

ITEM NUMBER

PART NUMBER

JSSE-RA80 Seal Kit

Note: If the repair needed is any part other than the seals you will need to replace the whole unit.

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008 OPERATION & MAINTENANCE MANUAL 8.9 NOZZLE ASSEMBLY

SPARE PARTS LIST

ITEM NUMBER 1 2 3 4 PART NUMBER OH-6300-025 JSG-SHC-130 OH-6300-026E OH-6300-027F

OH-6300-040C NEW 2 2006 NOZZLE ASSY

DESCRIPTION 2.5 JACON NOZZLE TIP (RED) 112MM-130MM SUPA CLAMP 2.5 NOZZLE BODY 2006 2.5 NOZZLE INSERT 2006
REV # DATE -

QTY 1 1 1 1
DESCRIPTION -

NOTES

BY -

APP'D -

ITEM
NOTES: BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK

1 040C

1REQ'D

NT

19/02/2007

NTS

TQ

OH-6300-040C

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL

8.10

GFT7 WHEEL DRIVE GEARBOX

DRAWING NUMBER 1 2 3 4 5 6 7 8 10 11 12

DESCRIPTION Planet Gear Planet Gear Sun Gear Shaft Nut Planet Bolt Supporting Ring Planet Carrier Cover Cylindrical Roller Bearing Cylindrical Roller Bearing Tapered Roller Bearing

PART NUMBER JSDL-16937507 JSDL-16937658 JSDL-16937506 JSDL-16937508 JSDL-16930942 JSDL-16937729 JSDL-16937510 JSDL-16937511 JSDL-16411721 JSDL-16411726 JSDL-16413714

QTY 4 3 1 1 3 1 1 1 3 4 2

14 15 16

Snap Ring Snap Ring Snap Ring

JSDL-16452021 JSDL-16452026 JSDL-16452031

3 4 1

DRAWING NUMBER 17 19 20 21 22 23 24 25 30 33 34 43 44 49

DESCRIPTION Support Disk O-Ring Face Seal Screw Plug Seal Ring Hex Hd Bolt Ball Expander Ring Gear O-Ring Snap Ring Sun Gear Shaft Input Shaft Thrust Washer

PART NUMBER JSDL-16452454 JSDL-16463267 JSDL-16463529 JSDL-16444172 JSDL-16462052 JSDL-16442180 JSDL-16410146 JSDL-16426022 JSDL-16937659 JSDL-16463358 JSDL-16452405 JSDL-16937660 JSDL-16937515 JSDL-16462517

QTY 3 1 1 3 3 3 2 2 1 1 1 1 1 1

DRAWING NUMBER 51 52 53 54 55 56 59 60

DESCRIPTION Cover IR Hex Hd Bolt O-Ring Pressure Spring Shift Rod Rotor Disk Spindle

PART NUMBER JSDL-16937516 JSDL-16462538 JSDL-16441107 JSDL-16463056 JSDL-16423022 JSDL-16937517 JSDL-16462038 JSDL-16937645

QTY 1 1 2 1 1 1 1 1

61 62 64 65 66 67

Piston Coupler Disk Disk Snap Ring Snap Ring

JSDL-16937647 JSDL-16937643 JSDL-16938823 JSDL-16937646 JSDL-16452212 JSDL-16452296

1 1 1 1 1 1

DRAWING NUMBER 71 72 73 74 75 76 77 78 81

DESCRIPTION Plug Inner Disk Outer Disk Pressure Spring Supporting Ring Piston Seal Supporting ring Piston Seal Ball Bearing

PART NUMBER JSDL-16469097 JSDL-16103147 JSDL-16103022 JSDL-16423112 JSDL-16461468 JSDL-16461506 JSDL-16461469 JSDL-16461506 JSDL-16410270

QTY 1 6 7 10 2 1 2 1 1

Price Aus $ $

82 83 84 85 88 99 119 137

Snap Ring Snap Ring Seal Ring O-Ring Wheel Stud Plug O-Ring Seal Ring

JSDL-16452031 JSDL-16452246 JSDL-16937590 JSDL-16463195 JSDL-16447103 JSDL-16469042 JSDL-16463255 JSDL-16937648

1 2 1 1 9 1 1 1

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL 8.11 CHEMICAL TANK & OIL TANK

SPARE PARTS LIST

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER

MJ-6400-141 MIDJET CHEMICAL TANK

DESCRIPTION QTY 1 2 1 8 8 1 2 2 2 2 2 1 NOTES

MJ-6400-140 JSSE-BS-443-90 MJ-6400-138 JSFA-M8 FLAT WASHER JSFA-M8 X 20MM HEX HD BOLT MJ-6400-136 AOS-0011 AOC-0119SS MJ-6400-139 JSBP-6205 JSFA-M20 HEX HD NUT JSFA-M16 X 90MM HEX HD BOLT

CHEMICAL TANK WELDMENT 8 ORING BS-443-90 REMOVABLE LID ASSEMBLY M8 FLAT WASHER M8 X 20MM HEX HD BOLT REMOVABLE LID 3 H/DUTY SNAP COUPLING 3 S/S CHEMICAL TANK CAP BEARING SHAFT BOLT BEARING 6205 M20 HEX HD NUT M16 X 90MM HEX HD BOLT

3 REV DATE -

REVISION HISTORY DESCRIPTION

1 BY APP'D D

ITEM

1 141

1 REQ'D

A NOTES: BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK 6 5 4 3

MIDJET MJ-6400
NT 11/04/2007 NTS TQ

MJ-6400-141 1

SPARE PARTS LIST

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NUMBER JSSE-BS-238 MJ-6400-300 JSFA-M16 FLAT WASHER JSFA-M16 X 45 HEX HD BOLT JSF-0889-5110 JSFA-3/8 UNF X 1 HEX HEAD BOLT JSFA-3/8 UNF SPRING WASHER JSFA-3/8 UNF FLAT WASHER JSG-SHC-091 MJ-6400-301 JSSE-BS-234 JSD-AUS-25A-A/1 MJ-6400-115 JSSE-BS-450 JSA-9T-0818 GS-0098 JSFA-5/16 FLAT WASHER JSFA-5/16UNF X 7/8 HEX HD BOLT MX-5000-057/1 JSA-3D-6678

MJ-6400-116 MIDJET OIL TANK ASSEMBLY

DESCRIPTION O-RING BS238-90 CONNECTIVE BEND PUMP SECTION M16 FLAT WASHER M16 X 45MM LG HEX HD BOLT 3 SUCTION HOSE @914MM 3/8 UNF X 1 LG HEX HD BOLT 3/8 UNF SPRING WASHER 3/8 UNF FLAT WASHER 86-91 MM SUPA CLAMP CONNECTIVE BEND OIL TANK 3 SUCTION PIPE O-RING HALF COUPLING OIL TANK WELDMENT LARGE OIL TANK LID O-RING CAT FILLER BREATHER HYDRAULIC TANK LID 5/16 FLAT WASHER 5/16UNF X 7/8 LG HEX HEAD BOLT CAT OIL TANK FILLER WASHER CAT FILLER TRAINER QTY 1 1 4 4 0.5 3 3 3 2 1 1 1 1 1 1 1 14 14 1 1 See Section See Section NOTES

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

JSBP-N1300-0350APP JSA-4J-3815 JSA-4J-3754 JSD-7 X 7700 JSA-FSA 127 1.1/T12 JSD-9X-2207 JSD-9P-7121 JSA-SNA-254B-S-0-12 JSFA-M10 X 30 HEX HEAD NUT JSFA-M10 SPRING WASHER JSFA-M10 FLAT WASHER JSFS-B798879B JSSE-BS-443-90 JSF-A-16 GS-0094

FUEL CAP STRAINER CIRCLIP CAT FILLER GASKET CAT FILLER CAP CATERPILLAR FUEL CAP 127MM LEVEL GAUGE CATERPILLAR FUEL CAP ADAPT KIT CATERPILLAR FUEL CAP STRAINER 254MM DIESEL LEVEL GAUGE M10 X 30MM LG HEX HEAD BOLT M10 SPRING WASHER M10 FLAT WASHER RERURN LINE FILTER (F/TEF952) 8 PISTON O-RING 1 BSPT PLUG SMALL LID BOTTOM OIL TANK

2 1 1 1 1 1 1 1 4 4 4 1 1 1 1

REV # -

DATE -

DESCRIPTION -

BY -

APP'D -

ITEM

1 1REQ'D 116

OIL TANK ASSEMBLY MIDJET MJ-6400

NT 12/07/2007 NTS HK

NOTES: BREAK ALL SHARP CONNERS DO NOT SCALE - IF IN DOUBT ASK.

MJ-6400-116

SPARE PARTS LIST

MJ-6400-300 CONNECTIVE BEND PUMP SECTION

ITEM NUMBER

PART NUMBER

DESCRIPTION

QTY

NOTES

1 2

GS-0017 JSD-EXHAUST BEND

3 SEA PUMP FLANGE 3 MANDRILL BEND

1 2

SPARE PARTS LIST

MJ-6400-301 CONNECTIVE BEND OIL TANK

ITEM NUMBER

PART NUMBER

DESCRIPTION

QTY

NOTES

1 2

GS-0008 JSD-EXHAUST BEND

3 FLEXI FLANGE OUTER 3 MANDRILL BEND

1 2

350.0 138.0 12,0

REV

DATE

REVISION HISTORY DESCRIPTION

BY APP'D

155.0

20

45,00

295.0

3 HOLES 10,7 THRU ON 108PCD 148 165.0 130,0

200.0

200.0

ITEM
NOTES: BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK

1 301

1REQ'D MIDJET MJ-6400

NT 04/07/2007 NTS HK

MJ-6400-301

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL 8.12 CHEMICAL PUMP SPARE PARTS

ITEM NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NUMBER
JSP-SP15 JSA-MGP50C3A20 JSA-UCDC28M22 JSA-UCDC28S JSA-UCDC28B08K JSE-MFS15-D JSA-DV12-1.1/0-V JSG-0415-8000 GS-0106 JSFA-M8x20 Hex Hd Bolt JSFA-M8 Flat Washer JSFA-M8 Nyloc Nut JSFA-M12x40 Hex Hd Bolt JSFA-M12 Nyloc Nut JSFA-M6x25 Hex Hd Bolt JSFA-M12 Nyloc Nut

DESCRIPTION
CHEMICAL PUMP CHEMICAL PUMP MOTOR COUPLING (CHEMICAL PUMP) SPLINED SLEEVE COUPLING (MOTOR) ELECTROMAGNETIC FLOWMETER 1/2" NEEDLE VALVE - DV12V 22 mm. WORM CLAMPS COVER - CHEMICAL PUMP M8x20 HEX HEAD BOLT M8 Flat Washer M8 Nyloc Nut M12x40 HEX HEAD BOLT M12 Nyloc Nut M6x25 HEX HEAD BOLT M6 Nyloc Nut

QTY
1 1 1 1 1 1 1 2 1 8 8 4 2 2 4 4

66 9 77 3,4,5

10,11 88

10,11,12 22 13,14 15,16

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008 OPERATION & MAINTENANCE MANUAL 8.13 ENGINE ASSEMBLY

SPARE PART LIST

No
1 2 3 4 5 6 7 8 9 10 11 12

ITEM No
JSD-MJ-6400-001-J JSD-BF4M1013C-24V JSDL-92-P0408 JSP-B2035FO JSA-B2150I JSA-B2150C JSP-79517 JSG-0902-0104 JSFA-M12X25 HEX HD BOLT JSFA-M12 NYLOC NUT JSFA-1/2" UNF X 4" HEX HD BOLT JSFA-1/2" UNF NYLOC NUT JSG-0873-2406

ITEM NAME
MIDJET MK4 DRIVE ASSY 4 CYL DEUTZ ENGINE 24V DRIVE PLATE MK111 PUMP PISTON VARIABLE RA994 VARIABLE PISTON PUMP RA964 VARIABLE PISTON PUMP RA964 PUMP GEAR FIXED RA964 ENGINE MOUNT M12x25 HEX HEAD BOLT M12 NYLOC NUT 1/2" UNF X 4" HEX HD BOLT 1/2" UNF NYLOC NUT HOPPER GRATE RUBBER STOPPER

QT Y

1 1 1 1 1 5 10 10 5 5 1

6 7 8, 9 8

10, 11

5 2

12

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL 8.14 SUCTION PIPE ASSEMBLY

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11

PART NUMBER
JSD-3" Mandrill JSSE-BS234 MJ-6400-120 GS-0017 JSG-SHC-091 JSFA-M16x35 Hex Head Bold JSFA-M16 Spring Washer JSFA- 3/8"x1" UNF Hex Head Bold JSFA-M10 Flat Washer JSFA-M10 Spring Washer

DESCRIPTION
3" Exhaust Bend 3" Suction Pipe O'ring Midjet Suction Welded Flange 3 Pump Flange Rubber Joiner 86 91 mm. Supa Clamp JSFA-M16x35 Hex Head Bold JSFA-M16 Spring Washer JSFA- 3/8"x1" UNF Hex Head Bold JSFA-M10 Flat Washer SFA-M10 Spring Washer

QTY
1 2 1 1 1 2 4 4 3 3 3

7, 8

2, 3

2, 4 9,10,11

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008 OPERATION & MAINTENANCE MANUAL 8.15 ICB30 COMPLETE

SPARE PARTS LIST

ITEM NUMBER 1 2 3 4 5 6 7 8 9 D 10 11 12 13
6

JSA-ICB30-H-24-A H-24-A ICB30 NO VENT VALVE

DESCRIPTION ICB30 VALVE BODY END CAP IMPULSE VALVE ASSEMBLY FORWARD/REVERSE SOLENOID VALVE FORWARD/REVERSE VALVE MNT BOLT 24VDC SOLENOID COIL
4

PART NUMBER JSA-ICB30 VALVE BODY JSA-ICB30 END CAP JSA-4D01315101010B1G0Q JSFA-M6 X 35 S/H CAPSCREW JSE-121-00801-8 JSA-J-IMPV-CH JSA- SPRING JSA-J-IMPV-H-PLUG JSA-IC-AVC-KIT COMPLETE JSFA-R4V06L00310A1 JSFA-M10 X 40 S/H CAPSCREW JSA-R4U06L00311A1 JSFA-3/8 BSPT HEX SOCKET SCREW JSSE-ICB30
5

QTY 1 1 2 8 3 1 1 1 1 1 8 1 1 1
B Y -

NOTES

REAR IMPULSE # VALVE R W E

-

IMPULSE VALVE SPRING

2 R V IO H TO Y E IS N IS R ASSEMBLYESCRIPTION D TE A D -

1 A P O E P R V D -

REAR IMPULSE VALVE PLUG CHECK VALVE ASSEMBLY RELIEF VALVE UNLOADER VALVE MNT BOLT UNLOADER VALVE 3/8 BSPT HEX SOCKET SCREW ICB30 SEAL KIT COMPLETE

* Note: Item 13 is valid when Oil Cooler appear in Hydraulic System.

C

B V WA IE -A C O RP G O LE LU

13

ITEM

JS -IC 30-H A B -24

1R Q E 'D
-A

N TE : O S B E KA S A PC N E S R A LL H R O N R D N T S A - IF IN D U T A . O O C LE O B SK

IC B30 C M LETE O P
N T 23/02/2007 NS T TQ

JS -IC 30-H A B -24-A

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL 8.16 SUNDRY PARTS LIST

MJ-6400-Items N/Slew-A SPARE PARTS LIST

ITEM NUMBER 1 1 PART NUMBER MJ-6400-Items N/Slew-A JSDP-MIDJET SEAT & BACK JSO-RM-400 JSO-HYD-68 JSO-LS90 JSFS-P532966 JSC-UA329@4mtr JSC-B11 JSC-31800 JSC-31804 JSDP-T600N-505E/S JSDP-FU902SS JSDL-9.75x16.5 WHEEL JSDL-FOAM FILL JSDL-12x16.5 TYRE JSDP-2"LAP STAT MJ-6400-102 JSA-1-2TH6L70-10/M01 JSA-GFT7T2/6049 (43:1) JSA-A10FM45/52W-VWC60N000 JSA-A10FM45/52W-VWC60N007 JSA-SK19A1=0.5BAR JSA-SK25A2_=_2.0_Bar JSA-0531013702AB-4.0/330-B114 JSAABC07-130/12VOLT JSA-RTP16-20 JSA-2MDCV45/E/E-CC JSA-RAG-3.0"X18" JSA-13663 JSA-SNA-254B-S-0-12 JSA-KK8-3/EMDV8N-L-A6S-12DGK4 JSA-CP450-2L-B-8S-030-0-3.0 JSA-12407 JSA-8M4/15-12-24/1 JSA-M5x50 JSA-9M4 -12-12-3 (JSA-RB0015) Drivers Seat (Base&Back) ROADMASTER ENGINE OIL HYDRAULIC OIL T20000 GEAR OIL Filter Element (For G110206) THROTTLE CABLE ASSY THROTTLE HAND CONTROL CLEVIS CLAMP GAS STRUT MK111 41110 FLUSH LOCK MIDJET WHEEL MIDJET TYRE FOAM FILL MIDJET TYRE SEAT BELT TEST POINT PANEL Pilot Valve Planetary Drive Midjet Hyd.motor (wheel drive non flu Hyd. motor (wheel drive flushi Check valve (wheel drive loop 1" 2 BAR CHECK VALVE 4ltr Accumulator Oil Cooler COUPLING VALVE 45L.2 SPOOL Stabiliser Cylinder LEVEL GAUGE 254 mm. Diesel Level Gauge 12 VDC Park Brake Solenoid 1 20 300 20 1 1 1 1 2 4 2 4 4 4 2 1 2 4 2 2 2 1 1 1 8 2 4 1 1 1 DESCRIPTION QUANTITY

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Accumulator Safety dump valve 8 Station Manifold Side Entry Solenoid Valve 24V Rexroth C top 3 bolt kit 9 Bank Boom Control Manifold

1 1 4 4 1

34 35 36 37 38 39 40 41 42 43 44 45 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

JSA-DV12-1.1/0-V JSA-013702 JSFS-MDFBN/HC240OE10A1.0/B6 JSSE-BS-450 JSA-SPG063-14BP-RB JSBP-N1300-0350APP JSG-0308-0267 JSE-10-91078 JSG-0415-8903 JSD-P105533 JSD-7X-7700 JSD-9X-8600 JSD-9X-2207 JSD-9P-7121 JSA-4J-3816 JSA-4J-3815 JSA-8T-2275 JSA-4J-3754 JSA-3D-6678 JSA-9T-0818 MX-5000-057/1 JSFS-3836095 JSFS-FS-1242B JSE-HED80A12/50K14KW MX-6400-057-C JSFS-H000350

1/2" NEEDLE VALVE Tank Top Filter PRESSURE FILTER Large Oil Tank Lid O-Ring Pressure Gauge Fuel Cap Strainer Circlip 1/2" BALL VALVE BATTERY TIE DOWN BRACKET 105mm - 130mm Wormdrive Clamp 4" 90' RUBBER ELBOW Caterpillar Fuel Cap Caterpillar Fuel Cap O-Ring Caterpillar Fuel Cap Adapt Kit Caterpillar Fuel Cap Strainer CAT Filler Plate CAT Filler Gasket CAT Filler Ball CAT Filler Cap Cat Filler Strainer CAT Filler Breather Cat Oil Tank Filler Washer FILTER HEAD FUEL FILTER/SEPERATOR Pressure Switch Air Cleaner Assembly S75 AIR CLEANER STRAP

2 1 2 1 2 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2

MJ-6400-Items N/Slew-A SPARE PARTS LIST

4 1 3 6

5 7

9,10,11

15 5

14 13

22

18 16

17

19 20

2 21 44 45 61 62

23 24

25 27

26

33

31

32

30

34

35 56

38

51,52,53,54,55,57

28 36

40,47,48,49,50

60

58 43

39 59

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL 8.17 EXHAUST ASSEMBLY
SPARE PARTS LIST
MJ-6400-600

MIDJET EXHAUST ASSEMBLY

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMBER JSD-3MANDRILL JSD-3 RAINHAT JSD-49150A-3 JSD-3EXHCLAMP JSD-3EXH PIPE JSD-7DVC-3 MJ-6400-602 JSD-3BANDFLEX JSD-3FLEX PIPE JSFA-M8 X 30 HEX HEAD BOLT JSFA-M8 SPRING WASHER MJ-6400-601 JSFA-M10 NYLOC NUT JSFA-M10 FLAT WASHER JSFA-M10 X 30 HEX HEAD BOLT

DESCRIPTION 3 X 900 EXHAUST BENDS 3 RAINHAT 3 SPARK ARRESTOR 3 EXHAUST CLAMP U BOLT 3 EXHAUST PIPE 3MTR LONG CATALYTIC CONVERTOR 3 ELBOLW EXHAUST WELDMENT FLEXY EXHAUST TUBE CLAMP 3 FLEXY PIPE M8 X 30MM LG HEX HEAD BOLT M8 SPRING WASHER 3 EXHAUST FLANGE WELDMENT M10 NYLOC NUT M10 FLAT WASHER M10 X 30MM LG HEX HEAD BOLT

QTY 1 1 1 4 0.15M 1 1 2 0.2M 4 4 1 4 8 4

NOTES

REW # -

DATE -

REVISION HISTORY DESCRIPTION BY -

APPROVED -

ITEM

1 600

1REQ'D

MIDJET MJ-6400
NOTES: BREAK ALL SHARP CONNERS DO NOT SCALE - IF IN DOUBT ASK.
NT 07/08/2007 NTS HK

MJ-6400-600

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL 8.18 AIR CLEANER ASSEMBLY

SPARE PARTS LIST

MJ-6400-500 MIDJET AIR CLEANER ASSEMBLY

ITEM NUMBER

PART NUMBER

DESCRIPTION

QTY

NOTES

MJ-6400-501

4 ELBOW WELDMENT

JSD-3945400S

4 1/2"-4 RUBBER ADAPTOR

JSG-0415-8903

105MM-130MM WORMDRIVE CLAMP

JSD-P114317

4 1/2" HUMP HOSE

JSFS-G110206

FRG RADIAL SEAL AIRCLEANER ASS

JSFS-H002043

PRE-CLEANER 5 FRANNA SUIT

JSFA-M10 NYLOC NUT

M10 NYLOC NUT

JSFA-M10 FLAT WASHER

M10 FLAT WASHER

JSFA-M10 X 30 HEX HEAD BOLT

M10 X 30MM LG HEX HEAD BOLT

ITEM

1 500

1REQ'D

NOTES: BREAK ALL SHARP CONNERS DO NOT SCALE - IF IN DOUBT ASK.

NT 08/08/2007

MIDJET MJ-6400
NTS HK

MJ-6400-500

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL 8.19 REMOTE CONTROLS

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL

8.19.1

RADIO REMOTE CONTROL

RADIO REMOTE CONTROL (3 JOYSTICK) PART NUMBER: JSE-MJ05-(A54260)/24 VOLT Important Note: * Transmitter shown but, please note transmitter and receiver sold as a Matched set.

Also give radio remote control serial number when ordering parts.

RADIO REMOTE CONTROL SPARE PARTS LIST

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 DESCRIPTION Boot to Suit Toggle Switch 3 Pos. Momentary Toggle Switch 3 Pos. Latching Toggle Switch 2 Pos. Latching Toggle Switch EAO 0-1 Key Switch with Contact Joystick 1-Speed 2 Axis Ungated Joystick 1-Speed 2 Axis Gated CIN-190P Collar Strap Case Upper Empty Panel Jacon CIN-C26M Waist Strap Joystick Interface Card E16TXEU1 Transmitting Module Empty Lower Casing EAO Stop Pushbutton with Contact MA-CHEAO Key Knob X EAO Switch E16RXEU1 Receiving Module E16B22DC DC12 Receiver Mainboard E16B22DC DC24 Receiver Mainboard 24VDC Green LED 12VDC Green LED E16 Receiver Casing with 24 Pin Plug FW261R Battery Charger NICD 24V + Cable CAV-FW2PM CH261R Battery Charger NIMH 24V + Cable CAV-FW2PM FW262R Battery Charger NICD 12V + Cable CAV-FW2PM CH262R Battery Charger NIMH 12V + Cable CAV-FW2PM NC0707L Battery NICD 0,7AH 7V MH0707L Battery NIMH 1,3AH 7V CAV-FW2PM Cable For Battery Charger 2 Pos. Momentary Toggle Switch 3 Pos. Latching/1 Pos. Momentary Toggle Switch Fire Toggle Switch Boot to Suit Fire Switch PART NUMBER JSE-ROPULS80P0011 JSE-ROPULS00E0004 JSE-ROPULS00E0005 JSE-ROPULS00E0010 JSE-ROSELE00E0004 JSE-A0MAN100E0047 JSE-A0MAN100E0048 JSE-A0CING00P0002 JSE-ROSCAT00P14A0 JSE-A0PANN00PJACON1 JSE-A0CING00P0003 JSE-FOSCIN00E51A0 JSE-ROTXCO06E01A0 JSE-ROSCAT00P12A0 JSE-ROPULS00E0012 JSE-A0CH1A00P0005 JSE-R0RXDE06E01A0 JSE-F0BASE00E51A0 JSE-F0BASE00E50A0 JSE-F0SPIE00E01A0 JSE-F0SPIE00E02A0 JSE-R0CASS00P15A0 JSE-F0CABA01E03A0 JSE-F0CABA01E03N0 JSE-F0CABA01E04A0 JSE-F0CABA01E04N0 JSE-F0BATT00E02A0 JSE-F0BATT00E07A0 JSE-F0CAV100E20A0 JSE-ROPULS00E0006 JSE-ROPULS00E0007 JSE-RS1988096 JSE-F146845

34

Cover to Suit Fire Switch

JSE-MSCOVER

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL 8.19.2 CORDED REMOTE CONTROL

CORDED REMOTE CONTROL (3 JOYSTICK) PART NUMBER: JSE-ELCA-TLMASP-11

CORDED REMOTE CONTROL CABLE PART NUMBER: JSE-D220325

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL

8.20

CONCRETE DISCHARGE ASSEMBLY

AOS-1021 DISCHARGE ASSEMBLY MIDJET MK3
DESCRIPTION QTY 1 1 1 1 1 1 3 3 1 1 1 1 4 4 4 1 2 2 2 See Section NOTES

SPARE PARTS LIST

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER

AOC-0052 AOS-0013 AOS-0075-SHOT3 AOS-0012 AOC-0051 AOS-0056A-3 VIC AOS-0011 AOC-0048 MJ-6400-174-ASSY AOC-0080-10-DE-SP MJ-6400-101A SH-6000-149A JSFA-M10 X 35 HEX HD BOLT JSFA-M10 HEX HD NUT JSFA-M10 FLAT WASHER MJ-6400-055 JSFA-M12 X 40 HEX HD BOLT JSFA-M12 FLAT WASHER JSFA-M12 HEX HD NUT

5 GASKET 5 H/DUTY SNAP COUPLING OUTLET BEND MIDJET MK3 4 H/DUTY SNAP COUPLING 4 GASKET 4 X 2 1/2 X 1200MM LG REDUCER 3 H/DUTY SNAP COUPLING 3 GASKET 2,5 X 3 VIC ENDS DISCHARGE PIPE 2.5 HOSE X 10M DE + SPRING MIDJET FRONT OUTRIGGER WELDMENT MIDJET HOPPER PIPE SUPPORT WELDMENT M10 X 35 HEX HD BOLT M10 HEX HD NUT M10 FLAT WASHER REAR PIPE SUPPORT M12 X 40 HEX HD BOLT M12 FLAT WASHER M12 HEX HD NUT

20

AOS-0001-A

2 1/2" BLOWOUT CAP 3 VIC

2 1 R E V IS IO N H IS T O R Y R E V # D A T E D E S C R I P T I OB N A P P R O V E D Y D E T A IL A D

D 2 3 1

13

4 15

14 C 11

12

6 20 7

B C

B 18 9 D 10 D E T A IL C

19

D E T A IL D 1

I T E M 0 2 11 R E Q 'D 1

D E T A IL B 16 NOTES: BR EAK A LL SH AR P C O R N ER S D O N O T S C A L E - IF IN D O U B T A S K . 6 5

17

A O C -A O S
NT 2 5 / 0 7 / 2 0N0T7 S H K

A O S -1 0 2 1 1 -

SPARE PARTS LIST

ITEM NUMBER 1 2 3 4 PART NUMBER MJ-6400-174/2 AOS-0011 AOC-0048 MJ-6400-174/1

MJ-6400-174-ASSY 2,5 X 3 VIC ENDS DISCHARGE PIPE

DESCRIPTION MIDJET DISCH. PIPE (BEND) 3 H/DUTY SNAP COUPLING 3 GASKET MIDJET DISGH. PIPE (STRAIGHT) QTY 1 1 1 1 NOTES

REV #

DATE

DESCRIPTION

BY

APP'D

ITEM

1 1REQ'D 174-ASSY

NOTES: BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK

MIDJET MK.3
NT 05/06/2007 NTS HK

MJ-6400-174-ASSY

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008
OPERATION & MAINTENANCE MANUAL

8.21 DIESEL PRE-SPRAY ASSEMBLY

SPARE PARTS LIST

ITEM NUMBER 1 1 2 3 4 5 6 7 8 9 10 PART NHUMBER JSP-PG2AS/11RDFP-50-A JSP-PG2AS/11RDFP JSA-GMP50(610-C205.1)25.4mm JSA-UCDC28B08K JSA-UCDC28S GS-0037 JSA-MAO240 JSF-PMP10 GS-0036 JSG-0308-0267 JSG-0318-7001

JSP-PG2AS/11RDFP-50-A Diesel Pre-Spray Pump Assembly

DESCRIPTION QUANTITY

Diesel Pre-Spray Pump Hydraulic motor (oscillator) COUPLING (MOTOR) SPLINED SLEEVE Diesel pre-Spray Pump Coupling Water Pump Relief Valve MAO300 3/8 Clear Braided Hose Diesel Pre-Spray Pump Frame BALL VALVE BLACK NIPPLE

1 1 1 1 1 1 10 1 1 1

1 6 3 10 2

7 9 5 4 8

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008 OPERATION & MAINTENANCE MANUAL 8.22 FIRE SUPPRESSION SYSTEM (N/A)

ROBOSHOT MIDJET MK4 S/N: MJ 645 122 J/N: MID 7004 JANUARY 2008 OPERATION & MAINTENANCE MANUAL 8.23 ENGINE SPARE PARTS

(REFER DEUTZ ENGINE BOOK)

5 6 7 8 0,47,48,49,

50