Instruction Manual

CVS Type 1051 Rotary Actuator

Sizes 30 - 60
All CVS Controls actuators are to be installed and maintained in accordance with instructions supplied by CVS Controls. This manual includes information on installing, maintaining and adjusting the CVS Type 1051 Actuator, sizes 30 to 60. Part numbers for the entire assembly is also included. For information on other equipment used with these actuators, consult the appropriate manuals.

Introduction
The CVS Type 1051 Diaphragm Rotary Actuator is a pneumatic spring-return actuator designed for use with rotary-shaft control valves. This is a directacting actuator, and an increase in the loading pressure extends the diaphragm rod out of the spring barrel. The CVS Type 1051 Actuator is suitable for on-off service, or for throttling service when used with a valve positioner. The stroking time is dependent on the actuator size, rotation, spring rate, initial spring compression and supply pressure. If the stroking time is critical for your application, consult CVS Controls Ltd. for proper settings. The travel indicator is a combination graduated disk and pointer located on the actuator end of the valve shaft. Fixed travel stops are an available option. Refer to Table 1 for additional specifications for the CVS Type 1051 Actuator. Additional information specific to the actuator as shipped from the factory are stamped on the nameplate (Figure 2) installed on the actuator. Figure 1: CVS Type 1051 Actuator

Installation
When the actuator and the valve are shipped together from CVS Controls Ltd., the actuator is usually mounted onto the valve. Refer to the valve body instruction when installing the valve into the pipeline, and then follow the instructions in the Loading Connections portion of this manual. If the actuator has been shipped separately, or if it is necessary to mount the actuator onto the valve, refer to procedures in the Actuator Mounting portion of this manual.

Head Office 3900 101 Street Edmonton, Alberta, Canada T6E 0A5 Office: (780) 437-3055 Fax: (780) 436-5461

Calgary Sales Office 205, 2323 32 Avenue NE Calgary, Alberta, Canada T2E 6Z3 Office: (403) 250-1416 Fax: (403) 291-9487

Website: www.cvs-controls.com

E-Mail: [email protected]

Table 1: CVS Type 1051 Actuator Specifications

Operating Principle Actuator Sizes Size 30 Size 40 Size 60 Maximum Valve Shaft Rotation Size 30 Acceptable Valve Size 40 Shaft Diameters In. (mm) Size 60 Maximum Diaphragm Casing Pressure Material Temperature Nitrile Capabilities Diaphragm Pressure Connections Mounting Positions Approximate Weights Additional Specifications Direct Acting 30, 40, 60 80 psig (5.5 bar) 65 psig (4.5 bar) 40 psig (2.8 bar) 90 degrees with optional fixed stops 1/2 (12.7 mm), 5/8 (15.9 mm), 3/4 (19.1 mm) 1/2 (12.7 mm), 5/8 (15.9 mm), 3/4 (19.1 mm), 7/8 (22.2 mm), 1 (25.4 mm), 1-1/4 (31.8 mm) 3/4 (19.1 mm), 7/8 (22.2 mm), 1 (25.4 mm), 1-1/4 (31.8 mm), 1-1/2 (38.1 mm) 1-3/4 (44.5 mm) or 2 (50.8 mm) -40 to 180 F (-40 to 82 C) 1/4 NPT Female See Figures 3 and 4 See Table 2 Refer to the Parts List for casing pressure ranges and material identification
o o

Installation contd
Warning: Exceeding the diaphragm casing limits can cause pressure-retaining parts to burst and may cause personal injury or property damage. Do not exceed the limits outlined in Table 1. Use pressure-limiting or pressure-relieving devices to prevent the diaphragm casing pressure from exceeding these limits.

Actuator Mounting
Follow these instructions when connecting a valve body and an actuator that have been ordered separately. Refer to Figures 7 and 8 for Key Numbers. 1. Remove cap screws and washers (Keys 8 and 9), and then remove cover (Key 41). 2. Refer to Figures 3 and 4 for mounting styles and positions. Normally the actuator is positioned vertically with the valve in a horizontal pipeline. 3. Slide the mounting yoke (Figure 8, Key 35) over the valve shaft and use the valve mounting cap screws to secure it to the valve. 4. For other valve types refer to the instruction manual for that valve body and use bolting torques for these cap screws. Caution: Refer to Table 3 for proper actuator bolt torque requirements. Exceeding the torque requirement may impair the safe operation of the actuator.

5. Screw the left-hand threaded locknut (Key 18) onto the diaphragm rod (Key 22) as far as possible. 6. Screw the turnbuckle (Key 16) as far as it will go onto the actuator rod. 7. Screw the locknut (Key 14) onto the rod end bearing (Key 13) and thread this assembly fully into the turnbuckle (Key 16). 8. If the lever is attached to the rod end bearing, remove the cap screw and hex nut (Keys 12 and 31) 9. Refer to the proper valve body instruction manual for lever/valve shaft orientation marks and slide the lever into place. (See Figure 5) Clamp with the cap screw (Key 10). 10. Turn the lever (Key 33) to align with the rod end bearing (Key 13). To facilitate this connection move the actuator off its up travel stop with a regulated air source and slightly adjust the turnbuckle (Key 16).

Table 2: Approximate Actuator Weights

Size Cast Iron Aluminum 1 2 Construction Construction Lb Kg Lb Kg 30 65 29 55 25 40 94 43 86 39 60 197 89 175 79 Cast iron spring barrel and housing Sizes 30, 40 and 60: aluminum spring barrel, housing and housing cover.

1. 2.

Installation contd
11. Apply thread locking compound to the threads of the cap screw (Key 12). 12. Connect the lever (Key 33), and rod end bearing (Key 13) with the cap screw and hex nut (Keys 12 and 31). Note: Refer to Table 3 for the recommended bolt torque and tighten the cap screw as indicated. 13. Note the valve position and direction of rotation and position the travel indicator (Key 38) accordingly. 14. Position the travel indicator (Key 38) according to the valve position noted in #13. Replace the cover (Key 41), securing with washers (Key 9) and cap screws (Key 8). If the holes in the cover and housing (Key 17) do not align properly, temporarily loosen the cap screws (Key 32) and shift the housing slightly. Do not stroke the actuator while the cover has been removed. 15. Refer to the instructions in the Adjustment section of this manual and properly adjust the actuator turnbuckle before proceeding to the Loading Connection portion of installation.

Figure 2: Nameplate on CVS 1051 Actuator

Table 3: Recommended Bolting Torques

Key # 44 2 & 43 24 14 12 42 32 10 8 5 18 Ft-Lb 15 30 25 10 16 7 25 25 25 7 35 30 Nm 20 41 34 14 22 9 34 34 34 9 47 Actuator Size 40 Ft-Lb Nm 15 20 30 41 25 34 25 34 60 81 7 9 25 34 60 81 25 34 7 9 75 102 60 Ft-Lb 15 30 75 45 120 16 60 120 60 7 120 Nm 20 41 102 61 163 22 81 163 81 9 163

Mounting Right-Hand Left-Hand

Action

PDTC PDTO PDTC PDTO

CVS Design V100 Valve A B C D

1. PDTC: Push-Down-To-Close; PDTO: Push-Down-To-Open

Figure 3: Mounting Styles and Positions for CVS Type 1051 Actuator 3

Loading Connection
1. Connect the loading pressure piping to the pressure connection in the top of the diaphragm casing. Run either 1/4-inch pipe or 3/8-inch tubing between the 1/4-inch pressure connection and the instrument. 2. Keep the length of pipe or tubing as short as possible to avoid transmission lag in the control signal. Should a volume booster or valve positioner be used, ensure that it is properly connected to the factory. If a valve positioner is part of the assembly, the connection will likely be made at the CVS Controls factory.

3. When the control valve has been completely installed and connected, check for correct action (air-to-open or air-to-close) according to the controlling instrument. Ensure proper operation by checking that the actuator stem and valve shaft are moving freely in response to the loading pressure change on the diaphragm.

Figure 4: CVS Type 1051 Actuator-Valve Mounting 4

Turnbuckle Adjustment
Warning: The sudden release of process fluid can cause personal injury or property damage. Prior to starting adjustment procedures: Isolate the valve from the process, Release the process pressure, and Vent the actuator loading pressure. Correct turnbuckle adjustment ensures the valve is correctly closed when the actuator is against its travel stops. Refer to Figure 7 for Key Numbers. For accurate adjustment to the zero-degree valve ball position, remove the valve from the pipeline. Refer to instructions in the appropriate valve body instruction manual. A regulated air supply will be required to stroke the actuator. Consult Table 4 for the sizes of the three open-end wrenches required for the procedure. Note: To achieve the most accurate adjustment of the actuator, do not remove the cover during this procedure (Key 41). 1. Remove the access plate (Key 11) and machine screws (Key 29) if included. 2. Loosen the lower locknut (Key 14). 3. Ensure that there are no tools or instruments within the actuator housing and blocking the stroke path. Add pressure to the diaphragm casing to stroke the actuator down and provide access to the left-hand threaded upper locknut (Key 18). Loosen the locknut. 4. Use one of the following according to the service required by the actuator: a. Push-Down-To-Close: Slowly stroke the actuator to the down travel stop. Determine the closed position of the valve according to the appropriate valve body manual. Adjust the turnbuckle until the valve is in the closed position and lock this adjustment with the left-hand threaded locknut (Key 18). Stroke the actuator to the mid-travel position and tighten the locknut (Key 16). b. Push-Down-To-Open: Determine the closed position of the valve according to the appropriate valve body manual. Release all pressure from the diaphragm casing and ensure that the diaphragm is against its up travel stop. Check the valve position and stroke the actuator so the turnbuckle (Key 16) is accessible through the access opening. Adjust the linkage, release pressure to the actuator and check the new adjustment. Continue this procedure until the valve is in the closed position when the actuator is resting on its up travel stop. Tighten the locknut (Key 14), stroke the actuator and tighten the left-hand threaded locknut (Key 18). 5. Replace the access plate (Key 11). 6. Loosen the self-tapping screws (Key 7), adjust the travel indicator (Key 38) and retighten the self-tapping screws.

Table 4: Wrench Sizes Required for Turnbuckle Adjustment, In

Actuator Size 30 40 60 Turnbuckle (Key 16) 15/16 1-1/8 1-5/16 Lower Locknut (Key 14) 1/2 3/4 15/16 Upper Locknut (Key 18) 7/8 1-1/8 1-5/16

Figure 5: Lever Operating Clearance

Principle of Operation
As the loading pressure is increased on top of the diaphragm the diaphragm rod moves down. As the loading pressure is decreased, the diaphragm rod is forced upward by the spring. The spring and diaphragm have been selected to fulfill the requirements of the application. When in service the actuator should produce full travel of the valve with the diaphragm pressure as indicated on the nameplate (Figure 2) For principle of operation of the actuator with a valve positioner, refer to the separate positioner manual.

4. Remove the retaining ring and then the hub (Keys 36 and 30) from the cover. 5. Inspect the bushing (Key 40). If replacement is necessary, remove the travel indicator scale (Key 39) by first unscrewing the self-tapping screws (Key 37). 6. Remove the cap screw and hex nut (Keys 12 and 31). 7. Note the orientation of the lever/valve shaft, and then loosen the cap screw (Key 10). Note: Avoid using a hammer to drive the lever (Key 33) off of the valve shaft. On some valve types this could cause the valve ball and bearings to move from their centered position, causing damage to valve parts during operation. If using a tool is necessary, use a wheel puller to remove the lever. Tapping the wheel puller screw lightly to loosen the lever is permissible, but hitting the screw with excessive force could also cause damage to valve parts or disrupt the positioning of the valve ball and bearings.

Maintenance
Actuator parts are subject to wear and tear which requires inspection and replacement as necessary according to the severity of service conditions. The following instructions outline adjustment, disassembly and reassembly of parts. Refer to Figures 7 & 8 for Key Numbers. Warning: The sudden release of process fluid can cause personal injury or property damage. Prior to starting adjustment procedures: Isolate the valve from the process, Release the process pressure, and Vent the actuator loading pressure.

Warning: Before proceeding further, remove the cap screws and relieve the spring compression. Failure to do so may cause personal injury if the compressed spring force suddenly thrusts the upper diaphragm casing away from the actuator. 8. Loosen but do not remove the casing cap screws (Key 45). Ensure that all spring force in the upper diaphragm casing has been relieved. Unscrew and remove the cap screws and hex nuts (Keys 45 and 44) then remove the upper diaphragm casing and the diaphragm (Key 25). 9. Refer to the warning on the CVS Controls nameplate (Key 27) located on the diaphragm plate (Key 1). 10. Remove the diaphragm plate (Key 1) and the attached parts from the actuator. The following parts will be attached to the diaphragm head: spring (Key 21), diaphragm rod (Key 22), cap screw (Key 24), spring seat (Key 19), hex nut (Key18), turnbuckle (Key 16), hex nut (Key 14) and rod end bearing (Key 13).

Disassembly
The CVS Type 1051 Actuator can be completely disassembled by following these procedures. When inspecting or repairing the actuator, perform only those steps necessary. Under normal conditions, the cap screws (Keys 2, 42 and 43) should not be removed. Note: Cap screw (Key 12) must be disengaged from the lever (Key 33) prior to removing the diaphragm casing (Key 26). Failure to do so will allow the spring compression to rotate the valve beyond its fully open or closed position. This could cause damage to the valve seal. 1. Bypass the control valve, relieve all loading pressure and remove the tubing or piping from the top of the actuator. 2. If the control valve assembly includes a valve positioner, remove it from the assembly. 3. Remove the cap screws and washers (Keys 8 and 9) as well as the cover (Key 41).

Disassembly, contd
Warning: The diaphragm plate (Key 1) may be lodged against the diaphragm rod (Key 22), preventing the spring compression from being relieved as the cap screw (Key 24) is being loosened. If this is the case, loosen the cap screw (Key 24) one full turn, and then tap the underside of the diaphragm head until it follows the cap screw disassembly. Failure to check for and rectify this situation prior to removing the cap screw (Key 24) could cause a sudden release of spring compression as the cap screw is disengaged. This sudden release could result in personal injury or property damage. 11. Slowly remove the cap screw (Key 24) while ensuring that the diaphragm head is following the cap screw disassembly. The spring load will be zero before the cap screw is completely removed. The remaining parts of the assembly can then be separated. 12. Unscrew the cap screws (Key 32) and remove the actuator housing assembly (Key 17). 13. Unbolt the mounting yoke (Key 35) from the valve body. 14. Push out the bushing (Key 34) from the mounting yoke and examine for wear. Replace if necessary.

4. Coat the thread of the cap screw (Key 24) as well as the tapered end of the diaphragm rod (Key 22) with an appropriate lubricant. 5. Assemble the following parts: diaphragm rod (Key 22), spring seat (Key 19), spring (Key 21) and diaphragm plate (Key 1), then secure with the cap screw (Key 24). Tightening the cap screw will compress the spring. Ensure that the tapered end of the diaphragm rod is seated in the corresponding hole in the diaphragm plate, that the spring is seated in the spring seat, and that the cap screw is tightened to the torque specified in Table 3. 6. Install the hex nut (Key 18), turnbuckle (Key 16), hex nut (Key 14) and rod end bearing (Key 13) onto the diaphragm rod. 7. Ensure the travel stops (Key 43) are located as shown in Figure 6. 8. Install the diaphragm plate and attached parts into the actuator.

Assembly
These instructions assume that the actuator was completely disassembled. If the actuator was only partially assembled, start the instructions at the appropriate step. Refer to Figures 7 & 8 for Key Numbers. 1. If the bushing (Key 34) was replaced, press in the new bushing and ensure the end of the bushing is flush with the bottom of the recess in the mounting yoke (Key 35). 2. Slide the mounting yoke (Key 35) over the valve shaft and secure it to the valve using the valve mounting cap screws. Refer to Table 3 and to the appropriate valve manual for bolting torques on these cap screws. Note: Exceeding the torque requirement may result in unsafe operation of the actuator. Refer to Table 3 for recommended bolting torques. 3. Consult Figures 3 and 4 for the desired housing orientation. Secure the housing to the yoke using cap screws (Key 32). Figure 6: Travel Stop Orientation 7

Disassembly, contd
9. Ensure that the warning nameplate (Key 27) is in place and install the diaphragm (Key 25) and the upper diaphragm casing (Key 26). 10. Install the cap screws and hex nuts (Keys 45 and 44). Tighten cap screws evenly using a crisscross pattern to compress the spring, and then secure the upper diaphragm casing. 11. Refer to the appropriate valve body instruction manual for lever/valve shaft orientation marks, and slide the lever (Key 33) into place. See Figure 5 for correct lever operating clearance. Clamp with the cap screw (Key 10). 12. Rotate the lever (Key 33) until it aligns with the rod end bearing (Key 13). This connection can be assisted by stroking the actuator off its up travel stop using a regulated air source. 13. Apply a thread-locking compound to the threads of the cap screw (Key 12). 14. Connect the lever (Key 33) and the rod end bearing (Key 13) with the cap screw and hex nuts (Keys 12 and 31). Tighten the cap screw to the torque as recommended in Table 3). 15. If a valve positioner is being used with the assembly, consult the appropriate manual for positioner installation. 16. Coat the bearing surfaces of the hub (Key 30) and the cover (Key 41) with a suitable lubricant. Install the bushing (Key 40) and hub into the cover and secure with the retaining ring (Key 36). 17. Install the travel indicator scale (Key 39) and secure with self-tapping screws (Key 37). 18. Make note of the valve position and direction of rotation and position the travel indicator (Key 38) accordingly. 19. Replace the cover (Key 41) and secure with cap screws and washers (Keys 8 and 9). If the holes in the cover and housing (Key 17) do not align, use a regulated air source to move the actuator slightly off its up travel stop. If this does not result in proper alignment, temporarily loosen the cap screws (Key 32) and shift the housing slightly. Do not stroke the actuator while the cover is off. 20. Refer to the Adjustment section of this manual for correct actuator turnbuckle adjustment.

Correct lever/valve shaft positioning is important in ensuring proper valve action. Refer to the appropriate valve body instruction manual. Warning: The sudden release of process fluid can cause personal injury or property damage. Prior to starting adjustment procedures: Isolate the valve from the process, Release the process pressure, and Vent the actuator loading pressure. Style A is right-hand mounted and Style D is lefthand mounted. In all other ways Styles A and D are identical. Style B is right-hand mounted, while Style C is lefthand mounted. In all other ways Styles B and C are identical. Refer to the following procedure to convert from Styles A and D to Styles B and C or vice versa, or to change the mounting position. Key numbers refer to Figures 7 & 8. 1. Remove the cover (Key 41) by unscrewing and removing the cap screws and washers (Keys 8 and 9). 2. Unscrew cap screw (Key 12) and loosen cap screw (Key 10). Warning: Do not use a hammer to drive the lever off the drive shaft. This could cause damage to internal valve parts. On some valves, driving the lever could move the valve ball and bearings away from the centered position, resulting in damage to valve parts as the valve is operated. If using a tool to remove the lever is necessary, use a wheel puller. Tapping the wheel puller screw lightly to loosen the lever is permissible, but excessive force could also result in damage to valve parts and disruption of the centered position of the valve disk and bearings. 3. If changing styles, a. Remove the cap screws (Key 32) and the actuator housing (Key 17) from the mounting yoke (Key 35). b. Rotate the housing 180 degrees while maintaining the appropriate position (1, 2, 3 or 4) and place the actuator onto the mounting yoke (Key 35). 4. If changing positions, remove cap screws (Key 32) and rotate the actuator housing to the desired position.

Changing Actuator Mounting

Generally the actuator is positioned vertically in a horizontal pipeline, however there are four possible mounting styles and for possible positions for each style. Refer to Figures 3 and 4.

Changing Actuator Mounting contd.

Note: Consult Table 3 for appropriate bolt torques. 5. Secure the actuator housing (Key 17) to the mounting yoke (Key 35) with cap screws (Key 32). 6. Refer to the appropriate valve body instruction manual for lever/valve shaft orientation marks and slide the lever into place. Consult Figure 5 for lever operating clearance. Clamp with the cap screw (Key 10). 7. Rotate the lever (Key 33) to align with the rod end bearing (Key 13). This connection can be aided by stroking the actuator slightly off its up travel stop with a regulated air source. 8. Apply thread locking compound to the threads of the cap screw (Key 12). 9. Connect the lever (Key 33) and the rod end bearing (Key 13) using the cap screw and hex nuts (Keys 12 and 31). This connection can be aided by stroking the actuator slightly off its up travel stop with a regulated air source. Note: Tighten cap screw (Key 12) to the recommended bolt torque shown in Table 3.

10. Position the travel indicator (Key 38) according to the valve position and direction of rotation. 11. Replace the cover (Key 41) and secure it with cap screws and washers (Keys 8 and 9). ). If the holes in the cover and housing (Key 17) do not align, use a regulated air source to move the actuator slightly off its up travel stop. If this does not result in proper alignment, temporarily loosen the cap screws (Key 32) and shift the housing slightly. Do not stroke the actuator while the cover is off. 12. Refer to the Adjustment section of this manual for correct actuator turnbuckle adjustment.

Parts Ordering
The serial number for your CVS Type 1051 Rotary Actuator is located on the nameplate (Figure 2 and Key 3, Figure 7). Please refer to your serial number when corresponding with your CVS Controls representative. When ordering replacement parts, please refer to the following parts list.

Figure 7:

Typical CVS Type 1051 Actuator Assembly

Figure 8:

Typical CVS Type 1051 Actuator Assembly contd

CVS Type 1051 Rotary Actuator

Parts List
Key No. 1 Description Size 30 Size 40 Size 60 Size 30 & 40 (4 reqd) Cap Screw, pl steel Size 60 (6 reqd) Nameplate, stainless steel Drive Screw, stainless steel (4 reqd) Cap Screw, pl steel (4 reqd) (Not required with positioner) Cover Plate, steel (Not required with positioner) Diaphragm Plate, cast iron Cap Screw, pl steel (2 reqd) Cap Screw, zn pl steel Washer, zn pl steel Cap Screw, pl steel Size 30 & 40 Size 60 Size 30 & 40 Size 60 Size 30 Size 40 Size 60 Part Number CVS2F649319042 CVS2V939919042 CVS20A1336X012 CVS1A368424052 CVS16A3188X012 CVS1A368228982 CVS1C275224052 CVS22A9359X012 CVS1B561528982 CVS1A336924052 CVS1A340924052 CVS1H723125072 CVS1A518925072 CVS1A353124052 CVS1A340924052 CVS12A9405X012 CVS12A9638X012 CVS38A4712X012 19 Spring Seat, steel 17 Housing, cast iron Housing, aluminum Key No. 12 Description Cap Screw, pl steel Rod End Bearing, steel/TFE Hex Nut, zn pl steel Turnbuckle, zn pl steel Size 30 Size 40 Size 60 Size 30 Size 40 Size 60 Size 30 Size 40 Size 60 Size 30 Size 40 Size 60 Size 30 Size 40 Size 60 Size 30 Size 40 Size 60 Size 30 18 Hex Nut, zn pl steel Size 40 Size 60 Part Number CVS1A553424052 CVS1A361524052 CVS12A9519X012 CVS1R580299012 CVS1E561699012 CVS1R440899012 CVS1A946324122 CVS1E353724122 CVS1A354024122 CVS12A9623X012 CVS22A9625X012 CVS22A9624X012 CVS46A0463X022 CVS42A9306X062 CVS42A9309X062 CVS48A5247X012 CVS48A5245X012 CVS48A5246X012 CVS12A9666X012 CVS12A9629X012 CVS1R438924122 See Following Table

2 3 4 5 6 7 8 9 10

13

14

16

11

Access Plate, steel (For aluminum constructions only) Access Plate, polyester (For aluminum constructions only)

10

CVS Type 1051 Rotary Actuator Parts List

Key No. 20 21 22 Description Spring Barrel, aluminum Spring Barrel, cast iron Spring Size 40 Size 60 Size 40 Size 60 Part Number CVS32A9325X012 CVS42A9327X012 CVS32A9325X022 CVS42A9327X022 See Following Table CVS12A9652X042 CVS12A9652X022 CVS12A9462X032 CVS2E792225062 CVS2E806325062 CVS2E847425062 CVS12A9459X012 CVS12A9460X012 CVS12A9461X012 CVS2E791902202 CVS2E670002202 CVS2E859702202 CVS2J713828992 CVS2L441828992 CVS30A0055X012 CVS12A9530X012 CVS1A340828992 45 CVS12A9451X012 CVS12A9452X012 See Following Table CVS1A352724122 CVS1A341224122 CVS1A343324122 CVS1A336924052 CVS1A340924052 See Following Table See Following Table 46 47 48 76 77 Key No. 35 36 37 38 39 40 Description Mounting Yoke Size 30 & 40 Retaining Ring, zn pl steel Size 60 Self Tapping Screw, steel (2 reqd) Size 30 & 40 Travel Indicator, SST Size 60 Travel Indicator Size 30 & 40 Scale, SST Size 60 Size 30 & 40 Bushing, fiberglass Size 60 Size 30 & 40 Cover, aluminum Size 60 Size 30 & 40 Cover, cast iron Size 60 Size 40 Cap Screw, pl steel (4 reqd) Size 60 Travel Stop, steel, Size 30 Travel Stop, steel, Size 40 Travel Stop, steel, Size 60 Size 30 (12 reqd) Hex Nut, Size 40 (16 reqd) zn pl steel Size 60 (24 reqd) Size 30 (12 reqd) Cap Screw, Size 40 (16 reqd) pl steel Size 60 (24 reqd) Travel Indicator, SST (not shown) Machine Screw, pl steel (not shown) Travel Indicator Disc, steel (not shown) Lubricant Sealant Part Number See Following Table CVS12A9409X012 CVS12A9455X012 CVS1B561528982 CVS28A8534X012 CVS28A8495X012 CVS28A8533X012 CVS28A8492X012 CVS12A9373X012 CVS12A9374X012 CVS32A9533X012 CVS32A9532X012 CVS32A9311X012 CVS32A9313X012 CVS1A352624052 CVS1A418624052 CVS15A8382X012 CVS1H591724092 CVS16A4120X012 CVS1A346524122

23

24

25

26 27 29

28 30 31

32 33 34

Size 30 Diaphragm Rod, pl Size 40 steel Size 60 Size 30 Lower Diaphragm Casing, Size 40 zn pl steel Size 60 Size 30 Cap Screw, steel Size 40 Size 60 Size 30 Diaphragm, Nitrile Size 40 Size 60 Size 30 Upper Diaphragm Casing, Size 40 zn pl steel Size 60 Warning Nameplate (not shown) Machine Screw, pl steel, 4 reqd (Aluminum constructions only, not shown) Size 30 Seal, steel & & 40 synthetic rubber Size 60 Hub Size 30 Hex Nut, pl steel Size 40 Size 60 Size 30 & Cap Screw, 40 pl steel (4 reqd) Size 60 Lever, ductile iron Bushing

41

42 43

44

CSV1A675124052 CVS12A9693X012 CVS1C899028982 CVS22A9699X012 (Not Supplied) (Not Supplied)

Key 19 Spring Seat Key 21 Spring

Torque Output Torque Output Casing (In.-Lb) (N m) Pressure1 90o Rotation 60o Rotation 90o Rotation 60o Rotation (BAR) Up2 Down2 Up2 Down2 Up2 Down2 Up2 Down2 Actuator Size 30 180 210 180 480 20 24 20 54 0-18 0-1.2 ----250 180 ----28 20 180 560 180 1530 20 63 20 173 0-33 0-2.3 250 700 250 1220 28 79 28 138 Actuator Size 40 ----650 570 ----73 64 0-18 0-1.2 440 600 440 1320 50 68 50 149 630 1800 630 3180 71 203 71 359 0-33 0-2.3 830 560 830 1880 94 63 94 212 Actuator Size 60 0-18 1580 1330 1580 3220 0-1.2 179 150 179 364 1310 2830 1310 6810 148 320 148 769 0-33 0-2.3 1580 3960 1580 4320 179 447 179 488 2330 2030 2330 5490 263 229 263 620 0-40 2330 4380 2330 8780 0-2.8 263 495 263 992 1. Positioner supply pressure should be 10 percent higher than actuator casing pressure 2. Up: diaphragm rod fully retracted; Down: diaphragm rod fully extended Casing Pressure1 (PSIG) Key 19 Spring Seat (steel) Key 21 Spring (steel)

CVS12A9445X012 CVS12A9445X012 CVS12A9445X012 CVS12A9445X012 CVS12A9447X012 CVS12A9447X012 CVS12A9447X012 CVS12A9446X012 CVS12A9450X012 CVS12A9448X012 CVS12A9450X012 CVS12A9449X012 CVS12A9449X012

CVS1K509827032 CVS1N751527032 CVS1K509827032 CVS1N751527032 CVS1P637127082 CVS1L217427042 CVS1P637127082 CVS1L217327042 CVS1K162727082 CVS1K162827082 CVS1K162727082 CVS1K162827082 CVS1K162827082

11

Key 34 Bushing, TFE Key 35 Yoke-Bushing Assembly1

Actuator Size 30 40 60
1.

Valve Shaft Diameter In 1/2 3/4 7/8 1 1-1/4 1-1/2 mm 12.7 19.1 22.2 25.4 31.8 38.1

Key 34 Bushing, TFE CVS1U902599402 CVS12A9556X012 CVS12A9557X012 CVS12A9775X012 CVS12A9558X012 CVS12A9559X012

Key 35 Yoke-Bushing Assembly Cast Iron & TFE CVS12A9779X0A2 CVS12A9799X0C2 CVS12A9799X0E2 CVS12A9799X0H2 CVS12A9799X0J2 CVS12A9799X0K2

Yokes are available only as yoke-bushing assemblies. Bushing is available separately as a replacement part.

Key 30 Hub, Aluminum or 416 sst

Actuator Size 30 40 60 Valve Shaft Diameter In 1/2 3/4 7/8 1 1-1/4 1-1/2 mm 12.7 19.1 22.2 25.4 31.8 38.1 CVS22A9496X012 CVS22A9497X012 CVS22A9486X012 CVS22A9420X012 CVS22A9500X012 CVS22A9501X012

Key 30 Hub

Key 33 Lever, Ductile Iron

Actuator Size 30 40 60 Valve Shaft Diameter In 1/2 3/4 7/8 1 1-1/4 1-1/2 mm 12.7 19.1 22.2 25.4 31.8 38.1 CVS32A9579X012 CVS32A9569X012 CVS32A9570X012 CVS32A9590X012 CVS32A9591X012 CVS32A9592X012

Key 33 Lever

CVS Type 1051 Actuator Sizes

V100 Valve Body Size 2 3 4 6 8 10 12 Valve Stem Connection In 1/2 3/4 7/8 1 1-1/4 1-1/4 1-1/2 mm 12.7 19.1 22.2 25.4 31.8 31.8 38.1 CVS Type 1051 Actuator Size 30 40

60

Rev 0 02/04 Printed in Canada

12