COMPACT MEDICAL GRADE 365 W AC-DC POWER SUPPLY MFA350 SERIES

DS1_MFA350 SERIES_REV01 _ SEPTEMBER 2013

DESCRIPTION
The MFA350 is a series of high efficiency, small form factor and single output AC-DC power supplies. Offering 365 W of regulated DC power from an open frame, industry standard 3 x 5 x 1.28 form factor, the MFA350 series occupies 50% less space in a system. The extremely high power density enable designers to integrate more advanced features into a system without compromising on its size. By converting energy at 91% typical efficiency, the MFA350 generates less heat facilitating thermal management and space constrained integrations. The series is available in five different high power output voltages at 12, 24, 32, 36 and 48 V, and are equipped with an auxiliary low power 12V and a stand by 5 V outputs. The MFA350 range comply with the 2nd and 3rd edition of the IEC 60601-1 and CAN/CSA-C22.2 No. 60601-108 safety standards for medical equipment. The series meets the EN 55022 EMC limits of Class A for conducted and radiated emissions as well as the IEC/EN 61000-3 and IEC/EN 61000-4 EMC standards.

KEY FEATURES
Universal input voltage range 365 W active PFC power supply Very small form factor (3 x 5 x 1.40) in High efficiency (91% typical) 12, 24, 32, 36, and 48V standard output variants Low leakage, IEC 60601-1 compliant Over temperature protection OV, OC, and short circuit protections Stand-by +5 V Output Auxiliary fan +12 V output Remote enable signal DC power good signal RoHS-6 compliant (EU directive 2011/65/EU) CSA 60601-1-3rd ed. And ANSI/AAMI ES606011:2005 compliant

MARKET SEGMENT AND APPLICATIONS

Medical electronics Dental electronics Laboratory Equipment Healthcare diagnostic

MODELS CODING AND OUTPUT RATINGS

Model Number
MFA350-US12 MFA350-US24 MFA350-US32 MFA350-US36 MFA350-US48
1

V1 [V] 12 24 32 36 48

I11 Convection [A] 16.6 8.3 6.2 5.5 4.16

I11 Forced air [A] 30.4 15.2 11.4 10.1 7.6

V12 Ripple [mV] 120 240 320 360 480

V2 [V] 12 12 12 12 12

I21 Rated [A] 1 1 1 1 1

V22 Ripple [mV] 240 240 240 240 240

5VSB [V] 5 5 5 5 5

I5VSB1 Convection [A] 1 1 1 1 1

I5VSB1 Forced air [A] 2 2 2 2 2

5VSB2 Ripple [mV] 50 50 50 50 50

The combined output power of V1, V2 and 5VSB must not exceed 200 W when natural convection cooled and 365 W when forced air cooled at typically 400 LFM, up to 50 C ambient. Above 50 C output de-rating applies (see details on the output specifications). In any case, the heat sink maximum temperature should not exceed +110 C at 50 C ambient temperature.
2

Peak-to-Peak measured at 20 MHz Bandwidth.

INPUT SPECIFICATIONS
Specification AC Input Voltage Input Frequency Input Current RMS at 180 VAC, maximum load RMS at 90 VAC, maximum load Test Conditions / Notes PS starts and operates at 90 VAC at all load conditions Min. 90 47 Nominal 100/240 50/60 Max. 264 440 2.5 5 Units VAC Hz A

Inrush Current
Fusing

230 VAC, cold start, no damage

2X Time Lag 6.3 A, 250 V on both L and N

6.3

A
A

Efficiency
Stand by Consumption Power Factor Harmonic Current Fluctuations and Flicker

50% max rated load 20/100% max rated load Nominal VIN , all versions.
Nominal Input voltages, no load At full rated load, 115 VAC, 60 Hz and 230 VAC, 50 Hz input voltages Complies with EN-61000-3-2 Class C at 230 VAC 50 Hz, load >50 W. Complies with EN-61000-3-3 at nominal voltages and full load.

90 88
0.95

1 -

%
W -

Leakage Current

120 VAC, 60 Hz, normal condition 230 VAC, 60 Hz, normal condition

110 275

OUTPUT SPECIFICATIONS
Specification V1 Set Point Accuracy V1 Output Power Rating V2 Output Voltage V2 Output Current 5VSB Output Voltage 5VSB Output Current V1 Voltage Adjustment Range V1 Load-Line-Cross Regulation 5VSB Load-Line-Cross regulation VAC: 90 264 VRMS V1 Load: 0 100% rated V2 Load: 0 1 A 5VSB Load: 0 2 A VAC: 90 264 VRMS V1 Load: 0 100% rated V2 Load: 0 1 A 5VSB Load: 0 2 A VAC: 90 264 VRMS 25% load changes at 1 A/s 12V at 2200 F Load / IOUT> 0.5 A 24 V at 1000 F Load / IOUT> 0.5 A 32 V at 820 F Load / IOUT> 0.5 A 36 V at 820 F Load / IOUT> 0.5 A 48V at 560 F Load / IOUT> 0.5 A 5VSB at 560 F Load / IOUT> 0.1 A All models, Peak-to-peak, 20 MHz BW. 470 pF ceramic and 22 F tantalum caps at the load (resistive). 90<VIN<264, any load conditions. V1 in regulation after PS_ON is asserted V1 in regulation after AC is applied 5VSB in regulation after AC is applied At 500 mA output current, V1 in regulation within 50 ms. At nominal VIN, 365 W, for all outputs All models; V1, V2 and 5VSB Test Conditions / Notes All All All All All All All All models, convection cooling models forced air cooling (>400 LFM) models (15% accuracy) models, natural convection cooling models, >400 LFM forced air cooling models (5% set point accuracy) models, natural convection cooling models, >400 LFM forced air cooling Min. 10.2 4.75 5 Nom. 1 12 5 Max. 200 365 13.8 0.5 1 5.25 1 2 3 Units % W V A V A %V1 %V1

5 0.1

%5VSB %V1

V1 Line Regulation Transient Response (Voltage Deviation) V1, 5VSB

%V1 %5VSB

V1 Ripple & Noise

5 -

10 10 10 20 1.2

1 85 350 900 700 -

%V1 ms ms %V1 %V2 %VSB ms A mV/C

Start-up Rise Time Start-up Delay

Turn-on Overshoot

16 0 -

Hold-up Time Minimum Load Temperature Drift

SIGNALS/CONTROLS
Signal PS_ON Notes Active low, +5 V TTL signal compatible. Input low voltage Input high voltage (IIN= 200 A) V1 and V2 disabled when PS_ON is open 5VSB not affected by PS_ON V1 and V2 enabled with PS_ON connected to RTN +5 V TTL compatible Logic level low (<10 mA sinking) Logic level high (100A sourcing) Low to high time after V1 in regulation Power down warning time Active and in regulation after a 90<VAC<264 is applied 5VSB not affected by PS_ON Min 0 2.5 Typ Max 2. Unit V V

P_OK

5VSB output

2.4 0.1 1 -

0.4 5 0.5 700

V V s ms ms

SIGNAL TIMINGS

Above waveforms are expected with AC Input ON/OFF: Standby on - Main outputs on Main output Rise Time 5 VSB Rise Time Main outputs On P_OK delay Power down warning1 Main Output off Standby off2 Hold-up time (AC off P_OK low) AC_ON - Standby turn on time 1 ms T1 200 ms 0.2 ms T2 20 ms 4 ms T10 20 ms 100 ms T3 500 ms T4 1 ms (converter off) T5 1 ms T6 20 ms (115/ 230 VAC) T7 700 ms

Above waveforms are expected with PS_ON Signal ON/OFF state change: Main Output Rise Time Main Outputs on P_OK delay Power down warning1 PS_ON - Main Output (off) Timing PS_ON - Main Output (on) Timing
1 2

0.2 ms T2 20 ms 100 ms T3 500 ms T4 1 ms (converter off) T8 60 ms T9 350 ms

T4 parameter measurement setup will assume at least 10% of the maximum load on each output. T5 parameter measurement setup will assume at least 50% of the maximum load on main output.

PROTECTION FEATURES
Specification Input Under Voltage Lockout Input Fuse Over Current Short Circuit Over Voltage Test Conditions / Notes Auto Recovery, Hiccup Mode 2X Time Lag 6.3 A, 250 V on L and N At nominal input voltages, any load, max. 1 minute. Hiccup mode with auto recovery Hiccup mode, auto-recovering. 12V 24V 32V 36V 48V 5VSB Unit shut down and latch off Hiccup mode with auto recovery Reinforced Basic 4000 1500 100 500 VAC VAC VDC VDC Min. 60 Nominal 75 Max. 6.3 150 Units VAC A %I1MAX

110

125 %VNOM

110

130

Over Temperature Isolation Primary to Secondary Isolation Input to Earth Isolation V1/V2 Isolation Output to Earth

ENVIRONMENTAL SPECIFICATIONS
Specification Operating Temperature Range De-rated Operating Temperature Range Storage Temperature Range Humidity Operating Altitude Shock Test Conditions / Notes No de-rating up to 50 C Linearly de-rate from full load at 50 C to half load at 70 C Min -20 -40 RH, Non-condensing Operating Non-operating Nominal Max 50 70 80 90 95 3000 Units C C C % % m

Vibration

MTBF Cooling

Operating 10 g, 11 ms, half sine, one shock input in each axes, for a total of six shock inputs. Non-Operating 140 g, 2 ms, half sine, one shock input in each direction of each axes, for a total of six shock inputs. Operating Sinusoidal: 0.5 g peak-to-peak, 10-300 Hz, 0.25 octaves/minute, one cycle, 10-300 to 10 Hz per axis in each of three mutually perpendicular axes for a total of three cycles. Non-Operating Sinusoidal: 1.5 g peak-to-peak, 10-500 Hz, 0.5 octaves/minute, one cycle, 10-500 to 10 Hz per axis in each of three mutually perpendicular axes for a total of three cycles. 75% Full Load, Nominal VAC, 35 C MIL250000 Hours HDBK-217-E-1 Natural Convection (200 W) 10 LFM Forced air cooling (365 W) 400 -

ELECTROMAGNETIC COMPATIBILITY (EMC) - EMISSIONS

Phenomenon Conducted Radiated Line Voltage Fluctuation and Flicker Harmonic Current Emission Conditions / Notes 115 VRMS, 230 VRMS. Maximum load. 4 dB minimum margin At 10 m distance At 20%, 50% and 100% maximum load. Nominal input voltages. Nominal input voltages. All load conditions. Standard EN 55022 EN 60601-1-2 EN 55022 EN 60601-1-2 (ITE) (Medical) (ITE) (Medical) Equipment/Performance Class A A

EN 61000-3-3 EN 61000-3-2 A

ELECTROMAGNETIC COMPATIBILITY (EMC) - IMMUNITY

Phenomenon ESD Radiated Field Conditions / Notes Reference standard for the medical version 15 kV air discharge, 8 kV contact, at any point of the system. 3 V/m, 80-1000 MHz, 1 KHz/2 Hz 80% AM. Dwell time is 3 sec for 2 Hz modulation Dwell time is 1 sec for 1KHz modulation 2 kV on AC power port for 1 minute; 1 kV on signal/control lines 2 kV line to line; 4 KV line to earth; on AC power port; 0.5 kV for outdoor cables 3 VRMS, 0,15-80 MHz, 1 KHz/2 Hz 80% AM Dip to 40% for 5 cycles (100 ms) Dip to 70% for 25 cycles (500 ms) Drop-out to 5% for 10 ms Interrupts > 95% for 5 s Standard EN 60601-1-2 EN 61000-4-2 EN 61000-4-3 EN 61000-4-4 EN 61000-4-5 EN 61000-4-6 EN61000-4-11 EN61000-4-11 EN61000-4-11 EN61000-4-11 4 3 3 3 3 A A A A B A B B B C Test Level Performance criteria

Electric Fast Transient Surge

Conducted RF Immunity Dips and Interruptions

SAFETY AGENCIES APPROVAL

Certification Body CSA/UL Safety Standards and file numbers CSA C22.2 No. 60950-1, UL 60950-1; 2007, 2nd edition CSA C22.2 No.601.1, ANSI/AAMI ES60601-1 3 IEC/EN 60950-1 2 nd edition IEC/EN 60601-1 3
rd rd

Category Information Technology Eq. Medical Information Technology Eq. Medical Information Technology Eq. Medical edition

IEC IECEE CB Certification

edition

CE

Low Voltage Directive (LDV) 2006/95/EC Low Voltage Directive (LDV) 2007/47/EC MDD

OUTLINE DRAWING AND CONNECTIONS OPEN FRAME

Connector AC Input Connector P1 P1 Mating Connector Protection Earth Connector P2 P2 Mating Connector Output Connector P3 P3 Mating Connector Signals Connector P4 P Mating Connector Manufacturer and Part Number Molex 26-60-4030 or equivalent Molex 09-93-0300 (Crimp Terminal Housing) Molex 08-50-0105 (Crimp Terminal, 18-24 AWG) Molex 19705-4301 or equivalent Any tin finished 6.35x0.81 mm receptacle Molex 39-28-1123 or equivalent Molex 39-01-2120 (Crimp Terminal Housing) Molex 39-00-0039 (Crimp Terminal, 18-24 AWG) Molex 90130-1108 or equivalent Molex 90142-0008 (Crimp Terminal Housing) Molex 90119-0109 (Crimp Terminal, 22-24 AWG)

Note: PCB head connectors and their mating are the same for all the package options.

Pin 1 2 3

AC Input P1 Function AC Live Not Present AC Neutral

Protection Earth P2 GND AC Ground Output Connector P3 Pin Function 1 +V1 2 +V1 3 +V1 4 +V1 5 +V1 6 +V1 7 V1 RTN 8 V1 RTN 9 V1 RTN 10 V1 RTN 11 V1 RTN 12 V1 RTN Signal Connector P4 Pin Function 1 +5VSB 2 P_OK 3 -V2 4 PS_ON 5 RS+ 6 COM 7 +V2 8 COM

Overall dimensions: (76.2 X 127.0 X 35.6) mm; (3.00 X 5.00 X 1.40) in Weight: 360 g; 0.79 lb

Roal Electronics, S.p.A. may change product specifications and accordingly the information presented in this document. Customers are responsible for their products and applications using Roal Electronics, S.p.A. products. Roal Electronics, S.p.A. assumes no liability from the use of its products outside of specifications. No license is granted to any intellectual property rights by this document. ROAL ELECTRONICS, S.P.A. DISCLAIMS ALL REPRESENTATIONS AND WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF NONINFRINGEMENT, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Europe, Middle East and Africa ROAL Electronics S.p.A Via Jesina 56/A 60022 Castelfidardo (AN) Italy Tel:+39 071 721461 Fax:+ 39 071 72146 480

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