- He is the son of Patricia O'Connor, a retired Chicago teacher, and James O'Connor, a retired Chicago police officer.
- Often appears in Stephen Sommers's movies.
- Grew up on the southwest side of Chicago.
- In Van Helsing (2004) he played Dr. Frankenstein's assistant Igor. He also appeared with his The Mummy (1999) co-star Brendan Fraser in Gods and Monsters (1998), a film about James Whale, the director of the classic movies Frankenstein (1931) & Bride of Frankenstein (1935).
- Trained for the stage at DePaul/Goodman School of Drama.
- Graduated from the Theatre School at DePaul University in Chicago.
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