Mechanism of Action of Colloidal
Solid Dispersions
F. Chiñas-Castillo
e-mail:
[email protected]
Instituto Tecnologico de Oaxaca,
Wilfrido Massieu s/n, Oaxaca, Oax.,
México
H. A. Spikes
Mechanical Engineering Department,
Tribology Section,
Imperial College,
London, SW7 2BX, U.K.
1
In the past there has been considerable interest in the possibility of using liquid lubricants
containing dispersed, solid particles in the 1–50 micron size range to reduce friction and
wear. These particles are used in greases and some industrial oils. Researchers are now
directing their attention to the behavior of much smaller colloidal particles in the range
of 5 nm to 200 nm diameter. Such systems are formally known as ‘‘colloidal sols’’ and
have been claimed to influence friction and wear. Further reasons for studying such
colloidal particles is that they are present in soot-contaminated engine lubricating oils, as
wear debris and as partially-soluble additives. Thus, the objective of the work derived in
this paper was to investigate the mechanism of action of colloidal solid particles in the
range of 5 to 200 nm diameter in lubricating oils. Of particular interest was the effect of
slide-roll ratio on particle entrainment and the influence of the ratio of particle diameter
to elastohydrodynamic lubricant film thickness on particles’ behavior. This study has
shown that in thin film contacts, colloid nanoparticles penetrate EHD contacts mainly by
a mechanism of mechanical entrapment. It is found also that in rolling contacts at slow
speeds, colloids formed a boundary film of at least 1 or 2 times the particle size. This film
influence friction and wear. However, this film is lost at high speed and the film thickness
reverts to the colloid-free fluid. The results of this study have enabled a mechanism of
lubricating action by colloid sols to be derived. @DOI: 10.1115/1.1537752#
Introduction
Nowadays many lubricating oils contain solid particles added
either deliberately, to improve their lubricating characteristics, or
present by accident as is the case of debris contaminants. A large
number of papers have reported experimental and theoretical studies on the behavior of particles larger than 1 mm in dispersions in
high pressure lubricated contacts @1– 4#. In all the cases, the mean
particle size studied has been greater than the prevailing EHD film
thickness.
Optical studies have shown that, under pure rolling and low
speeds ~;0.002 m/s!, large individual particles are trapped between the lubricated, rolling surfaces where they deform plastically and form a thin film adhered to the surfaces. However, this
film is removed with increasing speeds @2,4#. At high-speeds, the
particles are swept around the contact and few, if any, are entrained.
It has been found that these particles show a different behavior
in mixed sliding-rolling contacts compared to pure rolling. Under
such conditions, large particles were found to accumulate at the
inlet and to be entrapped as in pure rolling up to a slide/roll ratio
of around 0.7, depending strongly on the particle concentration
and size. At higher slide/roll ratios however, the particles accumulated in the inlet, restricting the lubricant supply and causing starvation in the contact and surface damage @4#.
In practical applications there exist a number of systems where
tiny solid little particles, with size much smaller than 1 mm, are
present in lubricating oils. Practically important examples of these
systems, termed as ‘‘colloidal sols,’’ are sooty oils where tiny
carbon particles are dispersed in an engine oil, and overbased
detergent additives, which are based on dispersed solid particles
of calcium or magnesium carbonate. Early studies indicate that
commercial colloidal dispersions of MoS2 , graphite and ptfe, reduce friction and provide fuel energy saving in automotive engines and gears @5#. In recent years there has also been considerable interest in the application of a range of other colloidallydispersed additives, such as borates and MoS2 .
Contributed by the Tribology Division for publication in the ASME JOURNAL OF
TRIBOLOGY. Manuscript received by the Tribology Division February 26, 2002;
revised manuscript received August 6, 2002. Associate Editor: M. M. Khonsari.
552 Õ Vol. 125, JULY 2003
One of the first systematic attempts to study the tribological
properties of metallic nanoparticles in colloidal aqueous dispersions is described by Mishina et al. in @6#. These sols consisting of
particles between 30–100 nm were evaluated in a pure sliding
contact using different surface materials. Mishina’s experiments
indicate that the influence of colloid particles on friction and wear
depends strongly on the material.
Over the last few years, Xue et al. @7# and Dong’s team @8# have
carried out studies on a wide range of different colloid solid nanoparticles in the range of 5–100 nm using a pin-on-disk and fourball tribo-tester. Results of these studies indicate that colloidal
nanoparticles show good friction and wear reduction characteristics at concentrations below 2% wt.. However in some cases colloid nanoparticles exhibit a deleterious effect enhancing either
friction or wear @6#.
Recently the authors of this paper presented a systematic study
to explore the behavior of these tiny particles in lubricated contacts and the extent and conditions under which colloidal particles
pass through lubricated contacts, and infer how this behavior affect the tribological performance of base lubricants. They observed and measured the build-up of sol particles in contacts using
ultra-thin interferometry. It has been found that colloidal nanoparticles do go through rolling contacts to form patchy films at low
speeds, contributing to lubricant film thickness, but this film enhancement disappears in high-speed contacts @9#. They also
showed that there is a significant difference in the behavior of
colloid particles in mixed rolling/sliding conditions. In such contacts, the colloid formed a boundary film at very low speeds, as in
pure rolling, but this disappeared with increasing slide-roll ratio
@10#. Now, the current paper presents the rules governing the entry
and behavior of colloid sol particles in both pure rolling and
mixed rolling/sliding lubricated contacts.
2
Materials and Colloid Preparation
This paper reports the results obtained from experimental tests
performed on three colloidal sol systems. The main characteristics
of these systems are listed in Table 1.
Hexadecane was chosen as dispersing media and was purified
by passage through a column of activated alumina and silica gel
prior to use. The colloids were prepared by chemical reduction of
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Table 1 Main characteristics of the systems under study
Particle
Dispersing Medium
Size ~nm!
Gold
Gold
Silver
hexadecane
hexadecane
hexadecane
20
5
6
metal salts and synthesized in aqueous media; then the particles
were transferred to the hydrocarbon phase. Characterization of the
colloids was made using a transmission electron microscope
~TEM!; photo-correlation spectroscopy ~PCS! was used to confirm the size of the particles in the hexadecane.
2.1
Preparation of Colloids
a. Ag-Oleate. The preparation of this oleate-capped Ag colloid
~coated with a thin layer of oleate! was described previously
in paper @9#. It comprises tiny 6 nm Ag spherical particles.
b. Au-Oleate. The synthesis of an oleate-capped gold colloid
sol is described in reference @10#. It consists of 20 nm solid
spherical Au particles.
c. Au-Amine. An amine-capped gold colloid sol of 5 nm diameter particle size was stabilized using a primary amine and
synthesized according to reference @11#. Dodecylamine
(C12H25NH2 ), chloroauric acid (HAuCl4 3H2 O), sodium
borohydride 99 percent (NaBH4 ), tetraoctylammonium bromide 98 percent (N (C8 H17) 4 Br) were all obtained from Aldrich Chemical Co. These chemicals were used as received.
A yellow solution of 0.284 mmol of chloroauric acid was prepared in 25 mL of distilled water. Next, 0.667 mmol of tetraoctylammonium bromide was dissolved into 25 mL of toluene. This
solution was added with rapid stirring to the aqueous solution.
This mixture was vigorously stirred until all the orange color was
removed from the aqueous phase. Next, 3.1 mmol of dodecylamine in 25 mL of toluene was added with stirring to the twophase mixture. Finally, 4.36 mmol of sodium borohydride solution
in 25 mL of distilled water was added to the mixture while stirring. After that, the aqueous phase was discarded and the organic
phase reduced in volume to 5 mL by rotary evaporation. Then,
150 mL of n-hexadecane was added to the colloid sol in toluene
and mixed with stirring to obtain a uniform dispersion of a deepdark red purple and then the small amount of toluene was evaporated under reduced pressure.
3
Experimental Techniques
3.1 EHD Film Thickness Measurements. Film-forming
properties of colloid sols were measured by ultra-thin film interferometry in a high-pressure, ball-on-flat rig @12#. In this, a contact is formed by a highly-polished, steel ball ~AISI 52100, 19 mm
diameter! and a chromium and silica-coated glass disc. The rig is
coupled with DC servomotor that can drive ball and disc independently, inducing sliding/rolling motion. The composite roughness
of the contacting surfaces was 11 nm. The film thickness test rig
set up can be found in @9#. All tests were carried out at a controlled temperature of 25°C60.5. In each test, a new steel ball
was used and all the relevant rig parts were thoroughly cleaned
with analytical grade toluene and acetone. The ball and disc were
carefully cleaned by immersion in boiling toluene followed by
rinsing with acetone. In this study, a load of 20 N was applied to
produce a maximum Hertzian pressure of 0.52 GPa and a contact
radius of 136 mm.
3.2 MTM
Traction
Measurements. A
computercontrolled, mini-traction machine ~MTM! was used to determine
the friction characteristics of the colloidal dispersions in the EHD
and mixed lubrication regime. Details of the rig setup are found in
reference @9#. In this test, a contact is formed between a polished
steel ball ~19 mm diameter! and the flat surface of a disc; both
being driven independently to produce mixed sliding/rolling motion. A force transducer measures the traction force applied to the
ball specimen.
In this study, all the parts in contact with the fluid to be tested
were cleaned, first with toluene and then acetone and dried prior
to a test. Friction measurements in all tests were carried out at a
load of 30 N ~mean Hertz pressure of 0.93 GPa!. The combined
roughness of the MTM contact was 15 nm, and friction measurements were taken over a range of entrainment speeds between
0.002 m/s and 2 m/s. The slide/roll ratio SRR is defined as the
ratio of sliding speed to mean entrainment speed.
4
Experimental Results
4.1
Oleate-Capped Silver Colloid
4.1.1 Film Thickness Results.
a. Pure Rolling. Film thickness results are shown in Fig. 1.
The base fluid gives a straight line in a log ~film thickness!
versus log ~entrainment speed! plot, with a slope of about
0.67, according to EHD theory. The base fluid/surfactant
combination shows some scatter in the low speed range ~0–
0.05 m/s! and a boundary film of 3.5 nm, which is likely to
be due to adsorption of the surfactant on the surface @13#.
The colloid shows quite a different behavior. At slow rolling
speeds, a boundary film was seen to develop over a period of
up to 5 minutes, before stabilizing at a thickness of about 12
nm. Stabilization normally took about ten revolutions of the
disc and so approximately 15 ball revolutions. Figure 1
shows the stabilized film thickness values and also indicates
that this boundary film is independent of speed up to about
0.08 m/s but then diminishes, so that negligible boundary
film remains in high-speed conditions.
Upon reducing the speed again, the boundary film was found
to reform again during about ten disc revolutions. The thickness of this boundary film in the slow speed region was
approximately twice the size of the colloidal silver particles.
b. MixedRolling/Sliding. Figure 1 also compares the behavior
of silver colloid in hexadecane at 25°C in both rolling and
50 percent SRR. In mixed rolling/sliding contact, this colloid
formed also a boundary film of similar magnitude to that
obtained in pure rolling. However, at 50 percent SRR the
film was only present up to an entrainment speed of 0.02
m/s, as compared to 0.08 m/s exhibited in pure rolling contact, after which the effect of the particles was negligible.
4.1.2 MTM Friction Results. MTM results are shown in Fig.
2. At speeds below 1 m/s, the base fluid/stabilizer combination
produces a reduction in friction coefficient compared to the base
Fig. 1 Film thickness results
n -hexadecane, SRR effect, 25°C
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for
silver
colloid
in
JULY 2003, Vol. 125 Õ 553
Fig. 2 MTM friction results for silver colloid in n -hexadecane,
50 percent SRR, 30°C
fluid alone that suggests that the stabilizer has a boundary lubricating effect also observed in the film thickness test.
Figure 1 indicates that the colloidal sol provides no significant
further contribution to friction in the EHD and mixed regimes
~above 0.1 m/s!. However, as the entrainment speed is reduced
below 0.025 m/s, the silver nanoparticles give a friction coefficient below that obtained for the particle-free, base fluid/stabilizer
blend. This entrainment speed of 0.025 m/s corresponds closely to
the speed above which the colloid does not contribute to film
thickness at 50 percent SRR.
4.2
Oleate-Capped Gold Colloid
4.2.1 Film Thickness Results.
a. Pure Rolling. In pure rolling condition a quite scattered film
thickness, ranging between 20 to 40 nm ~1 to 2 times the
primary particle diameter!, was seen to form at very low
speed ~0.002 m/s!. This behavior continues up to a speed of
about 0.1 m/s where the fluctuations of film value cease and
only the base fluid film thickness is registered. Further experimentation indicated that, as for silver colloid, this film
thickness was dependent on time. When the speed was rapidly changed at low speeds, the film gradually built up to
about twice the particle diameter, to reach a maximum of
30– 40 nm. This effect is not shown for the sake of clarity.
This graph shows a small boundary film of 2.7 nm provided
by the stabilizer adsorption.
b. Mixed Rolling-Sliding. In mixed sliding/rolling the colloid
response showed the same trend as the silver colloid. Figure
3 collects together the behavior of both pure rolling and
mixed rolling/sliding conditions.
Fig. 3 Film thickness results for gold colloid in n -hexadecane,
SRR effect, 25°C
Fig. 4 MTM friction results for gold colloid in n -hexadecane at
30°C, 50 percnet SRR and 30 percent SRR
4.2.2 MTM Friction Results.
a. SRR Effect on Friction. As Fig. 4 indicates, at 50 percent
SRR at 25°C, this gold colloid shows friction-reducing properties in the boundary regime at an entrainment speed of less
than 0.01 m/s, where the film thickness of hexadecane is 2.5
nm. This reduction is higher than that provided by the stabilizer alone. In the mixed regime, the graph also shows a
slight friction reduction. This may be explained by a
smoothening effect of the surface due to the colloid, shifting
the Stribeck curve slightly downwards. Finally in the EHD
regime no contribution from the nanoparticles is observed. It
can be seen that a reduction to 30 percent SRR causes the
gold particles to influence friction at entrainment speeds of
0.05 m/s, i.e., at a higher speed than at 50 percent SRR.
b. Temperature Effect on Friction. The temperature effect of
the colloid, investigated by performing MTM tests at elevated temperatures and a constant 50 percent SRR, is observed as a significant friction reduction at slow speeds that
becomes clearer at high temperature, compared to the base
fluid-stabilizer blend. It is found that this gold-oleate colloid
provides anti-friction and anti-wear characteristics to the
base fluid not only under boundary but also mixed regime;
this characteristic was not observed for the silver sol, which
worked only in boundary regime. Increasing the temperature
reduces the viscosity of the base fluid so that more asperitycolloid particles interactions occur.
4.3
Amine-Capped Gold Colloid
4.3.1 Film Thickness Results.
a. Pure Rolling. Figure 6 shows the film thickness measurements for this gold colloid. The combination of base fluid/
stabilizer gives a small boundary film at slow speeds of 2.5
Fig. 5 Effect of temperature on gold colloid performance at 50
percent SRR
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Fig. 6 Film thickness results for gold colloid in hexadecane at
25°C SRR effect
nm. However, the colloid contribute 6 nm to film thickness
in the boundary regime up to an entrainment speed of 0.01
m/s, where the film is lost and only the base fluid film thickness is registered. This colloid behaves as the oleate-capped
gold of 20 nm particles did, except that the film contribution
is smaller. The most likely explanation of this difference is
the much smaller size of the colloidal particles.
b. Mixed Rolling/Sliding. It is seen that the colloid shows a
similar behavior in the low speed range from 0.002 to 0.006
m/s to pure rolling but above this speed the film falls to the
value found for the colloid-free base fluid.
5
Discussion
The results of the study carried out provide several aspects for
discussion.
Effect of Particle Size. The effect of particle size was evident
because gold particles of 20 nm were more effective in reducing
friction and wear than gold particles of 5 nm. This difference may
be because the tiny 5 nm particles allow more asperities interaction than do the 20 nm particles.
Rolling Contacts. It has been found experimentally by ultrathin film interferometry that tiny solid colloid particles of gold,
and silver are entrained and do pass through lubricated contacts
augmenting the EHD film thickness and forming an unevenlydistributed solid boundary film that develops over time and remains in the static contact, separating the mating surfaces. The
film formed has usually a beneficial effect on both friction and
wear in sliding and rolling/sliding contacts. The thickness of film
formed by the colloids was about one or two times the particle
size, suggesting an uneven layer of individual or tightly packed
particles on the rolling surfaces.
This study has revealed that in nominally pure rolling contacts,
the particles are entrained when the base oil film thickness is less
than the particle diameter (h,d), which practically means at
slow rolling speeds or high temperatures. However, as the speed is
increased and the base oil film thickness surpasses the particle size
(h;d), this contribution is not observed any longer. It is thus
likely that colloid particles adhere to the solid, rolling surfaces
only if they are mechanically trapped in the inlet, i.e., if they are
larger than the film thickness. This trapping mechanism has been
discussed for larger solid particles @4#. Once the EHD fluid film
thickness becomes greater than the diameter of the particles, most
of the particles may then be rejected from the contact inlet by side
and reverse fluid flow or just pass through the contact without
adhering to the surfaces and thus without contributing significantly to film thickness.
It is noteworthy that, for the colloids studied, a contribution to
film thickness was seen at rolling speeds only up to a value when
the mean oil film thickness reached approximately one or two
Fig. 7 Flow pattern of an EHD contact
times the particle diameter ~7–10 nm for silver, 20–30 nm for
oleate-capped gold and 5– 6 nm for amine-capped gold!. Above
this speed, the colloids behaved in a similar fashion to the corresponding surfactant-containing base fluids.
Nevertheless, the authors have found that other colloids can
form films able to survive high speeds and SRR conditions @14#. It
was found that as the temperature is raised, the boundary film
formed by colloidal particles survived up to higher entrainment
speeds, although this contribution was lost as soon as the base
fluid film thickness was about one or two times the particle diameter. This is simply because the viscosity of the fluid and thus the
EHD film thickness decreases with temperature so then the effect
of colloid film formation is more striking. This indicates that the
particle size/fluid film thickness ratio controls the entrapment of
particles. These colloidal sols generally showed good anti-friction
and anti-wear properties, working best at the highest temperature
tested ~100°C!.
It is known that in the EHD contact inlet, the flow is divided in
two regions. One is the region where the flow can pass through
the contact and the other is the reverse-flow or back flow originated by the formation of two vortices that reject part of the flow
from the contact. This is represented in Fig. 7 and it has been
discussed in references @15–16#. In this figure the velocity profiles
describe two main regions. Zone ~A! is the region of reverse flow
where the particles are rejected from the contact inlet and zone
~B! is where the particles-containing fluid pass through the contact. This velocity profile has a neutral position ~S! called ‘‘stagnation point,’’ where the fluid forces acting on a particle will be
balanced. If a solid particle is in zone ~B!, it has a high possibility
of being entrained into the contact whereas particles in zone ~A!
will be rejected.
The flow streamlines for a point contact in slow rolling conditions were calculated for a 19 mm steel ball on glass disc and
plotted in Fig. 8 using a streamline function defined in reference
@15#. In this analysis, Grubin’s approximation @17# has been used
as an approximation that although simplistic, can be used to
speculate about the possible mechanism of entrapment. The forces
acting on a particle at the point of contact with the mating surfaces
is shown in Fig. 9. It can be seen that in pure rolling, the rubbing
surfaces have friction forces that drag the particle into the contact
as long as the particle is larger than the film thickness.
Figure 8 shows that at slow speed, i.e., when the particle is
much larger than the film thickness, the particle is ‘‘pinched’’ by
the mating surfaces in the region where most or all the flow pass
through the contact and then is entrained. However, at high speed,
the stagnation point and back flow vortices move away of the
contact inlet @15# and this makes difficult for the smaller particles
to reach the point where they can be entrained by the surfaces. In
these conditions, the probability that the particles are rejected
from the contact is high because only the fluid forces would act on
the particles and easily position them in the lines of reverse-flow.
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JULY 2003, Vol. 125 Õ 555
Fig. 8 Flow pattern in EHD point contact pure rolling
Thus, the particles would not be able to make contact with the
frictional surfaces to be entrained into the contact since the location of the stagnation or equilibrium point is farther away of the
central contact than it would be for slow speeds.
Fig. 10 Typical behavior of colloidal particles with varying
slide-roll ratio
Mixed SlidingÕRolling Contacts. This study reveals that the
behavior of colloid particles in mixed rolling-sliding contacts differs from that in rolling contacts. Particles are still entrained at
slow speeds in mixed rolling-sliding contacts, forming a boundary
film. However, the ‘‘transition speed,’’ above which the film contribution is lost, decreases with increasing SRR and a pattern similar to Fig. 10 is seen.
In practice, as seen for example in Fig. 5 for the oleate-capped
gold colloid in hexadecane, this is manifested in a loss of boundary film at lower speeds as the slide/roll ratio increases. This
response is probably related to the influence of sliding-rolling
on streamline flow patterns in the inlet, as discussed by
Hamrock @15#.
In mixed sliding rolling contacts, the forces experienced by the
colloid particles in the inlet region present two important changes
as compared to the pure rolling case. Firstly, the fluid forces will
vary as the slide roll ratio is increased; in these conditions, the
stagnation point shift towards the slower moving surface and
makes the flow streamline pattern asymmetrical, as shown in
Fig. 11.
It is also important to note that in Poiseuille flow, the forces of
the fluid cause the colloid particles to migrate and move near the
walls @18 –19#. However, in a Couette flow they remain in the
flow central line. As the percentage of slide roll ratio increases,
the Couette flow is also increased; this may push some of the
particles to reverse-flow lines and could be a reason for rejection
of particles from the contact inlet.
Now, considering the frictional forces in a pure rolling contact.
If the colloid particles move slowly or at the same speed of the
mating surfaces then the frictional forces will drag them into the
contact. In the case of a mixed sliding/rolling contact, the situation
is more complex and will depend usually upon the relative speed
of the particles with respect to the surfaces. If the particles make
contact with the surfaces at a speed slightly slower than both
surfaces, then, they will experience frictional forces that would
drag and entrain them into the contact. It should be noted that the
fluid itself might also provide a balance to any friction couple
experienced.
However, if the particles move at the mean entrainment speed,
i.e., at an intermediate speed, they will experience a friction
couple that could make the particle slip on the contact point and
be rejected by back flow as shown in Fig. 12. The direction of the
frictional force will depend on the direction of motion of the particle relative to the low surface. Thus, both, fluid and frictional
Fig. 9 Forces acting on a particle in a pure rolling contact
Fig. 11 Flow pattern in EHD point contact pure sliding
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Acknowledgment
The authors thank The National Council for Science and Technology ~CONACYT! and Instituto Tecnologico de Oaxaca,
Mexico for their financial support in this work.
References
Fig. 12 Forces acting on a particle in a pure sliding contact
forces have to combine to ensure that particles are entrained in
conditions that appear to occur when: ~a! they are larger than the
film thickness, and ~b! the SRR is low.
6
Conclusions
Three metallic colloid systems have been prepared and tested
under different conditions. The colloidal dispersions consisted of
silver and gold nanoparticles sterically stabilized in n-hexadecane.
• Colloidal nanoparticles penetrate into lubricated EHD contacts via a mechanical entrapment mechanism to form a
boundary film influencing friction and wear. This film is
solid-like and it is unable to renew on the surface at high
speeds when the film thickness is thicker than the particle
diameter.
• These nanoparticles are entrained into rolling and sliding contacts only at slow speeds when the film thickness is smaller
than the particle size contributing to film thickness.
• For a given %SRR, a critical speed is observed. Below this
speed, particles penetrate the contact and influence the film
thickness and above this limit, they have no effect.
• The study carried out presents direct experimental evidence
that particle size/film thickness ratio determines particle entrapment of colloids and that, colloidal solid nanoparticles
behave very similarly to their much larger brothers.
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Journal of Tribology
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