SOLAR HYDROGEN
PRODUCTION
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SOLAR HYDROGEN
PRODUCTION
Processes, Systems
and Technologies
Edited by
FRANCESCO CALISE
MASSIMO DENTICE D’ACCADIA
MASSIMO SANTARELLI
ANDREA LANZINI
DOMENICO FERRERO
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ISBN 978-0-12-814853-2
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Contents
Contributors
About the Editors
xi
xv
Part I Introduction to hydrogen production routes: Processes
and technologies
1
1.
3
Hydrogen properties
Ali Keçebaş, Muhammet Kayfeci
2.
1.1 Introduction
1.2 History of hydrogen
1.3 Atomic and molecular hydrogen
1.4 Hydrogen compounds
1.5 Energy from hydrogen
1.6 Hydrogen physical and chemical properties
1.7 Thermodynamical properties of hydrogen
1.8 Flammability of hydrogen
1.9 Reactivity of hydrogen
1.10 Hydrogen production
1.11 Applications of hydrogen
1.12 Safe use of hydrogen
References
Further reading
3
5
8
10
13
14
21
22
23
25
26
28
28
29
Hydrogen policy, market, and R&D projects
31
Benedetto Nastasi
3.
2.1 Hydrogen in the National policies
2.2 Research & Development in solar hydrogen production
2.3 Market and cost metrics of solar hydrogen production
References
31
33
36
41
Hydrogen production
45
Muhammet Kayfeci, Ali Keçebaş, Mutlucan Bayat
3.1 Hydrogen production from fossil fuels
3.2 Hydrogen from water splitting
45
58
v
vi
Contents
4.
3.3 Biomass-based hydrogen production
3.4 Biological hydrogen production
3.5 Hydrogen recovery from waste gas stream
3.6 Conclusion
References
59
61
68
80
81
Hydrogen storage
85
Muhammet Kayfeci, Ali Keçebaş
4.1 Introduction
4.2 Hydrogen storage methods
4.3 Pressurized hydrogen storage
4.4 Liquefied hydrogen storage
4.5 Metal hydrides
4.6 Hydrogen storage in nanostructured/porous material
4.7 Glass microspheres
4.8 Boron-based storage
4.9 The storage in underground
4.10 Methanol
4.11 Petrol and other hydrocarbons
References
Further reading
Part II
5.
85
87
88
91
93
101
104
105
106
107
107
109
110
Solar harvesting
111
Solar energy availability
113
Amaya Martinez-Gracia
5.1 Introduction
5.2 Position of the receiving surfaces
5.3 Position of the Sun in the sky
5.4 Measurement of solar radiation
5.5 Shadow
5.6 Algorithms to calculate the terrestrial solar radiation
5.7 Solar databases
References
Further reading
6.
Solar thermal collectors
113
116
119
129
134
138
144
149
149
151
Giovanni Barone, Annamaria Buonomano, Cesare Forzano, Adolfo Palombo
6.1 Introduction
6.2 Nonconcentrating collectors
6.3 Concentrating collectors
References
Further reading
151
154
164
176
178
Contents
7.
Solar thermal power plants
179
Sotirios Karellas, Tryfon C. Roumpedakis
7.1 Introduction
7.2 Solar-driven Rankine cycle
7.3 Solar organic Rankine cycle
7.4 Power tower systems
7.5 Dish systems
7.6 Fresnel reflectors
7.7 Hybrid systems
7.8 Supercritical CO2
7.9 Conclusions
Acknowledgments
References
Further reading
8.
Solar photovoltaics (PV)
180
182
195
201
215
219
220
225
227
228
228
235
237
Angel Antonio Bayod-Rújula
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
Basic theory of semiconductors. Photovoltaic effect
Conversion of sunlight into electricity
Basic structure of a solar cell
Characteristics of a solar cell
Cell types
The photovoltaic module
Characteristics of a photovoltaic module
Work point of a photovoltaic module
PV applications
Estimation of the production of photovoltaic systems
connected to the grid
8.11 Costs
Part III
9.
Processes for solar-driven hydrogen production
Electrochemical hydrogen generation
238
246
247
249
259
272
275
282
286
288
295
297
299
Ali Keçebaş, Muhammet Kayfeci, Mutlucan Bayat
9.1 Introduction
9.2 Hydrogen production from water electrolysis
References
299
300
315
vii
viii
Contents
10. Hydrogen from solar thermal energy
319
Heidi I. Villafán-Vidales, Camilo A. Arancibia-Bulnes, Patricio J. Valades-Pelayo,
Hernando Romero-Paredes, Ana K. Cuentas-Gallegos, Carlos E. Arreola-Ramos
10.1 Introduction
10.2 Thermochemical solar hydrogen production
10.3 Solar thermolysis
10.4 Thermochemical solar cycles
10.5 Solar reactors
10.6 Scale-up of solar thermochemical hydrogen production
10.7 Economic analysis
References
Further reading
11. Photo/electrocatalytic hydrogen exploitation for CO2 reduction
toward solar fuels production
320
320
323
325
336
342
349
355
363
365
Hilmar Guzmán, M. Amin Farkhondehfal, Kristine Rodulfo Tolod,
Simelys Hernández, Nunzio Russo
11.1 Introduction
11.2 Architectures of photo/electrochemical CO2 reduction to syngas
11.3 Solvent-less electrochemical conversion of CO2 into fuels or chemicals
References
Further reading
12. Hydrogen from photo-electrocatalytic water splitting
366
376
394
412
418
419
Hariprasad Narayanan, Balasubramanian Viswanathan,
Konda Ramasamy Krishnamurthy, Harindranathan Nair
12.1 Introduction
12.2 Early breakthroughs in PEC hydrogen production
12.3 Basic postulates and principles
12.4 Surface engineering of photoelectrodes
12.5 Bonding characteristics and its role
12.6 New generation materials: Perovskites
12.7 Prospects on photodecomposition of water decomposition
12.8 Conclusion
References
419
439
441
451
460
461
469
470
471
Contents
13. Hybrid and novel solar hydrogen systems
487
Rafał Figaj, Laura Vanoli
13.1 Photovoltaic systems
13.2 Systems with electrical generation and thermochemical cycles
13.3 Photocatalysis and photoelectrochemical methods
13.4 Gasification, reforming, and cracking
References
14. Photobiological hydrogen production
490
498
501
504
507
511
Eleftherios Touloupakis, Giuseppe Torzillo
14.1 Introduction
14.2 Mechanisms of biohydrogen production
14.3 Optimization of hydrogen production process in microalgae
14.4 Microalgal hydrogen production process outdoors
14.5 Concluding remarks
References
Part IV Hydrogen for bulk energy storage of renewable
power sources
15. Power-to-X and power-to-power routes
511
512
515
518
520
521
527
529
Giulio Buffo, Paolo Marocco, Domenico Ferrero, Andrea Lanzini, Massimo Santarelli
15.1 Introduction
15.2 PtX routes
15.3 Power-to-power
15.4 Conclusions
References
Further reading
Index
530
536
549
552
553
557
559
ix
CHAPTER 10
Hydrogen from solar thermal energy
Heidi I. Villafán-Vidalesa, Camilo A. Arancibia-Bulnesa, Patricio J. Valades-Pelayoa,
Hernando
Romero-Paredesb, Ana K. Cuentas-Gallegosa, Carlos E. Arreola-Ramosa
a
Renewable Energy Institute (Instituto de Energı́as Renovables, UNAM), Temixco, Morelos, Mexico
Metropolitan Autonomus University-Iztapalapa (Universidad Autónoma Metropolitana-Iztapalapa), Mexico city, Mexico
b
Chapter Outline
Nomenclature
10.1 Introduction
10.2 Thermochemical solar hydrogen production
10.2.1 Thermodynamics of thermochemical processes
10.3 Solar thermolysis
10.3.1 Separation techniques
10.4 Thermochemical solar cycles
10.4.1 Thermodynamics of two-step thermochemical cycles
10.4.2 ZnO/Zn
10.4.3 Fe3 O4 /FeO and ferrites (Ax Fe3!x O4 )
10.4.4 Ceria
10.4.5 Perovskites
10.5 Solar reactors
10.5.1 Energy integration
10.5.2 Metal oxide loading
10.5.3 Reactor efficiency
10.6 Scale-up of solar thermochemical hydrogen production
10.6.1 Solar concentrator configurations
10.6.2 Solar towers
10.6.3 Design and modeling
10.6.4 Implementation
10.6.5 Control strategies
10.7 Economic analysis
References
Further reading
319
320
320
321
323
324
325
326
327
330
333
335
336
337
339
342
342
343
344
346
348
349
349
355
363
Nomenclature
α
Δg
Δh
Δs
e
ηcarnot
Cavity absorptance, dimensionless
Gibbs free energy of the reaction [J mol!1]
Enthalpy of the reaction [J mol!1]
Entropy of the reaction [J mol!1 K!1]
Cavity emittance, dimensionless
Carnot efficiency, dimensionless
Solar Hydrogen Production
https://doi.org/10.1016/B978-0-12-814853-2.00010-2
© 2019 Elsevier Inc.
All rights reserved.
319
320
Solar hydrogen production
ηsolar
ηmax, energy
ηA
σ
A
a
C
I
p O2
Qsolar
R
TH
TL
Tc
Solar energy absorption efficiency, dimensionless
Maximum exergy efficiency, dimensionless
Optical efficiency of the solar concentrator, dimensionless
Stefan-Boltzmann constant, 5.67 " 10!8 [J K!4 m!2 s!1]
Collector area [m2]
Solar cavity receptor area [m2]
Concentration ratio, dimensionless
Direct normal irradiance [W m!2]
Oxygen partial pressure [bar]
Solar energy coming from solar concentrator [W]
Universal gas constant, 8.3145 [J mol!1 K!1]
Upper operating temperature [K]
Lower operating temperature [K]
Cavity temperature [K]
10.1 Introduction
Hydrogen is presented as a promising renewable energy carrier [1] with potential use in
the transport sector and domestic applications [2]. Currently, hydrogen production is carried out, mainly, through catalytic reforming of natural gas, where the high temperatures
needed are attained by natural gas combustion [3]; hence, contributing to fossil fuels
depletion and the increase of greenhouse gas emissions [1]. Migrating toward a sustainable hydrogen economy requires developing production routes based on the carbonneutral energy sources such as concentrated solar energy [3]. This chapter devotes toward
the discussion of solar-driven thermochemical cycles for hydrogen production through
water splitting, a process that has the advantage of using both carbon-neutral energy
sources and abundant materials.
10.2 Thermochemical solar hydrogen production
In the recent years, technological advances in solar concentrating systems have driven the
development of novel processes to produce hydrogen from solar thermal energy with
high efficiencies [1]. Some of the most promising techniques for hydrogen production
are the solar thermochemical processes. The main advantage of this approach is that it
utilizes the entire solar spectrum, and as such, provides a favorable thermodynamic path
to solar fuels production with potentially high solar-to-fuel efficiencies and without the
use of precious metal catalysts [4]. Thermochemical processes make use of highly concentrated solar energy provided by concentrating systems to carry out high-temperature
endothermic chemical reactions. The fundamental structure of thermochemical processes is the following: first, solar energy passes through optical concentrating devices that
enable obtaining high temperatures. These systems consist of highly reflective structures
that follow the trajectory of the sun, concentrating it in a finite spot. The main
Hydrogen from solar thermal energy
concentrating technologies used in thermochemical processes are parabolic dishes, solar
furnaces, or central receiver systems (also known as power towers) [5]. Afterward, concentrated solar energy is absorbed in a solar reactor where high operating temperatures are
taken advantage to produce hydrogen [6]. Thermochemical methods include several
routes based on either hydrocarbon conversion, such as reforming, cracking, or gasification of hydrocarbons; or H2O splitting, such as thermochemical cycles or direct thermolysis [7]. The first three routes produce syngas (a mixture of H2 and CO in different
proportions that depend on the process), while thermochemical cycles and direct thermolysis of water produce pure hydrogen.
10.2.1 Thermodynamics of thermochemical processes
In general terms, in solar thermochemical processes, concentrated solar radiation provides
the energy required for hydrogen production by dissociation of water molecules or
hydrocarbons [8]. The most straightforward process for hydrogen production is by water
thermolysis; however, this process shows some disadvantages that are explained in detail
in the following sections:
1
H2 O ! H2 + O2 Δh ¼ 285:83kJ mol!1 ð1bar,298KÞ
2
(10.1)
The energy necessary to carry out this process is 285.83 kJ for 1 mol of water (Δh).
One portion of this energy is the Gibbs free energy of the reaction, (Δg), and must be
supplied as high-quality energy in the form of work, for example, electrical energy.
The difference between Δg and Δh is TΔs, the amount of energy that can be provided
as thermal energy:
Δg ¼ Δh ! T Δs
(10.2)
For example, let us go back to water-splitting reaction (Eq. 10.1). If we want to perform this reaction in an ideal electrolyzer that decomposes 1 mol of water at room conditions (298 K and 1 bar), it is necessary to supply 237.14 kJ of electrical energy (Δg) to
accomplish this process; however, the system also needs 48.69 kJ from its surroundings to
bring up the total amount of energy to 285.83 kJ [9].
The variation of the Gibbs free energy and TΔs as a function of temperature indicate
that Δg decreases, whereas TΔs increases with temperature. According to the above mentioned, the relation Δg/TΔs decreases as augmenting temperature, that is, the ratio of
work to thermal energy is much lower at high temperatures. For this reason, when using
concentrated solar energy, it is possible to reach high temperatures that allow to perform
reactions only with thermal energy [8]. The level of temperature needed to carry out the
process with thermal energy depends on the reaction, but for all cases, such level must
guarantee that reaction proceeds spontaneous to the right (i.e., Δg & 0).
321
322
Solar hydrogen production
Performing thermochemical solar processes with concentrated solar energy requires
the development of a special kind of chemical reactors, known as solar reactors. This kind
of reactors must efficiently absorbs concentrated solar radiation, minimizing material sintering, and wear, while using solar energy as a means to drive chemical reactions [10].
Solar reactors usually feature a cavity, consisting of a well-insulated enclosure with a small
aperture to trap incoming solar radiation [11]. In this respect, the solar energy absorption
efficiency is the fraction of incident solar power from the concentrator that is absorbed by
the cavity [12]. For a perfectly insulated solar cavity (i.e., negligible conduction and convection losses), it is estimated by applying the first law of thermodynamics:
ηsolar ¼
IAηA α ! EaσTc4
IA
(10.3)
where I is the direct normal irradiance, A is the solar concentrator or collector area, and
ηA corresponds to the solar concentrator optical efficiency. On the second term of the
numerator, a is the solar cavity receptor area, σ is the Stefan-Boltzmann constant, and
Tc is the cavity temperature. Finally, α and E are the absorptance and emittance of the
solar cavity, respectively.
The first term of Eq. (10.3) represents the incident energy, coming from the concentrator, and absorbed by the cavity. The second term is the energy emitted by the
cavity receptor at the temperature Tc, and IA is the energy from the concentrator.
According to Eq. (10.3), increasing the temperature of the cavity results in high radiative losses. Thus, it is desirable to have a cavity receptor with high absorptance and low
emittance [12]. Assuming a perfect optics of the concentrator, the concentration ratio
of the system C ¼ Aa and a blackbody cavity (absorptance and emittance equal to 1)
Eq. (10.3) reduces to
ηsolar ¼
IC ! σTc4
IC
(10.4)
The absorbed energy by the cavity is used to drive chemical reactions, while the solar
to fuel efficiency (ηsolar-to-fuel) gives us the amount of solar energy stored as chemical
energy (energy vector bonds) in a thermochemical process [5]. This efficiency is usually
defined as
ηsolar!to!fuel ¼
!Δg
Qsolar
(10.5)
where Qsolar is the solar energy coming from solar concentrator.
Some studies reported (ηsolar-to-fuel) based on the Δh considering the high heating
value and the amount of produced fuel. The maximum solar-to-fuel efficiency for an
ideal cycling process is determined by the exergy efficiency (maximum exergy efficiency,
ηmax, energy). This efficiency can be estimated by applying the second law of
Hydrogen from solar thermal energy
Fig. 10.1 Maximum system efficiency as a function of the cavity upper operating temperature for
several concentrations ratios of the furnace (for a TL ¼ 300 K).
thermodynamics and is defined as the product of the solar energy absorption efficiency of
a cavity and the Carnot efficiency [5, 8]:
"
!
"!
σTH4
TL
(10.6)
ηmax, energy ¼ ηsolar ηcarnot ¼ 1 !
1!
TH
IC
where ηcarnot is the Carnot efficiency, TH and TL are the upper and lower operating temperatures of the cavity.
Maximum system efficiency as a function of temperature is depicted in Fig. 10.1,
where it can be appreciated that ηmax, energy increases as cavity upper temperature rises;
reaching a maximum at a given concentration ratio and decreasing to zero. In addition, it
can be observed that higher concentration ratios result in higher system efficiencies,
which is why thermochemical processes are intended to be carried out at high temperatures; nonetheless, higher temperatures also involve higher radiation losses. Hence, it is
crucial to find optimal cavity conditions that allow reaching high upper operating temperatures, while keeping radiation heat losses low.
10.3 Solar thermolysis
The simplest solar thermochemical process for hydrogen production is the splitting of
water. This process takes place at temperatures above 3000 K. The overall reaction
can be described as follows [13]:
H2 O ! x1 H2 O + x2 OH + x3 O + x4 H + x5 O2 + x6 H2
(10.7)
323
324
Solar hydrogen production
The direct solar-driven splitting of water was widely studied in the period of
1975–85. The main research during this period consisted in thermodynamic analysis
and studies that demonstrated the feasibility of using concentrated solar energy to carry
out the process. Thermodynamic studies indicate that at 2000 K and 1 bar of pressure,
around 96% of water remains unreacted, whereas at 2500 K and 0.05 bar, only the 25%
of water is dissociated [14]. The above studies exhibit that high temperatures and low
pressures favor the dissociation of water [12]. Although it is possible to reach high temperatures with high-flux solar concentration systems, the thermolysis of water has been
scarcely studied because there are some major withdraws that need to be solved. The
first limitation is related with the construction materials of the reactor. There are a limited number of materials capable to withstand temperatures above 2500 K and hightemperature gradients. The second problem consists in the separation of the reaction
products. In this case, it is necessary an effective in situ separation system to avoid
recombination of H2 and O2 [12, 14].
Despite the above-mentioned limitations, a few reactors’ prototypes had been
designed to perform solar thermolysis of water [13–17]. In such studies, authors had proposed the use of high-temperature refractory materials, such as zirconia, which have thermal stability at temperatures up to 2000 K [14], but low resistance to temperature
gradients. This material has been used for both, the housing and insulation of solar reactors in the form of board or felt, and as porous membrane or crucible that are directly
irradiated with concentrated solar energy [12–14]. However, in these works, the separation of hydrogen from mixture is still a critical issue not only to avoid forming an explosive mixture, but also to avoid efficiency losses due to recombination [18].
10.3.1 Separation techniques
In general, the thermolysis process can be divided in two categories according to the gas
separation process [13]. The first category includes approaches where the gas separation is
carried out at the reaction temperature, and the second group where the separation of gases
is performed by rapid cooling or “quenching” of the reactor gases outlet. The gas separation at the reaction temperature can be performed by using selective membranes to separate
H2 or O2 of the mixture [15] or using new techniques like supersonic jets or centrifugation.
In the case of using selective membranes, these can be microporous refractory membranes
or membranes semipermeable to oxygen. The high-temperature in situ separation using
membranes has been used in some solar experiments [13, 14, 17]. On the other hand, the
separation by centrifugation and supersonic jets has been only proposed as a promising
technique for the separation of hydrogen from the gases mixture, but to our best acknowledge none of these last techniques has been experimentally demonstrated [13]. The separation of hydrogen and oxygen by rapid cooling or quenching technique consists in a rapid
decrease of temperature within various milliseconds. The time necessary for quenching the
Hydrogen from solar thermal energy
exit gases must be much shorter than the frequency factor of the reaction in order to stabilize the gas composition in the mixture. After quenching, hydrogen is separated from the
mixture with some conventional methods [13].
10.4 Thermochemical solar cycles
The main disadvantages in solar thermolysis of water motivate the possibility of lowering
temperatures. One potential option consists in using metal oxides through thermochemical cycles. In this type of process, water is the principal input and oxygen and hydrogen
and unreacted water are the main products [19] (Fig. 10.2).
The study of thermochemical processes begun in the late 1960s with the results of the
project Energy Depot carried out in the beginning of the 1960s. The main objective of this
project was to produce fuels, such as hydrogen, ammonia, and hydrazine, from simple
materials like earth, water, and air by using waste heat from nuclear reactors as energy
source of reactions. The results of this project were not satisfactory; however, they motivated continuing the study of hydrogen production using other energy sources such as
solar [20]. At the moment, over 350 thermochemical cycles are recognized to have the
potential to produce hydrogen with high efficiencies [21]. These cycles are classified into
two subcategories: multistep and two-step cycles.
Multistep solar thermochemical processes require three or more steps to obtain hydrogen and usually the maximum temperature is around 900°C. This type of processes can be
purely thermal or hybrid when including electrochemical step. Multistep cycles have been
Concentrated solar
energy
MxOy
MxOy–1+ y/2 O2
O2
H2O
H2
M xOy–1+ H2O
MxOy + H2
Temperature level
Fig. 10.2 Two-step thermochemical solar cycles scheme.
325
326
Solar hydrogen production
scarcely studied with solar energy due to complexity of the process, which include large
number of separation steps, difficulties of recover materials, and thermal losses [19].
On the other hand, two-step metal oxide thermochemical cycles require higher temperatures, but the simplicity of the process, high-efficiency, and several applications of the products reinforce the idea of using these cycles as a promising option for hydrogen production.
The first step of these cycles consists in the reduction of a metal oxide at high temperatures
where oxygen is released and the metal oxide is reduced to a lower valence state. The subsequent step comprises hydrogen production at low temperature, where the reduced metal is
oxidized back by taking oxygen from water. In this last step, the metal oxide is regenerated
establishing a cyclic process, where the metal oxide is used again in the first step [22]:
y
Mx Oy ! Mx Oy!1 + O2
(10.8)
2
Mx Oy!1 + H2 O ! Mx Oy + H2
(10.9)
Since the metal oxide is regenerated, the net reaction in this type of process is the
splitting of water: H2 O ! H2 + 12 O2 . According to the literature, two-step thermochemical cycles can be divided in two categories: nonvolatile and volatile cycles. In a
nonvolatile cycle, the reduced metal oxide remains in solid phase, and the reduction
of the materials is stoichiometric or nonstoichiometric. In the first category, there is a
change in the crystal structure of the metal oxide, whereas in nonstoichiometric cycles,
there is a partial reduction of the metal oxide. Otherwise, volatile cycles exhibit a solid to
gas-phase transition of the reduced material because reduction temperature is greater than
the vaporization temperature of the metal oxide [4]. In the last years, a considerable number of these cycles have been investigated and the majority of research efforts has been
focused on the study of the following redox pairs: ZnO/Zn, Fe3O4/FeO, and CeO2/
Ce2O3. Other materials, like perovskites, have been recently proposed as attractive materials for hydrogen production [23].
10.4.1 Thermodynamics of two-step thermochemical cycles
The selection of optimal conditions for performing thermochemical cycles depends on
thermodynamics of these cycles [24]. Thermodynamics is conceived using the standard
change of Gibbs energy at nonstandard pressures:
! "
1
pO2
Δg ¼ Δh ! T Δs + RTIn
(10.10)
p
2
where the pO2 is the oxygen partial pressure, the enthalpy and entropy change are the difference of enthalpy or entropy between reactants and products Δh ¼ hreactants ! hproducts
and Δs ¼ sreactants ! sproducts.
Nowadays, there are several softwares that contain extensive databases of several metal
oxides that allow to calculate chemical thermodynamic aspects of various thermochemical
Hydrogen from solar thermal energy
cycles, some examples are FactSage and HSC Chemistry. Two-step thermochemical
cycles involve two different temperatures: reduction and oxidation temperatures, which
are usually defined when the standard change in Gibbs energy of Eq. (10.10) is zero. A plot
of the reduction temperature versus the pressure for several redox pairs [24] show us that
the reduction temperature decreases at lower partial pressures, which can be performed by
using inert sweeping gas or operating in vacuum conditions; however, both cases involve
energy penalties obtaining an impact in the efficiency of the process [4]. This type of graphs
is also useful to determine if the reactant or product undergoes a phase change, which can
be observed when the curve has a slope change [24].
Oxidation temperature is also an important element that should be considered
when selecting a suitable thermochemical cycle for hydrogen production. In this case,
the oxidation reaction proceeds spontaneously when Δgox & 0, which results for [24]:
Δhred > Δhws, where Δhws is the enthalpy change of the direct water-splitting reaction
and Δhred is the enthalpy change of the reduction reaction.
According to the above mentioned, higher conversions of H2O to H2 are obtained
for larger values of Δhred [24]. For example, the enthalpy change of the reduction of ZnO
is around 350 kJ mol!1 at 25°C, whereas for the water splitting is 250 kJ mol!1 at 25°C.
In this case, Δhred, ZnO > Δhws which means that this redox pair has a satisfactory oxygen
affinity to split water. The Fe3O4/FeO, CeO2/CeO2!δ, and perovskite cycles have also
similar characteristics that ZnO/Zn cycle with satisfactory perspectives for hydrogen
production.
Thermodynamic analysis is a useful tool to determine upper efficiency and the limits
of the process; however, this type of analysis is not an exclusive way for analyzing the
viability of a redox material. Other studies, such as reaction kinetics, are necessary because
they give important information related to reaction extent and efficiencies that affect the
performance of a reactor operated under real conditions. This type of information in
addition with thermodynamics are necessary for the design of novel prototypes solar reactors [25, 26].
Aside from the design of solar reactors, the materials physicochemical properties can
be obtained by following the general principles of high-temperature material science, and
are of great importance to optimize solar-driven thermochemical cycles [25]. In the following sections, a review of the recent advances in the synthesis and kinetic analysis of
ZnO/Zn, Fe3O4/FeO, ferrites of the type (AxFe3!xO4), CeO2/CeO2!δ, and perovskites redox pairs is analyzed.
10.4.2 ZnO/Zn
ZnO is a white powder insoluble in water, has an n-type semiconductor behavior due to
oxygen vacancies or Zn interstitials. Based on its optical properties, it is considered as a
transparent material since it has the greatest UV absorption of all commercial pigments.
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ZnO is an interesting material to produce thermochemical solar fuels due to its ability to
give two electrons for conversion per formula unit. This characteristic among others,
such as high efficiency at moderate temperatures and high-specific fuel capacity [26],
situates the ZnO/Zn cycle as a promising candidate for solar hydrogen production.
The ZnO/Zn cycle was proposed in 1977 by Bilgen et al. [16] as an attractive option
for solar H2 production. In such study, the authors demonstrated the technical feasibility
of the use of solar energy as a heat of source of the chemical reaction.
The first step of the ZnO/Zn cycle involves the thermal reduction of ZnO to Zn at
temperatures above 2000 K:
1
ZnOðsÞ ! ZnðgÞ + O2
2
(10.11)
Followed by an exothermic reaction of metallic Zn with water to obtain H2 and ZnO
at temperatures below 1300 K:
Zns + H2 O ! ZnOðsÞ + H2
(10.12)
In the last three decades, the ZnO cycle has been extensively studied from thermodynamics to large-scale solar reactor development. However, the process has still some
problems that hinder its development to a commercial stage. One of the main problems is
related with the products of the reduction reaction. The Zn is in gas phase and a rapid
quenching is necessary to recover metallic Zn and to avoid recombination of Zn(g) with
O2, followed by a separation process to separate O2 from sweep inert gas (usually argon)
[26]. The above-mentioned causes big challenges in solar reactors design, and increases
the production costs of hydrogen: a techno-economic study performed in 2016 for a
Zn/ZnO solar hydrogen production facility of 110 MW, found a hydrogen production
cost of $53 kg!1 [26], which is not competitive with the actual production cost using
nonrenewable sources.
10.4.2.1 Synthesis
ZnO is obtained by different technologies, such as (1) oxidation of pure zinc under vapor
phase, known as the French process; or (2) roasting ZnO in its franklinite structure or
other ores with coal followed by oxidation in air [27]. The progress made when using
this material is not related with its synthesis procedure itself since it evaporates, but
has more relation with the physical form of ZnO. That is, it can be used as blocks, bulk,
and powders with different purities; and the main issue is to design strategies that allow to
have high surface areas [23]. For example, the ZnO powders exhibit higher surface area
compared to ZnO blocks obtaining larger amounts of H2 and CO during the second step
of solar thermochemical processes [24, 28, 29].
Hydrogen from solar thermal energy
10.4.2.2 Kinetics
The analysis of the kinetic performance of both, reduction and WS reactions
(Eqs. 10.11, 10.12) is a critical issue that allow to optimize the size of solar reactors,
and thus obtaining higher efficiencies and competitive hydrogen costs [30]. The kinetic
studies for the ZnO/Zn cycle usually are carried out in thermogravimetric (TG) balances, where it is possible to obtain in well-controlled conditions a precise measurement of the reaction progress and to determine kinetic parameters related with the
microscopic chemistry of the reaction. Alternatively, global reaction kinetic parameters
can be obtained by using a global inverse method, which is more convenient for general
purpose studies. In this last case, larger amounts of material are used compared to a TG,
which promotes some physical phenomena such as heat and mass transfer limitations
[31]. In addition, the kinetics of the ZnO/Zn cycle has been also studied with a solar
TG balance, which consists in a well-insulated cavity equipped with a balance to measure the mass loss of a sample subject to concentrated solar radiation. The main objective of this equipment is to obtain kinetic parameters under more real conditions, that
is, high radiative fluxes and high heating rates [32].
TG studies performed in conventional TG equipment had demonstrated that the reduction reaction (Eq. 10.11) starts at temperatures around 1500 K, but requires temperatures
above 1824 K to reach an acceptable dissociation degree. The reduction reaction follows
a temperature dependence described by the Arrhenius law, that is, k ¼ k0 expðEa =RT Þ,
where k is the reaction rate constant, k0 is the preexponential factor, Ea is the activation
energy, and T is the temperature. Several studies had been performed to obtain Ea, for example, Hieschwald and Stolze obtained an activation energy of 319 kJ mol!1 in the temperature
range of 1130–1385 K under a reduced pressure of 1.33 mbar [33]. Other works have analyzed the effect of the ZnO particle size and the initial loaded mass in the kinetic parameters
determining that these variables have no significant effect [34]. In addition, it was found that
the rate of reduction reaction decreases as increasing the oxygen concentration; therefore,
this step requires low oxygen partial pressures, which can be obtained by using a constant
flow of inert gas or vacuum conditions; however, both impact in the efficiency [26, 35].
The purity of the material also impact in the reaction rate. Weindekaff et al. [35] found that
the presence of impurities in the solar regenerated ZnO obtained with the water-splitting
reaction (Eq. 10.12) enhance the dissociation rate.
On the other hand, Schunk et al. performed isothermal runs in a solar-driven TG
balance to obtain Ea and k0. Their experiments were carried out in a temperature range
of 1834–2109 K, obtaining that the reduction reaction is fitted to zero-order Arrhenius
law with an apparent activation energy Ea ¼ 361 ' 53 kJ mol!1 K!1 and a preexponential factor of k0 ¼ 14.03 " 106 ' 2.73 " 106 kg m!2 s!1. Finally, Lev^eque and Abanades
obtained the intrinsic kinetic parameters of the ZnO reduction via an inverse method by
using an iterative method where the resulting O2 concentration is taken into account.
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With this method, an activation energy of 288 kJ mol!1 and k0 ¼ 1.6 " 108 s!1 were
obtained.
The water-splitting reaction kinetics has been reported in a few works. Berman
and Epstein investigated the WS reaction of liquid zinc in a temperature range
of 723–773 K obtaining that the specific reaction rate increases with the partial
pressure of water, which is represented with the following expression:
kP
H2 O
Wsp ¼ ð1 + bP
,
H OÞ
2
where
k ¼ 1:86 " 103 expð!40, 376=RTÞ mol cm!2 s!1
and
!1
b ¼ 1:55 " 10!10 expð146,330=RTÞ bar . The authors concluded that the WS step
with liquid zinc is viable, and that the decisive step of WS reaction is the diffusion
of reactant through the zinc oxide layer [36]. On the other hand, Wegner and Melchor
analyzed the oxidation of nanoparticles of Zn at temperatures ranges between 1023 and
1073 K establishing that nanoparticles enhance reaction kinetics, heat, and mass transfer
obtaining nearly complete oxidation [37]. The particle size and purity of Zn was also
studied by Lv et al. [38]. In their analysis, they found that the water partial pressure
scarcely impacts the zinc conversion, while the impurities of Zn highly impact the
WS reaction.
10.4.3 Fe3O4/FeO and ferrites (AxFe32xO4)
The thermochemical cycle based on the Fe3O4/FeO redox pair was the first cycle proposed to produce hydrogen with solar energy originally presented by Nakamura in 1977
[39]. The cycle involves the reduction of magnetite to FeO at temperatures above
2500 K at 1 bar [40]:
1
(10.13)
Fe3 O4 ! 3FeOðlÞ + O2
2
In a subsequent step, FeO is reacted with water to obtain H2 at temperatures below
1000 K [40]:
FeO + H2 O ! Fe3 O4 + H2
(10.14)
The ferrite cycle is one of the most studied cycles because its potential for deep reduction and oxygen affinity for hydrogen production [25]. However, the reduction of Fe3O4
occurs at temperatures above the melting points of FeO (1650 K) and Fe3O4 (1870 K),
which produces a rapid deactivation due to sintering obtaining serious challenges for its
practical implementation [24, 41]. An alternative to avoid this problem consists in incorporating different divalent metals in the ferrite structure, which increases the melting
point and lowers the reduction temperature. Some examples of such materials are Ni,
Zn, Mn, and Co [42]. However, some redox materials exhibit a poor H2 conversion
and stability [24, 25], for example, the ZnFe2O4 partially decomposes forming Zn gas
during reduction reaction [43].
Hydrogen from solar thermal energy
10.4.3.1 Synthesis
Ferrites are prepared by dissolving ferric oxide using concentrated alkali solutions, by
melting ferric oxide with alkali metal hydroxide, carbonate or chloride, or just heating
ferric oxides with some metal oxides [27]. Ferric oxides have been supported on hightemperature ceramic materials, either by synthesizing via a wet chemistry method to alumina [44], zirconia (ZrO2) [44, 45], or yttria-stabilized zirconia (YSZ) nanoparticles [46]
by a precipitation method from their nitrates precursors. The main objective of using
these supports is to increase the interactions ferric oxides-support and have higher hydrogen [46], oxygen, or CO production [44, 45] yields. Specifically, ferric oxide supported
on YSZ nanoparticles resulted in higher yield of hydrogen production compared to ZrO2
support due to the incorporation of iron to the unit cell lattice of YSZ, which inhibited
the iron oxide sintering at higher temperatures during thermochemical water-splitting
reaction [46]. Atomic layer deposition (ALD) is another technique to deposit iron oxide
and cobalt ferrites onto a high surface zirconia support. Ferrocene and cobacene materials
were deposited with this technique onto a ZrO2 support, showing rapidly and repeatedly
cycling with no sintering, and thus no deactivation [47]. The results of this work demonstrated that the ALD technique is a promising route for the deposition of metal oxides
onto porous ceramic surfaces that could be applied also for other metal oxides.
As mentioned earlier, different doped ferrites have been synthesized and used in solar
thermochemical cycling processes to produce hydrogen or carbon monoxide. Ni and Co
ferrites pellets prepared by a simple and cheap handmade technique have been tested in
thermochemical cycling processes [48], as well as their casting techniques [49], where
their shape and appearance was kept after 10 cycles with no sintering [48], and hydrogen
concentrations were higher when the material is in powder form [49]. Ni-doped ferrites
have been the best material used so far for thermochemical water and CO2 splitting, but
the limited surface area after several cycles has been the main issue. In order to increase the
surface area and porosity, Ni-doped ferrite has been prepared by conventional ceramic
processing route using zirconia and sacrificial templates to improve performance [50].
Another strategy to improve surface area has been the synthesis of Ni-doped iron oxide
nanoparticles using a sol-gel synthesis technique. This approach has led to higher surface
area material, where Ni substitution lower that 60% increasing CO production, although
only one thermochemical cycle was performed with this type of materials [51]. Zr-doped
cobalt ferrite supported on silica has been prepared by a simple sol-gel auto-combustion
synthesis and used for two-step thermochemical cycles for CO2 splitting, showing higher
surface area that resulted in higher CO yields and recyclability compared to undoped and
unsupported cobalt ferrite. This is related to the reduced sintering effect observed when
using silica as the support [52]. Mn-doped ferrites synthesized by a hydrothermal method
has resulted in different microstructures of the material, and has shown that smaller particle size and fine crystallinity showed higher H2 production due to a more intimate contact between particles and better ionic transport [53, 54]. On the other hand, aerosol spray
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pyrolysis synthesis has been used to obtain oxygen deficient mixed doped metal ferrites
from metal nitrate precursors (Fe, Mn, Zn, and Ni), resulting in good hydrogen production for the Ni-doped ferrite [55]. Also, core-shell NiFe2O4/Y2O3 structures from
sol-gel synthesis have been prepared, where grain growth or sintering through multiple
thermochemical cycles was prevented showing a stable H2 volume generation. Nevertheless, it was shown that Y2O3 acted as a diffusion barrier for the thermochemical
reactions of NiFe2O4 resulting in lower H2 generation volumes [56].
10.4.3.2 Kinetics
The kinetics and reaction mechanism of ferrites and doped ferrites cycles has been poorly
studied and research efforts have been focused on analyzing other chemistry aspects, such
as synthesis methods, stability and cyclability, support material, etc. [57] The reduction of
Fe(III) to FeO occurs in two successive steps, in which Fe2O3 is first reduced to Fe3O4 at
temperatures around 1500 K under air atmosphere. In a second step, magnetite is reduced
to FeO. In this step, the formation of FeO begins after Fe3O4 melting point [58]. The
final product of the reduction phase is a mixture of FeO and nonstoichiometric wustite.
According to the previous studies, the kinetics of the first reduction step is very slow
compared to the second reduction step, which is rapid [58]. Regarding hydrogen production with Fe(II), Charvin et al. [59] performed a quantitative analysis at temperatures
below 873 K to determine the kinetics of reaction and the influence of the particle size
and temperature on the conversion of the WS reaction (Eq. 10.13). They found that
hydrogen production highly depends on temperature, especially at the beginning of
the reaction. In addition, they observed that the WS reaction forms a layer of Fe3O4
in the particle, which decreases the reaction rate due to mass transfer limitations by diffusion. Abanades and Villafan-Vidales [60] also studied the reactivity of the FeO powder
to produce CO and H2 at temperatures above 873 K. At this temperature range, it was
found that the maximum hydrogen production was 89 NL kg!1 FeO at 1073 K after
95 min. They also found that solar nonstoichiometric Fe1!γ O enhances the reaction
due large amount of defect clusters. Loutzenhiser et al. [61] carried out a TG analysis
for the CO2-splitting reaction with FeO. They perform isothermal experiments at temperature ranges from 923 to 1473 K to obtain kinetic parameters. They found that the
reaction order is near 0.8 and can be described with a shell-core kinetic model.
As mentioned in the previous section, for doped ferrites research efforts had concentrated in the synthesis of more stable materials capable to decrease the reduction temperatures. Only a few works are devoted to study the reaction rate and mechanism of
reaction of different doped ferrites. For example, Go et al. [62] obtained kinetic parameters of Mn and Zn iron oxides, finding that chemical conversion in both materials
increases at temperatures above 1073 K. Regarding the reaction mechanism, authors
observed that the reduction reaction of Mn iron oxide is described by the diffusion controlling mechanism, whereas Zn iron oxide follows a first-order reaction. The calculated
Hydrogen from solar thermal energy
activation energy fluctuates between 139 and 572 kJ mol!1. In the WS reaction, authors
observed that the incorporation of Mn and Zn cations in the iron lattice structure lowers
the oxidation temperature and increases the reaction rate. This reaction is limited by diffusion in the product layer. In the case of doped ferrites supported on high-temperature
ceramics, the comprehension of the kinetics in such conditions has also barely analyzed.
Neises et al. [42] investigated the reaction kinetics of zinc ferrite supported on a SiC honeycomb structure. In their experiments, they observed that the WS reaction follows a
zero order and is controlled by internal diffusion of the gas through the product layer.
They also conclude that the effect of water concentration in the reaction rate is negligible
and that the impact of temperature in the reaction rate is described by Arrhenius law,
obtaining a Ea ¼ 110 kJ mol!1. Finally, Scheffe et al. [57] analyzed the chemical behavior
of cobalt ferrite/ZrO2 composite using an ALD method. They observed that WS reaction is better described when combining multiple reaction mechanisms: diffusion and
second order.
10.4.4 Ceria
Ceria is a pale yellow heavy powder with a melting point of 2600°C that is obtained by
decomposition of cerium oxalate with heating [27]. The ceria cycle was proposed in 2006
by Abanades and Flamant [63] as a promising system for solar hydrogen production by
reducing CeO2 to Ce2O3 at temperatures above 2223 K. The main drawback of this
cycle is the reduction at high temperatures, which produces partial sublimation of the
material, obtaining material losses and low efficiencies [64]. One option to prevent
the above, consists in lowering the reduction temperature by obtaining the partial nonstoichiometric reduction and oxidation [65]:
1
CeO2 ¼)CeO2!δ + δO2
2
CeO2!δ + δH2 O ! CeO2
(10.15)
(10.16)
In this cycle, the oxygen exchange capacity of nonstoichiometric ceria is lower than
iron oxide; however, the process is attractive because fast splitting kinetics and sintering
problems are much lower due to higher melting point of ceria. The earlier last point also
simplifies the process because supporting this material on more stable structures is not
necessary; therefore, fixed bed or fluidized solar reactors are suitable to perform the cycle
[21, 24]. The nonstoichiometric ceria cycle has been extensively studied from thermodynamics to a laboratory scale solar experiments, where the cyclability and stability of the
cycle was demonstrated [26, 66–68]. Nevertheless, the main issue with this cycle is related
with the low oxygen partial pressure that is needed in the reduction step which strongly
impacts in the efficiency of the process [25, 26]. In order to make this process economically viable is necessary to incorporate in the reactor an efficient recuperation of heat
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[21]. Alternatively, other option that has been widely studied consists in improving ceria
by the insertion of dopants, such as Zr, Hf, or tantalum, to reduce the reduction temperature and improving the reduction yield of H2 [64]. However, not all dopants maintain its cycling capability and in a few cases H2 production decreases compared to
undoped ceria [25, 64, 69].
10.4.4.1 Synthesis
As mentioned earlier, doped ceria has been used to perform thermochemical hydrogen
generation with improved performance, specifically doped with zirconium and later with
lanthanum or gadolinium, improving the thermal stability [70]. These doping process has
been achieved following a coprecipitation of ceria hydroxide and nitrate or chloride
metallic precursors [69], or via the citrate nitrate auto combustion route [71]. Specifically,
zirconia-doped ceria has been obtained using wet chemical routes to ensure deposition
on porous ceramic supports used in solar chemical reactors. These wet chemical routes
include the coprecipitation of hydroxides already mentioned, hydrothermal synthesis,
the Pechini synthesis, and/or sol-gel synthesis using alkoxide precursors. The used synthesis methodology determines the powder morphology, and has been observed that
materials obtained with the Pechini method results in a zirconia-doped ceria with a
porous morphology resistant to temperature avoiding deactivation during thermochemical cycling for water and carbon dioxide splitting [64]. In addition to Zr-doped ceria,
Hf-doped ceria, both synthesized via a sol-gel method, have shown to be promising candidates for CO2 splitting [72]. Specially Hf-doped ceria have shown improved performance compared to pure ceria, since Hf shifts the crystallization process to higher
temperatures. Nevertheless, these doped ceria were not capable of CO2 reoxidation,
while the pristine ceria reoxidation was facilitated [72].
On the other hand, pure ceria has been used in the form of powder and in monolithic
and reticulated foam structures made from ceria. These structures can reach more homogeneous temperatures. However, in these structures, the specific surface area is low,
obtaining slow oxidation reaction [26, 73]. With the aim to improve the characteristic
of foam structures, Furler et al. [73] designed structures with dual-scale porosity, which
were obtained by using templates of carbon particles for obtaining micropores in the ceria
foam structure.
10.4.4.2 Kinetics
The reduction step of the ceria cycle is carried out at 1773 K and oxygen partial pressures
between 10!6 and 10!3 atm, and the WS reaction is performed between 873 and 1273 K
with water partial pressures of 0.25–0.27 atm [66]. Experimental test of 500 cycles demonstrated that above 100 cycles, the hydrogen production rate decreases around 50% of
initial production, due to sintering of material [65]. Other studies used macroporous
structures with millimeter pore sizes made of CeO2 obtaining better volumetric
Hydrogen from solar thermal energy
absorption of incident solar radiation and more homogeneous temperatures. The above
increases the solar to fuel conversion efficiency about four more times than previous studies [68]; however, the oxidation rate is slower due to low specific area. As mentioned in
the previous section, these structures can be optimized by implementing a dual-scale
porosity. TG analysis concluded that micropores increase the specific surface area and
enhance the oxidation reaction rate by an order of magnitude. The morphological stability of the samples was also studied obtaining stable structures after 120 h; however, the
specific surface area is affected by the temperature. The kinetic performance of these
structures follow an Arrhenius-type temperature dependence [73]. In the case of doped
ceria, it was found that kinetic parameters depend on the synthesis method and that the
morphology of the obtained powder impacts in the cyclability of the material [69].
10.4.5 Perovskites
Perovskites materials have been studied recently for thermochemical solar hydrogen production, due to oxygen exchange ability during cycling [74], and its stability and versatility to introduce into its structure different metal ions obtaining a wide variety of
material configurations [21, 74, 75]. In addition, these materials have been proposed
as an alternative to ceria by improving the reduction yield at lower temperatures [4].
Perovskite has the general form ABO3 or A2BO4, where A represents large cations
and B smaller cations [75]. The redox reactions for hydrogen production with perovskites
are the following [4]:
!
"
δox ! δred
(10.17)
ABO3!δox ! ABO3!δred +
O2
2
ABO3!δred + ðδred ! δox ÞH2 O ! ABO3!δox + ðδred ! δox ÞH2
(10.18)
Although some configurations of this material improve fuel yield compared to that
obtained with CeO2, it is necessary an excess of oxidant, which it is not practical and
reduces efficiency [76]. Other important issue with perovskites is that is mandatory to
improve its chemical stability, which also affects the efficiency [74].
10.4.5.1 Synthesis
There are only few works relating the synthesis methodology with their ability to perform thermochemical cycles. Commercial La1!xSrxMeO3 with Me ¼ Mn, Co, and Fe
perovskites have been used for water splitting, resulting in higher hydrogen yields for
cosubstituted perovskites [75]. Perovskites have been synthesized by solid-state reactions
of stoichiometric amounts of the different oxide and carbonate precursors [77]. These
perovskites show high reactivity toward oxygen vacancy formation upon heating, making them very useful for CO2 and water splitting to produce hydrogen and CO. It has
been shown that several manganese perovskites have even superior behavior than ceria
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Solar hydrogen production
[74, 78]. For example, La0.6Sr0.4Mn1!xAlxO3 perovskites system synthesized with a
modified Pechini method were used to study CO2 splitting by thermochemical redox
cycles, revealing structural stability, no phase segregation, and very fast oxidation kinetics
in 10 cycles as expected for Al-doped perovskites [79].
10.4.5.2 Kinetics
In the case of perovskites, to date only a few kinetics studies have been performed. However, several perovskites have been investigated to analyze its stability and capacity for
hydrogen production. Studies performed on (La, Br, Sr) (Co, Fe) O3!δ, (La, Sr) FeO3!δ,
and (La, Sr) CoO3!δ, (La, Sr) MnO3!δ had reported that La and Sr-based perovskites
favor the reduction degree compared to ceria at temperatures above 1500 K; however,
the oxidation reaction is incomplete and depends on the oxidant concentration [80].
Conversely, LaxSr1!xMnyAl1!yO3 materials exhibit a reaction kinetics similar to ceria
cycle and stability of 80 redox cycles [21, 81]; however, the increase of the H2 production
results in a decrease of reaction rate [82].
10.5 Solar reactors
Solar thermochemical processes need to be carried out in specifically designed reactors,
loosely referred to as solar reactors. Solar reactors, unlike traditional chemical reactors,
need to efficiently utilize high-intensity radiation as an energy source [83]. This stems
from the fact that high-intensity radiation is readily available in the form of solar energy
by using concentrated solar power (CSP) technologies, allowing solar reactors to attain
maximum temperatures exceeding 1500°C [40] in a sustainable and potentially affordable
way. Controlling the reaction rates of two-step thermochemical cycles requires accounting for the energy being transported to determine temperature fields. Nonetheless, due to
the strong role of solar radiation within the reactor, radiative transfer considerations in
conjunction with other aspects such as heat, mass, and momentum transfer heavily determine reactor design [84]. Moreover, due to the nature of radiation itself, a considerably
different behavior is exhibited when compared to other energy transfer mechanisms; as
such, the design of solar reactors tends to be considerably different from their traditional
counterparts. More specifically, thermal radiation is transported by photons, whereas heat
conduction and convection are transported by phonons. Radiation transport is governed
by direction-dependent phenomena, so that the geometry of a solar reactor must be carefully defined, that is, the reactor design and the metal oxide layout must redirect incident,
reflected, and emitted radiation, such as to minimize thermal gradients while absorbing
most of the incoming radiation. Nonetheless, while radiation is a dominant phenomenon
within a solar reactor, other aspects such as mixing patterns and mass transport cannot be
overlooked, hence complicating the design procedure. Different metal oxides present
different challenges, for example, some require higher operating temperatures while
Hydrogen from solar thermal energy
Cavity-type solar reactor
Cavity
Concentrated solar energy
Insulation
Fig. 10.3 Scheme of a typical insulated cavity-type solar reactor.
others present phase changes during operations. Although there is no global consensus
regarding how a solar reactor should look like, an insulated cavity-type geometric configuration (Fig. 10.3) is, usually, a feature that most solar reactors share, as this favors the
efficient capture [85].
Since the early 1980s many solar reactor concepts have been conceived, depending on
the metal oxide state, which can be suspended or supported; the contact between the
solar energy and the metal oxide, which can be directly or indirectly heated; the operating
mode, which can be continuous or semibatch; and the scale of the solar reactor, which
defines the kind of CSP technology used to heat the reactor. In this section, different solar
reactor concepts are presented along their advantages and disadvantages.
10.5.1 Energy integration
As mentioned earlier, one of the main ways to classify solar reactors depends on the way
solar energy is integrated into the reaction chamber and put in contact with the metal
oxide. When solar radiation is absorbed directly on the metal oxide, the reactor is considered to be directly irradiated; on the other hand, when an absorbing material other
than the metal oxide, is used as an intermediate to absorb radiation, the reactor is considered indirectly irradiated (Fig. 10.4) [6].
In general, direct irradiation allows reaching higher temperatures for a given energy
input, which favors the thermochemical cycle efficiency, from a thermodynamic perspective [7]. Nonetheless, if care is not taken, this can lead to localized temperature rises
or “hotspots” on the metal oxide surface, which can cause metal oxide sintering, or metal
oxide loss, due to sublimation. As will be discussed in detail later in the following section,
this effect is more pronounced in directly irradiated reactors with supported metal oxides
as their high opacity causes radiation to absorb at the bulk surface while their low thermal
effective diffusivity does little to alleviate this. Achieving direct contact between incoming concentrated solar energy and the metal oxide requires having a window opening,
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Solar hydrogen production
Fig. 10.4 Scheme of general characteristics of directly (left) and indirectly (right) irradiated solar reactors. Left bottom: Scheme of a 4-kW
thermochemical solar reactor prototype. (Reprinted from P. Furler, A. Steinfeld, Heat transfer and fluid flow analysis of a 4-kW solar
thermochemical reactor for ceria redox cycling, Chem. Eng. Sci. 137 (2015) 373–383, p. 11, with permission from Elsevier). Right bottom: Scheme
of a 50-kW indirectly irradiated solar reactor. (Reprinted from S. Rodat, et al., A pilot-scale solar reactor for the production of hydrogen and
carbon black from methane splitting, Int. J. Hydrogen Energy 35 (15) (2010) 7748–7758, p. 11, with permission from Elsevier.)
Hydrogen from solar thermal energy
usually made of quartz, through which radiation can enter the reactor. Although some
radiation is bound to escape through the window opening, the efficiency of these reactors
tends to improve as reactor scale grows, mainly due to the favorable decrease of window
area to reactor volume ratio [86]. Due to the high operating temperatures, window
breakage is the main problem of directly irradiated solar reactors. When particles are considered, particle abrasion promotes dust deposition [7, 87]; when volatile metal oxide is
considered, products tend to deposit over long operation times [88]; where both can lead
to window breakage. Despite these disadvantages, the reactors most extensively studied
in the recent years consider direct irradiation of suspended metal oxide particles. Fluidized particles directly exposed to a concentrated radiative flux provide the most efficient
means to heat a metal oxide using solar energy [89–91]. On this basis, several attempts
have been made to prevent window breakage; by using a screen flow under the window
[92], diverting particles; a horizontal rotary cavity [7, 87], where centrifugal forces help
keep particles away from the window; and even a vertical rotary cavity using beam-down
optics [93–96], where centrifugal forces and gravity help keeping the window safe. On
the other hand, indirectly irradiated solar reactors do not require a window, nonetheless,
they tend to present heat transfer limitations and lower operating temperatures; hence,
special care must be put into the design of the surfaces interacting with radiation [97].
Common concepts in this category are the two-cavity [98], tubular nozzles [99], and
tubular reactors [100]. For multitubular cavity reactors, angular thermal gradients should
be carefully controlled, as they can lead to tube bending and breakage. Numerical studies
suggest that to improve the cavity thermal efficiency and angular thermal gradients [83]
tubes should have a cavity-like distribution within the actual cavity; some should be positioned as further back as possible, behind the focal point; others should be sideways, right
next to the focal point, just outside of the radiative inlet cone; they should form a “wall”
from the cavity opening perspective [97].
10.5.2 Metal oxide loading
Another common classification of solar reactors considers the ways in which the metal
oxide is present. This decision must account for different factors, such as the possibility
of phase changes during operation, whether the different stages of the thermochemical
cycle take place in the same reactor or not, or the optical properties of the metal oxide,
among others. The metal oxide can be supported in a structured (monoliths or walls) or
unstructured support (porous foam media); in contrast, the metal oxide can also be
unsupported, that is, present as particles (recirculating or continuously flowing through
the reactor) or volatilized.
10.5.2.1 Supported
Supported solar reactors consist of three-dimensional ceramic structures with high porosities (usually above 0.7), coated or built with the active oxides; they are also named
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Solar hydrogen production
volumetric solar receivers, due to the gradual attenuation of the incoming radiation (called the
volumetric effect). Volumetric receivers used for high-temperature solar thermochemical
cycles consist of high-porosity structures, such as wire meshes, foams, or honeycombs
[101, 102]. Upon this concept was built the world’ s first closed solar-thermochemical
cycle in operation, capable of large-scale continuous hydrogen production, while using
renewable and abundant energy sources and raw materials [103].
The main advantage of supported solar reactors lies in the fact that the location of the
metal oxides can be controlled in full detail, or fine-tuned, while allowing the usage of
direct irradiance, minimizing the risk of window breakage. Supported solar reactors are
robust and relatively simple to build and operate in a semibatch mode; nonetheless, when
operated continuously they need to resort to complex designs involving several chambers
and the use of moving parts, which are liable to fail in high-temperature environments
[104]. On the downside, semibatch reactors tend to present low thermal-to-fuel efficiency, below 2%, given that the amount of redox material loaded on supported solar
reaction system tends to be low relative to the overall mass of the system [105]. Indeed,
low redox material loading, means a relatively small mass of hydrogen is produced in one
cycle, while high system thermal mass, means relatively high sensible heat losses when
alternating temperatures during cycling [68]. In this regard, lowering the metal oxide
loading hinders thermal-to-fuel efficiency. On the other hand, increasing it makes the
metal oxide film thickness grow and lowers the bed void fraction, limiting heat transfer
and promoting hotspots formation along its aforementioned drawbacks. The severity of
the localized temperature increase depends, first, on how strongly void fraction loss promotes inhomogeneous radiation absorption; second, on the effect that increasing film
thickness has on the heat diffusion time within the solid; and third, on the incoming irradiance distribution. Hence, the metal oxide loading and distribution within the reactor is
a delicate parameter that should also be carefully selected. As such, numerous different
types of support geometries have been explored in the literature, which can be classified
depending on whether the supporting surface presents regular or irregular patterns. The
usage of patterned, monolithic supports was borrowed from the automobile exhaust catalytic converter systems [7].
Monolithic structures such as honeycombs and multichanneled supports have the
main advantages of having the lowest pressure drops due to the patterned channel nature;
thin walls that minimize diffusive heat transfer limitations; while specific surface area is
still relatively high (when compared with simple supporting surfaces such as the reactor
walls) [106]. On the other hand, unstructured supports offer higher specific surface areas
(for a given bed porosity), although pressure drops and diffusive heat limitations can be
higher. It has been reported that a dual-scale porosity, namely a combination of
millimeter- and micrometer-sized pores, seems to promote heat transfer within this kind
of supporting structures, at high-temperature operation [73]. The concept behind this is
that millimeter-sized pores allow radiation to pass through by lowering the supported
Hydrogen from solar thermal energy
metal oxide effective extinction coefficient, impacting on the radiation heat transfer. On
the other hand, micro-sized particles help increasing the specific surface area for
enhanced reaction kinetics, convective heat transfer, and oxygen diffusion through
the pores [107].
10.5.2.2 Unsupported
Unsupported solar reactors consider metal oxides loaded in the form of a particle bed or
in the gas phase, for volatile metal oxides. This kind of reactor can be subdivided depending on whether the bed is stacked, fluidized, or entrained [86, 108]. Cavity shape and
injection location needs to be carefully considered in this reactor concept as this affects
the particles trajectories within the reactor, affecting metal oxide particles residence time
and the degree of particle deposition on the quartz window.
Entrained solar reactors proposed consider metal oxides moving along the flow,
hence the metal oxide is either in the form of small particles or volatilized. This reactor
type considers cyclonic reactors, offering the chance to continuously feed reactants and
remove products, while having a high bed absorbance [109, 110]. However, these reactors have been used mainly for high-temperature applications other that H2 production,
stemming from the fact that entrained reactors tend to have relatively short particle residence times; a limitation for hydrogen production. Fluidized solar reactors work with
nonvolatile metal oxides, such as ceria and ferrites [105]. Unlike entrained solar reactors,
these reactors allow having larger residence times, while offering improved solid-gas contact; hence, being a good option for reactions with slow reaction rates [86]. To avoid
window damage, these have also considered rotating cavity receivers, that efficiently trap
radiation due to their geometry while keeping particles from damaging the quartz window [92, 94–96]. At the laboratory scale, preliminary tests are often carried out in
fluidized-bed reactors, mainly because they are easy to build, and simple to operate. Windowed fluidized-bed reactors, when irradiated from above, can reach temperatures of
1500–1800 K in the fluidized-bed top section, while in the bed bottom, temperatures
can be around 1200–1500 K; hence, thermal reduction and hydrolysis can be conducted
in the same reactor, by switching the feed from inert gas to steam, respectively [105],
provided particles have enough thermal stability. Although theoretically these reactors
are expected to be more efficient, in practice this is not yet demonstrated. Gokon
et al. [95], using a NiFeO4/m-ZrO2 particles, report a thermal-to-fuel efficiency below
1%. The authors argue that this low efficiency is mainly is due to design flaws such as
insufficient insulation in the reactor wall and unnecessarily long reaction times. The
operation of both thermal reduction and hydrolysis steps within a cavity receiver reactor
has been validated in a larger scale, using CeO2 in a circulating fluidized reactor [111].
Among important design parameters of fluidized solar rectors are the particle-size distribution and particle loading. Particle loading depends on the reactor geometry, more specifically, on the bed optical thickness, that is, bed extinction coefficient and the bed
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characteristic length, such as height for a fluidized bed irradiated from above. Desirable
particle size for fluidized-bed reactors ranges 10–300 μm [112]. Indirectly irradiated particle reactors, on the other hand, bypass the need to have a quartz window, and the problems associated; nonetheless, they usually tend to be more robust while still having good
heat and mass properties between the gas and the particles [113]. For the efficiency of
these reactors, absorber material and geometry play a crucial role [114]. Among the most
commonly used indirectly irradiated particle reactors are cavity receivers with multitubular arrays [105], where the tube array distribution is one of the key design parameters.
10.5.3 Reactor efficiency
Most solar thermochemical reactors consider semibatch operation, although continuously operating reactor concepts have started to emerge in the open literature. Among
the main difficulties for continuous hydrogen production in solar reactors stems from the
fact that solar thermochemical cycles are comprised of, at least, two separate stages requiring very distinct operating conditions. Hence, continuous operation requires transporting a solid metal oxide from a unit operating above 1500 K (thermal reduction stage) to a
unit operating bellow 900 K (water hydrolysis stage). Nonetheless, the interest in this
kind of reactors is continuously growing. Studies estimate that a 30% thermal-to-fuel efficiency can be achieved, for hydrogen production [115]. Reactor efficiency is heavily
affected by the operational temperature; higher reduction temperatures lead to higher
overall efficiencies [116–119]. However, due to material limitations and solar collector
efficiency, reactors cannot operate at arbitrarily high temperatures [104]. Another factor
influencing efficiency is the temperature difference between the reduction and the watersplitting steps; as it favors the reactor efficiency thermodynamically, while it also increases
the sensible heat losses. The temperature swings of about 400°C are usually encountered
in the literature [25, 120], nonetheless, solar thermochemical hydrogen production reaction systems can work isothermally, that is, simply by changing reactant feed. Isothermal
operating conditions present better heating efficiency, while offering better material life
and faster oxidation kinetics, relative to temperature swing systems. However, the hydrogen production driving force comes from lower oxygen and water partial pressures [121],
hence considerably increasing costs due to vacuum pumping at high temperature [122] or
large inert gas and steam flowrates [104]. As a result, potentially the best operating mode
comprises the near isothermal operating mode, where temperature swings remain below
150°C and partial pressure of oxygen can rise while that of steam is lowered. Hence, the
specific temperature swing needs to consider the costs of steam heating against the reactor
heating duties and recuperation [119].
10.6 Scale-up of solar thermochemical hydrogen production
There has been a relative small number of experiences carried out so far on the scale-up of
solar thermochemical processes. It would be extremely limited in scope to discuss in the
Hydrogen from solar thermal energy
(B)
(A)
(C)
Fig. 10.5 Point focus solar concentrating technologies: parabolic dish (A), solar tower (B), and solar
furnace (C).
following section only those works aimed at the production of hydrogen by using metal
oxide cycles because, as has been pointed out by Koepf et al. [28], knowledge and insights
gained on type of process are valuable for the development of others. Therefore, we would
cover also works aimed at other thermochemical processes, like CO2 or steam reforming of
hydrocarbons [123], as well as carbothermal reduction of metal oxides [124].
Due to the high temperatures required for thermochemical processes for hydrogen
production (typically above 1273 K for the reduction step, in the case of metal oxide
cycles), the utilization of point focus solar concentrators is required. Three kinds of systems can be used: parabolic dish concentrators, solar furnaces, and solar towers
(Fig. 10.5).
10.6.1 Solar concentrator configurations
In parabolic dish concentrators, the solar reactor is located at the focus of the parabola.
This implies that the reactor has an important contribution to the moment of inertia of
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Solar hydrogen production
the system, with the associated mechanical problems for the structure of the concentrator.
Moreover, the reactor is continuously rotating during the day, and should be able to
operate in the different positions. These two conditions pose practical restriction on
the scale of the reactor, and on the types of the reactors that can be used in this configuration. Reactors requiring very strict gas or particle flow patterns cannot be used in a
parabolic dish.
The problems mentioned earlier are solved by the configuration known as solar furnace [125]: the parabolic dish is put in a static position and the sun tracking role is transferred to a heliostat. Thus, the reactor does not need any more to be supported by the
mirror structure, and also is located in a fixed position during the whole of the operation.
This configuration also has the added advantage of facilitating the installation of a shutter
between the heliostat and the concentrator, which allows a precise control of the radiative power reaching the reactor.
Typically solar furnaces and concentrating lamp solar simulators are used to investigate these processes at the laboratory scale (up to 10 kW) [126].
However, both the parabolic dish and solar furnace configurations have practical limitations concerning scale. As a parabolic dish becomes larger, its area increases and so do
the wind loads on the system. Also, the weight of the whole system increases. Both of
these factors contribute to dynamical deformations of the concentrator structures and
make very expensive to attain good enough optical accuracy for large system sizes. Solar
furnaces also become very difficult to scale, because the size of the concentrating mirror
requires very strong supporting structure and the costs increase rapidly. The largest example is the 1 MW solar furnace of PROMES-CNRS, in Odeillo, France. This system is
operated with a large number of heliostats that have to track the sun with high accuracy to
have a good overall optical efficiency. So, beyond that scale, it is not economically viable
to build a solar furnace.
Thus, if one wants to go to the megawatt scale and beyond, at reasonable costs, solar
towers are a natural option.
10.6.2 Solar towers
A solar tower plant consists of a large field of mirrors, which track the sun in two axes.
These mirrors reflect solar radiation to a common target, located at the top of a tower
(Fig. 10.5B). Concentration is achieved both by overlapping of the images produced
by the many individual heliostats and by slight curvature of each of these heliostats.
Solar towers combine the possibility of having static reactors, as in solar furnaces, with
a proven scalability, where systems of 100 MWth are normal. However, the state-of-theart commercial solar tower power plants do not comply with some of the requirements of
the thermochemical processes: on the one hand, the concentration ratio of a typical solar
tower is relatively low to sustain the required temperatures, as they are designed to
Hydrogen from solar thermal energy
operate around 873 K with solar concentration ratios around 500 suns. To carry out a
two-step thermochemical cycle for hydrogen production, typically temperatures above
1273 K are required, with concentration ratios above 1500 suns [127]. On the other
hand, locating a large chemical reactor atop a tower could be problematic because of
weight considerations, which can increase significantly the costs of civil works. Also,
continuous conveying of reactant particles to heights above 100 m could be energy
consuming.
To solve the limitation on concentration ratio, a secondary concentrator can be used.
This is generally a compound parabolic concentrator (CPC), with a concentration ratio
up to five suns (Fig. 10.6A). Such concentrator is generally located at the entrance of the
solar reactor, and needs to be cooled down, to avoid damage due to the small fraction of
concentrated radiation it absorbs.
Besides the standard solar tower configuration, with the solar reactor mounted at the
top of the tower, the so-called “beam-down” concept has been utilized for solar chemistry [128–130]. In the beam-down scheme, a hyperbolic secondary mirror is installed on
the tower, which reflects the radiation coming from the heliostat field toward a receiver
located directly below (Fig. 10.6B). This kind of arrangement corresponds to the Cassegrain geometry for telescopes, where generally either hyperbolic or elliptical secondary
mirrors can be used [129], but hyperbolic has been found to be more convenient. The
advantage of the beam-down concept is relieving the problem of mounting the reactor
and transporting the reactive material to the top of the tower, but on the other hand
implies the construction of more complicated structures to support a large secondary mirror [131]. Experimental beam-down facilities have been developed at the Weizmann
(A)
(B)
Fig. 10.6 Solar tower configurations for solar chemistry: solar tower with secondary CPC reflector at
the opening of the reactor (A), and beam-down configuration with hyperbolic secondary and CPC
tertiary mirror (B).
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Institute of Science in Israel [132], at the Miyazaki University [133], in Japan, and at the
Masdar Institute in Abu Dhabi [134].
On the other hand, tower facilities with conventional configuration which have been
used for solar chemistry research are the SSPS solar tower at Plataforma Solar de Almerı́a,
Spain [135], the solar tower of CSIRO in Australia [123], and also the solar tower at the
Weizmann Institute of Science, and the solar tower of IMDEA, in Madrid, Spain [136].
10.6.3 Design and modeling
There are several works aimed at the design of solar plants for thermochemical processes.
Some of these works are aimed at the global analysis and design of solar tower and heliostat fields.
For instance, a simulation of a solar tower plant coupled to a hybrid sulfuric acid for
hydrogen production was carried out by Kolb et al. [137]. They consider a solar tower
with a falling particle receiver, and where sand is heated and then used as thermal storage
material. The cycle produces hydrogen by a thermal decomposition of sulfuric acid,
which leads to sulfur trioxide, and then to sulfur dioxide, by means of a thermocatalytic
process. Afterwards, sulfur dioxide is used in an electrolyzer to decompose water, which
produces hydrogen and sulfuric acid. The DELSOL code was used to design the solar
tower plant, which considers a receiver of 700 MWth capacity, operation at 1273 K,
and 13 h thermal storage. The thermal part of cycle was rated at 255 MWth and
employed a 60 MWe SO2 electrolyzer. A 64% efficiency was considered for the cycle
which, coupled to the solar equipment, gave a theoretical overall solar to hydrogen conversion efficiency of 21%.
A transient model, including the different heat transfer modes and chemical kinetics, of a thermochemical reactor for the reduction of zinc oxide was developed by
Schunk et al. [138]. This model was validated against experimental results obtained
in a 10-kW directly irradiated rotating cavity reactor illuminated by a high flux solar
simulator. They used the developed model to predict the performance of scaled-up
reactors of 100 and 1000 kW, considering average solar concentration ratios of 3500
suns, and operation temperatures from 1994 to 2126 K. Efficiencies up to 50% are predicted for the larger reactor. No explicit consideration of the heliostat field design is
considered in this work.
A work on a similar line of thought was developed by Maag et al. [139]. They consider the cracking of methane for the coproduction of hydrogen and solid carbon, in an
indirectly irradiated cavity reactor. Methane flows through several tubes. The model
considers steady-state multimode heat transfer in a two-phase medium, together with
chemical kinetics. The model was compared to experimental results obtained using a
10-kWth solar reactor and a solar furnace. The model was used to simulated the
scale-up process to the 10-MWth solar power scale. A system with three receivers, each
Hydrogen from solar thermal energy
one facing a different part of a heliostat field were considered. Each aperture has in front
an array of CPC secondary concentrators, which allow reaching a concentrated flux density of 3000 suns. The model predicts 42% solar to chemical efficiency.
A critical analysis is carried out by Martinek et al. [140], about the usual assumptions
made when designing solar tower heliostat fields for thermochemical processes. They
carried out a simplified modeling of the optics of solar tower plants of different sizes,
coupled to two different thermochemical cycles, based on zinc oxide and a nickel ferrite.
The thermochemical plant part of the design was carried out by using AspenPlus. They
found that designs based on using the Carnot efficiency to represent the limiting value of
the chemical processes, tend to lead to oversizing of the heliostat fields, as compared to
designs based purely on the combined thermal efficiency of the reactor and optical efficiency of the field.
Along a similar line, Pitz-Paal et al. [127] proposed a methodology to optimize the
design of a heliostat field to maximize the annual solar-to-chemical conversion efficiency.
Instead of coupling a thermochemical process to a given flux density and power provided
by a heliostat field, they carried out an integral process coupling the design of the field to
the performance of the process. The chemical reaction rate strongly depends on the temperature, in a nonlinear fashion. Temperature in turn depends on the concentrated flux
level and on reaction rate. Thus, the optimization requires to consider explicitly the coupling of the optical model of the field with a model for the reactor performance. The
HFLCAL code was used for the optical modeling, combined with three different optimization algorithms. As examples, they considered two model processes: the thermal
reduction of zinc oxide for hydrogen production and coal gasification for syngas production. Conversion efficiencies of 30% and 40% were estimated, although many idealizations were incorporated in the reactor model.
A model for the dynamical behavior of a cavity reactor with a monolithic honeycomb
absorbed coated with a ferrite has been developed by S€ack et al. [141]. This type of reactor was implemented at the 100-kW scale within the HYDROSOL-II project in the
SSPS solar tower of Plataforma Solar de Almerı́a [142]. The model presented by the
authors includes simulation of the solar flux at the cavity aperture, and of the temperatures
and hydrogen generation within the reactor. The model has been validated against the
experimental results, and is aimed to be used both for the control of the process and for
the analysis of the system operation.
A further model for the same system was proposed by De La Calle et al. [143]. The
model was developed to test the control algorithms to automatize the hydrogen production in the HYDROSOL-II plant. The emphasis is put on a model with reduced computational effort, and thus the solar field model incorporates several simplifications. The
reactor is considered a single mass block exchanging heat by convection and radiation
with the ambient and the circulating gases. The model was developed in Modelica language and was calibrated by genetic algorithms.
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10.6.4 Implementation
Several research projects have been aimed to scale-up thermochemical processes to pilot
plant level [28].
A 300-kW pilot plant was implemented in the Weizmann Institute of Science (WIS)
tower facility [124] within the project SOLZINC. The targeted process was the carbothermic reduction of ZnO to produce Zn. This was accomplished by using beam-down configuration, where a secondary CPC concentrator is used to increase concentrated irradiance
levels at the reactor aperture.
The reactor had a dual cavity configuration, where the first cavity served as absorber
for the concentrated solar flux, and was directly below the CPC, with its entrance closed
by a quartz window. The lower cavity functioned as the reactor and it was separated from
the upper cavity by a SiC/graphite wall. In this lower cavity, the reactants were contained
as a packed bed of mixed ZnO and C particles. The operation was in batch mode, with
initial load of material of 500 kg, and operating temperatures between 1300 and
1500 K. SiC pipes were used to introduce and extract recycled gas to sweep the product
gases. Electrical heating was used to avoid Zn condensation in the outlet pipe. Care was
taken to protect the receiver window, by flushing with inert gas to avoid fouling, and
using a water cooled mounting ring. Also, pressure was regulated within the cavity to
avoid breakage of the window.
An important component was the system for cooling down and recycling the off-gas.
Two coolers were used, followed by a cyclone to separate the condensed Zn particles, in
the range of 3–5 μm. Smaller particles were recirculated within this cooling system for
further growth. The resulting filtered off-gas was recycled, by introducing it again to the
reaction chamber.
This facility demonstrated the capability of producing 50 kg h!1 of Zn particles with
sizes between 2.5 and 5 μm. The purity of the resulting material was 95%. The thermal
efficiency of the process reached 30%.
As mentioned in the previous section, within the project HYDROSOL-II, a
100-kW reactor was tested in the SSPS solar tower of Plataforma Solar de Almeria
[142]. This is used for water splitting by means of a ferrite or mixed oxide based on iron
as main component [142]. The reactor is based on a monolithic ceramic honeycomb
where the redox material is supported. This concept allows to carry out the reduction
and oxidation steps in the same reactor in an periodic manner. Different temperatures
are required for the reduction (1373–1473 K), and oxidation (1073 K) steps. This was
achieved by periodically focusing an defocusing heliostats at the receiver. Moreover,
two identical reactors were located in the tower side by side and they alternated between
the two steps of the process in 20–30-min cycles. While one was carrying out the reduction step in a nitrogen atmosphere with more heliostats aiming at it, the second one
performed the oxidation with steam, under a lower concentrated flux.
Several cycles could be run without problems, with a conversion of steam to hydrogen
of up to 30%. However, degradation of the redox material with the cycles was an issue.
Hydrogen from solar thermal energy
Gonzalez-Pardo et al. [135] discuss the development of a multitubular cavity reactor
to carry out a thermochemical cycle with ferrites in the SSPS tower at PSA. In particular,
they report results for the preliminary thermal test of the reactor. They aim at achieving
uniform concentrated flux and temperatures inside the cavity, as well as at studying the
transient effects produced by clouds during operation. The reactor is formed by a cavity
semicylindrical shape, which contains 80 alumina tubes, arranged in three rows near the
back wall. Each tube is filled with mixed ferrite particles. Nitrogen circulates within these
packed beds during the reduction step, which may be alternated with a mixture of nitrogen and steam for the hydrogen production step.
10.6.5 Control strategies
Very few studies have been carried out specifically oriented to the control strategies of
solar tower plants for carrying out thermochemical processes. In particular, these center
around the pilot plant tested within the HYDROSOL-II project [141, 142, 144], already
described in the previous sections.
The SSPS tower system consists of a 43 m high tower and 91 heliostats of 39.3 m2
area, distributed on 16 rows. This field can deliver a 2-MW thermal power to the receiver
area. In this pilot plant, the need for rapid switching between temperature regimes when
completing one of the steps of the process was identified [142]. This was achieved mainly
by moving the aim point of groups of heliostats from one reactor to another. It was identified in particular that the increase on temperature of a reactor from 1073 to 1473 K,
when switching from the hydrogen production (oxidation) to the regeneration step
(reduction) was the most critical, in order to achieve rapidly the reaction temperatures.
On the other hand, the inverse switching, to reduce temperature to oxidation conditions
was less important, because this reaction can proceed at high temperature, although with
lower efficiency. However, they warn that care must be exerted in order to avoid possible
deterioration of the redox material during high-temperature oxidation (above 1273 K).
Other possible control parameters to ensure stable temperature levels were analyzed.
It was found little usefulness on using mass flow and preheating temperature of the feed
gas to control reactor temperature. Instead, solar flux variations were compensated by the
number of heliostats aimed at a given reactor, using high-flux (closer) heliostats for the
coarse control and low-flux heliostats for fine tuning.
Other works related to this system [141, 144] implement models to analyze these control strategies.
10.7 Economic analysis
Every day the number of countries that join to implement programs for the research and
technological development of hydrogen production with clean energy increases in order
to guarantee its energy, environmental, and economic security. Examples of such
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countries are: the United States, the European Union, Switzerland, Japan, Australia,
Canada, Iceland, Singapore, and India. The hydrogen production is also an important
task of international organizations, such as the International Energy Agency which has
the Hydrogen Implementing Agreement where one of its tasks is the production of this
energy vector with renewable energies (task 35). In addition, global initiatives such as the
Hydrogen Council has initiated in 2017 to lead energy, transport, and industrial companies with a united vision toward a hydrogen economy. The 18 companies’ members have
the ambition to accelerate their significant investment in the development and commercialization of the hydrogen and fuel cells sectors. The Council’s main objective is that
hydrogen technologies play an essential role in the global energy transition [145].
On the other hand, hydrogen production through solar-driven thermochemical
approaches has been investigated by the program on hydrogen and fuel cells of the
Department of Energy (DOE) of the United States. In its annual report, this department
established, for the year 2015, a hydrogen production cost target of $6.0 kg!1 H2; and for
the year 2025, a cost of $2.0–$3.0 kg!1 H2. To reach the earlier mentioned, the DOE
had organized several research groups to investigate the thermochemical water dissociation processes, with the objective to develop a commercially viable technology and to
study its implementation in a solar thermochemical pilot plant (STCH). Hydrogen production technology through WS thermochemical cycles still has great challenges to
cover, ranging from the development of new materials for the receiver or metal oxides
that can have better stability in multiple cycles, to other engineering aspects, such as the
development of efficient solar reactors. All these challenges seek the same objective: to
reduce the capital costs and the operating expenses in order to reach the goal of hydrogen
production cost proposed by the DOE for the year 2025. To achieve these objectives, it is
mandatory that the annual cost in reactive materials must be lower than
$11,000.00 year!1 with an overall efficiency of the process exceeding 25% and a rate
of hydrogen production above $2.1 " 10!6 kg s!1 m2 [146].
Several authors have carried out economic studies to evaluate the cost of hydrogen
production through WS thermochemical cycles. In 1989, Aochi et al. [147] perform
an economic analysis for the UT-3 cycle, based on three basic compounds: CaO, Br2,
and Fe3O4. In this analysis, authors concluded that hydrogen production cost with this
process has a high potential to be competitive compared to water electrolysis process.
Dincer and Acar [148] make an analysis on the sustainability of various methods of hydrogen production obtaining a comparative assessment of these methods and its environmental impact taking into account the financial and social cost of carbon. In their
work, they observed that there are various uncertainties since costs are strongly affected
by the level of development of the technology, availability of existing infrastructure, and
feedstock prices. They found that the average costs of hydrogen production vary between
$1 and $10 kg!1 H2. According to the authors, the most financially advantageous
methods for hydrogen production are steam methane reforming, coal and biomass gasification, and plasma arc decomposition. Thermochemical cycles and biomass
Hydrogen from solar thermal energy
conversion, as well as hybrid thermochemical cycles also seem to be competitive to
fossil fuel and biomass prices (about $2 kg!1 H2). It should be noted that the average
of production costs was taken from the consulted literature by the authors [1, 149,
150]. Leybros et al. [151] made an economic evaluation for the sulfur-iodine and
hybrid sulfur-iodine cycle processes from advanced methods coupled to a nuclear heat
source. They concluded that for its model the cost of hydrogen production is
$13.8 kg!1 H2. The cost of the investment is largely dominated by the price of
the equipment. Regarding the operating and maintenance cost, they represent around
30% of hydrogen production costs. The cost of energy is approximately $2.3 kg!1 of
hydrogen, which is close to the cost of energy consumption of alkaline electrolysis
(given similar energy costs). Therefore, the efficiency of the plant must be improved
to be competitive with alkaline electrolysis. Weimer et al. [152], from the Colorado
University on its 2011 Annual Progress Report of the DOE hydrogen and fuel cell
program 10, conducted an analysis using ferrite deposited on a ZrO2 support to carry
out the design and cost evaluation of a solar WS thermochemical process in order to
produce 100,000 kg H2 per day. In their evaluation, they performed a sensitivity analysis varying the redox cycle time of 1, 5, and 15 min. In this study, they found that
reducing the time of redox cycle reduces the amount of ferrite used, and thereby,
reduces the size and cost of the solar reactor. From their results, they obtained the
distribution of capital costs in several aspects, such as heliostat, solar reactor, metal
oxide, towers, compression system, vacuum pumps, and the projected costs for the
year 2015 and 2025, concluding that the resulting sale price of hydrogen is not sensitive to the purchase price of the ferrite studied.
Recently, McDaniel et al. [153], from the Sandia National Laboratories, reported a
study in which they demonstrated the continuous operation of a 3-kWt solar reactor prototype fitted to produce more than 3 L min!1 H2. In this report, the authors established a
base model of 29 MW central tower receiver that when combined with other 82 MW it
is possible to have a plant capable to produce 100,000 mt H2 per day. In the study, authors
identified 14 major elements that depict mass and energy flows between several components of the plant, including the solar field, solar receiver, thermochemical reactor, heat
exchangers, recuperators, condensers, and pumps.
Economic evaluation of a hydrogen production process based on WS thermochemical cycles depends on the arrangement in the flow diagram, the solar concentration system, and the temperatures required in the reduction and oxidation processes. The solar
reactor plays a very important role because a good part of the efficiency of the cycle falls
on this device. Reactive materials are also important in their replacement costs, their
reaction rate, and cycling efficiency. The duration of each cycle is fundamental in the
rate of production of hydrogen. In this section, we present an economic evaluation of
a hydrogen production process based on a metal oxide (MnFeO4) by using the DOE
H2A Analysis software. For this purpose, a flow diagram is designed in which a central
tower with a beam-down solar concentrator is involved (Fig. 10.7).
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Fig. 10.7 Flowchart of two-step thermochemical solar process.
Hydrogen from solar thermal energy
Table 10.1 Cost of investment distribution among the main
equipment to be installed
Capital costs
H2A total direct capital cost
H2A carbon sequestration total direct
capital cost
Indirect depreciable capital costs
Nondepreciable capital costs
Total capital cost
Operating costs
Fixed operating costs
Variable operating costs
Total operating costs
$362,121,599
$5,598,862
$134,860,954
$2,378,058
$504,959,472
$18,638,364
$2,193,900
$20,832,264
A fixed-bed tubular solar reactor is used where, alternately, the processes of reduction
and oxidation with water vapor are carried out. In addition, there are two plate heat
exchangers for heat recovery from the output streams of the solar reactor: oxygen-inert
gas and hydrogen-water. For the recovery of the inert gas and hydrogen, two membrane
separation columns and their respective compressors are proposed. For the generation of
low-pressure steam, a conventional steam generator with natural gas supply is suggested.
Eventually, this equipment can be replaced and directly injected into the reactor with
preheated liquid water, where it is evaporated before coming into contact with the powder reactive.
Table 10.1 shows the detail of the cost estimate of a WS thermochemical solar plant
for an annual H2 production of 100,000 kg. The estimated cost per kilogram of hydrogen is $3.69. The total cost of the investment is $504,959,472 and the fixed annual
operating costs were estimated at $18,638,364 and the variable operating costs at
$2,193,900.
Table 10.2 describes with more detail the costs of the main equipment of the production process. Fig. 10.8 shows the distribution of costs of this equipment, where it
can be seen that the heliostats use less than 50% of the costs of investment, followed by
the solar reactor and the central tower with 19% and 15.8%, respectively. These results
show a promising future where the price of hydrogen can fall up to $2 kg!1 H2, under
certain conditions: lower the price of heliostats to values of 70–90 $m2, an increase the
half-life of reactive materials, reduce the cost of solar reactors and have a more favorable
cost of money. The earlier analysis assumes the following: reference year dollar of 2005,
inflation rate of 1.9%, effective total tax rate of 38.9%, 1 year of half-life of reactive
materials, 20 years of lifetime of equipments, and 40 years of lifetime of the
central plant.
353
354
Solar hydrogen production
Table 10.2 Cost of investment distribution among the main
equipment to be installed
Major pieces/systems of equipment
ZrO2 support
Compression system
Solar reactors
Vacuum pumps
Water pumps
Turbine
Heat exchangers
Heliostats
Secondary concentrators
Towers
Metal oxide (chemical reactive)
Indirect depreciable capital costs
Nondepreciable capital costs
H2A carbon sequestration total direct
capital cost
Total capital investment
Fig. 10.8 Cost distribution of main equipment.
Baseline installed
costs
$39,661
$28,696,832
$69,199,077
$12,543,896
$252,907
$1,168,123
$939,337
$151,525,894
$579,080
$57,206,004
$39,970,788
$134,860,954
$2,378,058
$5,598,862
$504,959,472
Hydrogen from solar thermal energy
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