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PLLA/HIPS bioblends compatibilized by PLA-b-PS block

This study describes the preparation and characterization of PLLA/HIPS bioblends compatibilized by PS-b-PLA block copolymer. Blends with compositions of 60 PLLA:40 HIPS using 5% compatibilizer were obtained by melt mixing. The PLA-b-PS was obtained by atom transfer radical polymerization (ATRP) using PLA-Br as macroinitiator. PLA-Br was synthesized using 2,2,2-tribromoethanol as initiator through ring opening polymerization of lactide. The blends were characterized by mechanical properties (tensile tests) and morphology. PLLA/HIPS 60/40 bioblends exhibited some control over morphology when was added 5% PLA-b-PS block copolymer.

PLLA/HIPS bioblends compatibilized by PLA-b-PS block 1 1 1 1 Andreia Ossig *, Janaína Menezes Perez , Juliana Rodrigues Isidoro , Vinícius Galhard Grassi , Augusto 3 3 2 2 1 Perez , João Manuel da Costa , Cristiano Zago , Marcus Dal Pizzol , Cesar Liberato Petzhold 1: Institute of Chemistry, Federal University of Rio Grande do Sul, Porto Alegre RS Brasil; 2: Styrenics Technology Center of Innova S.A.Triunfo RS Brasil; 3: Research Center of Petrobras (CENPES), Rio de Janeiro, RJ Brasil. * e-mail: [email protected] Abstract This study describes the preparation and characterization of PLLA/HIPS bioblends compatibilized by PS-b-PLA block copolymer. Blends with compositions of 60 PLLA:40 HIPS using 5% compatibilizer were obtained by melt mixing. The PLA-bPS was obtained by atom transfer radical polymerization (ATRP) using PLA-Br as macroinitiator. PLA-Br was synthesized using 2,2,2-tribromoethanol as initiator through ring opening polymerization of lactide. The blends were characterized by mechanical properties (tensile tests) and morphology. PLLA/HIPS 60/40 bioblends exhibited some control over morphology when was added 5% PLA-b-PS block copolymer. Keywords: Bioblends, ATRP, ROP, morphology, copolymer, PLA-b-PS 1 INTRODUCTION Much attention has been recently directed to biodegradable resins and a great effort has been made to replace conventional synthetic resins. Additionally, attention has been directed to making compostable polymer compositions as well as polymer compositions that are made of a renewable or sustainable material. However, these natural polymers are significantly more expensive to produce than their synthetic counterparts and do not exhibit the same physical properties, such as heat resistance. Polylactide, PLA is thermoplastic aliphatic polyester derived from a renewable resources, easily degrades, however showed high cost and insufficient thermal and mechanical properties that configure an impediment to 1 your success commercial . Hybrid polymer blends, for example with high impact polystyrene, HIPS, appears to be a way to overcome this disadvantage. HIPS is a two phase materials obtained by radical polymerization of styrene in a polybutadiene in solution. This polymer has good toughness and competitive cost. However the development of blends comprising biobased or biodegradable polymer has proven particularly difficult, since these materials are thermodynamically 2 incompatible . This study describes the preparation and characterization of PLLA/HIPS bioblends compatibilized by PLA-b-PS block copolymer. For this purpose, a combination of ROP and ATRP with 3 a commercial dual initiator (2,2,2-tribromoethanol) was employed to synthesize PLA-b-PS. 2 MATERIALS AND METHODS 2.1 Synthesis of PLA-b-PS PLA-Br macroinitiator was prepared by ROP of D,L lactide in toluene at 120°C initiated by 2,2,2tribromoethanol and tin(II) bis(2-ethylhexanoate). ATRP of styrene was catalyzed by CuBr and N,N,N′,N′′,N′′-pentamethyldiethylenetriamine with the macroinitiator PLA-Br. The reactor vessel was placed and stirred in an oil bath at 90°C. After 4 h the reaction mixture was diluted with toluene and added silica for purification procedures. The solid was filtrated removing copper catalyst complexes. The copolymer was precipitated into ethanol and dried in vacuum at 50°C for 24 h 2.2 Preparation of Bioblends PLLA:HIPS: 60:40 presented the best balance between visual appearance (without visual phase separation) having PLLA as a major component, thus maintaining a high polymer content from renewable sources in the composition. The compatibilizer content was kept constant at 5% of PLA-b-PS. Blends were obtained by extruder Haake Rheomex PTW 16/25, The melt temperature was maintained at 170 °C, 50 rpm. th XIVSLAP/XII CIP 2014,October 12-16 , 2014, Porto de Galinhas, Brazil- 1 - 2.3 Characterization The molecular weights and polydispersity index (PDI) of copolymer were determined by size exclusion chromatography(SEC) system Viscotek VE, triple detector, Viscotek A 202, calibrated with polystyrene standards, using THF as the mobile phase at 45°C with a flow rate of 1 mL/min. NMR spectra of the polymers were obtained with a Varian 300 MHz using CDCl3 as solvent. Thermogravimetric analysis (TGA) was performed on a TA instruments TGA Q50 under nitrogen atmosphere at -1 heating rate of 10°C min and temperature range 20 to 600°C. Optical microscopy was performed in a Leica (model DM 2500). The slices with 1, 5 µm were ere obtained by microtome. . Image J software has been used to quantitative analysis. Blend specimens for tensile tests were injection molded according to ISO 294-1, with ith a injection pressure of 140 bar. The mild temperature was 50°C and all the barrel zones set with 180° C (total total of 4 zones). The samples were further characterized regarding their impact properties. The tensile test was carried out in a Zwick Z Z010 with a 50 mm/min cross-head speed according ording to ISO 527 with test specimens conditioned according ording ISO 291. 3 higher molecular weights; indicating that the PLA-Br effectively initiated the polymerization of the styrene. The molecular weight of PLA-Br Br determined by SEC, was much smaller than estimated, the difference is attributed to the different hydrodynamic volume of PLA in THF compared to polystyrene used for calibration. calibration The composition 46:54 PLA:PS was determined by 1 TGA and H-NMR. Fig. 2 Overlay of the size exclusion chromatograms for(—) PLA-Br Br homopolymer (Mn 2000 g/mol, PDI 2,0 ) and (---) a PLA-b--PS diblock copolymer (Mn= =14800 g/mol, PDI = 1.70) intensity of the refractive index detector. 3.2 Bioblends RESULTSAND DISCUSSION 3.1 Synthesis of PS-b-PLA The formation of the diblock copolymer PLA PLA-b-PS was 1 verified by H-NMR, that confirmed the appearance of peaks at 7 ppm corresponding to the aromatic protons of PS and at 5.16 ppm to the methinic proton of PLA, Figure 1. The bioblends were produced by melt blending in extruder twin screw, the block copolymer was added to prevent the coalescence. Figure ure 3 shows the optical micrographs of PLLA/HIPS 60/40 blend, blend and we can observe some control over morphology when was added 5% PLA-b-PS PS block copolymer. Fig. 3: Optical micrographs of a) bioblend bioble 60:40, b) bioblend 60:40 +5 % PLA-b-PS (1000x) 1 Fig. 1: H-NMR spectrum (300 MHz, CDCl3) Figure 2 shows the SEC curves of the macroinitiator (PLA-Br) and the polymer prepared therefrom. It was clearly seen that the product of reaction shifted to The micrographs were binarized to quantitative analysis of the particles and evaluated their compatibilization effect. It could be observed that the sample with compatibilizer the number of particles of HIPS increases of approximately 6 times (31 ( to 167)..Table Table I shows the main mechanical properties results obtained for the bioblends ioblends. th XIVSLAP/XII CIP 2014,October 12-16 , 2014, Porto de Galinhas, Galinhas Brazil- 2 - PLLA 60% PLLA + 40% HIPS Young’s modulus (MPa) 3552 2812 60% PLLA + 40% HIPS + 5% PLA-b-PS 2868 Strain at failure (%) 7 14 18 Strength at yield (MPa) Tensile strength(MPa) 51 34 35 62 36 37 Strain at failure of blend increases after the addition of the compatibilizer. The yield strength, tensile strength and elastic modulus were not significantly altered. From mechanical properties results the PLLA/HIPS blends showed a decrease of toughness when compared to pure PLLA. 4 CONCLUSIONS Diblock copolymers of PLA and PS was prepared by a combination of ROP and ATRP with a commercial 2,2,2-tribromoethanol dual initiator. We demonstrated that these block copolymers could be used to obtain change on morphology in blends of PLLA:HIPS, however the mechanical properties is not strongly affected 5 ACKNOWLEGMENT(S) The authors thank Petróleo Brasileiro S.A 6 REFERENCES 1 J. R. Dorgan, H. J. Lehermeier, L.I. Palade, J. C. Macromolecular Symposia Vol. 175 (2001) 2 L. A. Utracki, Polymer Blends Handbook, Kluwer Academic Pub, p. 241-254 (2002) 3 M. Dirany, P. Lacroix-Desmazes, M. Vayer, Rene´ Erre,B. Boutevin, Journal of Applied Polymer Science, Vol. 122, 2944–2951 (2011) th XIVSLAP/XII CIP 2014,October 12-16 , 2014, Porto de Galinhas, Brazil- 3 View publication stats