Fluokit m24 PDF
Fluokit m24 PDF
Fluokit m24 PDF
FLUOKIT M24
FLUOKIT M24+
Replacement of a C410 or C410M
control mechanism by a
CD10 or CD10M control mechanism
Instructions
www.schneider-electric.com
Fluokit M24 Contents
Fluokit M24+
■■ Introduction��������������������������������������������������������������������������������������������������������� 4
□□ Our Service Unit: our specialists, and suitably adapted services...��������������� 4
■■ Overview�������������������������������������������������������������������������������������������������������������� 5
□□ Eco-design concept and revalorization of the materials used����������������������� 5
□□ Responsibilities���������������������������������������������������������������������������������������������� 5
□□ Particular instructions for operations and interventions on energized
equipment���������������������������������������������������������������������������������������������������������� 5
□□ Other technical notices to be consulted��������������������������������������������������������� 5
□□ Tools (not supplied) required for the operations described in this user
manual��������������������������������������������������������������������������������������������������������������� 6
□□ Symbols & conventions���������������������������������������������������������������������������������� 6
□□ Tightening torque values for standard assemblies���������������������������������������� 6
■■ General���������������������������������������������������������������������������������������������������������������� 7
□□ Intervention levels������������������������������������������������������������������������������������������ 7
□□ Modifications or corrective maintenance�������������������������������������������������������� 7
□□ Intervention conditions����������������������������������������������������������������������������������� 7
■■ Replacement kit�������������������������������������������������������������������������������������������������� 8
□□ Equipment order��������������������������������������������������������������������������������������������� 8
□□ Supply������������������������������������������������������������������������������������������������������������ 8
■■ Replacing a C410 control mechanism by a CD10 control mechanism in
Fluokit M24+������������������������������������������������������������������������������������������������������������ 9
□□ Locking out the Functional Unit��������������������������������������������������������������������� 9
□□ Removing the C410 control mechanism (earthing switch open)������������������� 9
□□ Fitting the spring-blade for earthing the cover (see marks in page no. 8���� 10
□□ Checks prior to the assembly of the CD10 control mechanism������������������� 10
□□ Operation at no-load of the CD10 mechanical control (by 2 persons)�������� 11
□□ Fitting in place the CD10 control mechanism (see marks in page no.8)����� 11
■■ Replacing a C410 control mechanism by a CD10M control mechanism in
Fluokit M24+���������������������������������������������������������������������������������������������������������� 13
□□ Locking out the Functional Unit������������������������������������������������������������������� 13
□□ Removing the C410 control mechanism (earthing switch open)����������������� 13
□□ Fitting the spring-blade for earthing the cover��������������������������������������������� 13
□□ Replacement of the Low Voltage Box (please refer to the marks in page 8)��� 13
□□ Checks prior to the assembly of the CD10M control mechanism���������������� 14
□□ Installation of the CD10M control mechanism (see marks in page 8)��������� 15
□□ Connection of the Low Voltage Box (please refer to the marks in page 8)� 16
• Connection of the wiring bundle of the motorisation unit���������������������� 17
• Connection of the connecting cable������������������������������������������������������ 18
• Connection of other connectors������������������������������������������������������������� 18
□□ Fitting the cover (please refer to the marks in page 8)�������������������������������� 19
□□ Repeating the technical characteristics������������������������������������������������������� 20
□□ Testing the CD10M control mechanism (see marks in page 8)������������������� 20
2 AMTNoT154-02 01
Fluokit M24 Contents (contd.)
Fluokit M24+
AMTNoT154-02 01 3
Fluokit M24 Introduction
Fluokit M24+
Operation and maintenance may only be carried out by personnel who have
received suitable authorisation for the operations and manĹuvres they are
responsible for performing.
If this is not the case, please refer to our Service Unit or to our Training Centre.
All locking-out operations must be performed according to the ”General Safety
Instructions booklet for Electrical Applications” UTE C 18 510 (or its equivalent
outside FRANCE).
4 AMTNoT154-02 01
Fluokit M24 Overview
Fluokit M24+
© - Schneider Electric - 2010. Schneider Electric, the Schneider Electric logo and
their figurative forms are Schneider Electric registered trademarks. The other brand
names mentioned within this document, whether they be copyright or not, belong to
their respective holders.
Responsibilities
Our devices are quality controlled and tested at the factory in accordance with the
standards and the regulations currently in force.
Apparatus efficiency and apparatus life depend on the compliance with the
installation, commissioning and operation instructions described in this user manual.
Non respect of these instructions is likely to invalidate any guarantee.
Local requirements especially about safety and which are in accordance with the
indications given in this document, must be observed.
Schneider Electric declines any responsibility for the consequences:
■■ due to the non respect of the recommendations in this manual which make
reference to the international regulations in force,
■■ due to the non respect of the instructions by the suppliers of cables and
connection accessories during installation and fitting operations,
■■ of any possible aggressive climatic conditions (humidity, pollution, etc.) acting in
the immediate environment of the materials that are neither suitably adapted nor
protected for these effects.
This user manual does not list the locking-out procedures that must be applied. The
interventions described are carried out on de-energized equipment (in the course of
being installed) or locked out (non operational).
AMTNoT154-02 01 5
Fluokit M24 Overview (contd.)
Fluokit M24+
■■ Cutting pliers
■■ Hacksaw
INFORMATION - ADVICE
Your attention is drawn to a specific point or operation
6 AMTNoT154-02 01
Fluokit M24 General
Fluokit M24+
Intervention levels
Definition Levels
Operations recommended in the instructions manual “installation - operation
- maintenance”, carried out by suitably qualified personnel having received 1
training allowing them to intervene whilst respecting the safety rules.
Complex operations, requiring specific expertise and the implementation of
support equipment in accordance with Schneider Electric procedures. These
are carried out by Schneider Electric or by a specialised technician, trained 2
by Schneider Electric in the implementation of procedures, and who is
equipped with specific equipment.
All preventive and corrective maintenance, all renovation and reconstruction
3
work is carried out by Schneider Electric.
Intervention conditions
Load-
Earthing
Intervention Duration Busbar Cables break
switch
switch
open
De- De- (for Fluokit M24+)
Normal 1 h 30 Open
energized energized closed
(for Fluokit M24)
open
(for Fluokit M24+)
Possible 1 h 30 Energized Energized Open
closed
(for Fluokit M24)
Tools required:
(See page 6)
Parts required:
■■ 1 assembly kit for Fluokit M24+ (see page 8).
■■ 1 assembly kit for Fluokit M24 see page 21).
AMTNoT154-02 01 7
Fluokit M24 Replacement kit
Fluokit M24+
Equipment order
To obtain a replacement control mechanism, it is imperative to know the identification
numbers for the mechanical control of the Functional Unit concerned, as well as LV
auxiliary supply voltages.
Supply
Key
1 LV box fitted
2 Connecting cable (ITI patch cable)
3 Operating lever
4 CD10M control cover
5 CD10M control mechanism fitted
6 Manual AMTNoT149-02
7 3 Nylstop nuts +3 washers
8 Earthing switch spring-blade
9 Manual AMTNoT154-02
10 Small Rilsan cable ties
11 Large Rilsan cable ties
8 AMTNoT154-02 01
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10 control
mechanism in Fluokit M24+
AMTNoT154-02 01 9
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10 control
mechanism in Fluokit M24+ (contd.)
■■ Fixings 1 & 2.
■■ Fixing 3.
■■ Remove the control mechanism by pulling it towards you.
■■ Insert the spring-blade (8) and screw on the screw (Allen key size 6).
10 AMTNoT154-02 01
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10 control
mechanism in Fluokit M24+ (contd.)
■■ Rear plate of the CD10 control mechanism.
One person must hold the assembly firmly whilst the other person carries
out the operation.
AMTNoT154-02 01 11
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10 control
mechanism in Fluokit M24+ (contd.)
■■ Fix the voltage presence wiring bundle with a Rilsan cable tie (10).
■■ Check the correct functioning of the control mechanism by carrying out several
operations using the drive lever (3) specific to this CD10 control mechanism.
12 AMTNoT154-02 01
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+
AMTNoT154-02 01 13
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+ (contd.)
■■ Unscrew the 4 maintaining bolts from the cabinet (size 5 Allen key 5).
■■ Tighten the 4 mounting bolts (Allen key for hexagonal screws size 5).
14 AMTNoT154-02 01
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+ (contd.)
AMTNoT154-02 01 15
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+ (contd.)
■■ Screw on a new Nylstop M8 nut + 1 washer (7).
■■ Tighten the three nuts to the indicated torque.
■■ Fix the cable bundle with a new Rilsan cable tie (10).
16 AMTNoT154-02 01
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+ (contd.)
■■ Unscrew the mounting nut for the earthing cables (10mm spanner).
AMTNoT154-02 01 17
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+ (contd.)
■■ Right side view of the board: Connect the connector (unmarked) on to the X15K pin.
The connector X03 is not used, thus not connected, in this case.
18 AMTNoT154-02 01
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+ (contd.)
■■ View of the board: Connect the connector (unmarked) on to the X14K pin.
The connector X41 is not used, thus not connected, in this case.
AMTNoT154-02 01 19
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+ (contd.)
■■ Ensure that the maintaining cord of the pinion goes into the slot.
Check the correct functioning of the control mechanism by carrying out several
operations using the drive lever (3) specific to this CD10M control mechanism.
20 AMTNoT154-02 01
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24
Replacement kit
Key
1 LV box fitted
2 Connecting cable (ITI patch cable)
3 Operating lever
4 CD10M control cover
5 CD10M control mechanism fitted
6 Manual AMTNoT149-02
7 3 Nylstop nuts +3 washers
8 4 captive nuts
9 Earthing switch spring-blade
10 Manual AMTNoT154-02
11 Fitted voltage indicator box support + fixings
12 Large Rilsan cable ties
13 Small Rilsan cable ties
AMTNoT154-02 01 21
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
22 AMTNoT154-02 01
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Lift up the box whilst evacuating the LV cords.
■■ Padlock the load break switch and the earthing switch in their respective positions
in compliance with the instructions given on the nameplate.
AMTNoT154-02 01 23
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Plate without padlocks.
If the fixing of the panel is defective, replace the captive nuts by those
supplied (8).
■■ Unscrew the upper left fixing screw of the plate (2 Allen keys size 10).
24 AMTNoT154-02 01
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Fit the panel back in place.
■■ Tighten the 2 upper screws.
■■ Screw in the 4 lateral screws by a few threads (10 mm spanner).
■■ Hook up the chassis of the Low Voltage Box (1) on the untightened screws.
AMTNoT154-02 01 25
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
To carry out this operation at no-load, the CD10M control mechanism must
be placed on the edge of a workbench.
The removable pinion of the motorisation must be removed from its location.
One person must hold the assembly firmly whilst the other person carries
out the operation.
26 AMTNoT154-02 01
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Screw on a new Nylstop M8 nut + 1 washer (7).
■■ Tighten the three bolts to the indicated torque.
■■ Insert the cable bundle of the voltage indicator box support (11) into its housing.
■■ Fix the cable bundle with a new Rilsan cable tie (13).
AMTNoT154-02 01 27
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Store the plugs and the wires in the small sheath situated just above.
28 AMTNoT154-02 01
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Connect the X45 connectors.
■■ Right side view of the card: Connect the connector (unmarked) on to the X15K pin.
The connector X03 is not used, thus not connected, in this case.
AMTNoT154-02 01 29
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
Connection of other connectors
■■ Connect the X42 connectors.
■■ View of the card: Connect the connector (unmarked) on to the X14K pin.
30 AMTNoT154-02 01
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Remove the cap from the cover (4) in order for the LV cable bundles to pass
(hacksaw).
■■ Ensure that the maintaining cord of the pinion goes into the slot.
AMTNoT154-02 01 31
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Position the 3 voltage indicator units.
Check the correct functioning of the control mechanism by carrying out several
operations.
After energising, check that the phase balance is correct.
32 AMTNoT154-02 01
Appendices Notes
AMTNoT154-02 01 33
Appendices Notes
34 AMTNoT154-02 01
Appendices Notes
AMTNoT154-02 01 35
© 2010 Schneider Electric - All rights reserved
Schneider Electric As standards, specifications and designs change from time to time, please seek confirmation of
35, rue Joseph Monier information contained in this publication.
CS 30323
92506 Rueil-Malmaison Cedex, France This document was printed
on ecological paper
RCS Nanterre 954 503 439
Capital social 896 313 776 € Publication: Schneider Electric
www.schneider-electric.com Design: Schneider Electric
Printing:
AMTNoT154-02 01 11-2010