07 Yenarsea 22

How to Reflute and
Recondition Rolls Effectively,

to Improve Mill Performance
by Lee Deon
IAOM, Penang 2022
Rolls Reconditioning is
Troublesome
Rolls reconditioning
= grinding and refluting rolls
Exporting to over 90 countries
Looks Easy!
Flutes
Rolls for
Roller Mill
Troublesome Flute Profile
• Challenging to recondition rolls

accurately every time
• flutes of Break Rolls Important for flutes to be
correct / good condition
• chamfer / taper of Reduction Rolls
Wheat
Break Rolls
Break
Rolls
source: Effect of Roll Fluting Disposition and Roll Gap on Breakage of

Wheat Kernels During First‐Break Roller Milling, C. Fang, G. Campbell
Troublesome Reduction Rolls: Smooth Rolls, No Flutes

Important for Taper to be
• flutes of Break Rolls Taper
correct / good condition
• chamfer / taper of Reduction Rolls
Even Gap
= GOOD
Un‐Even Gap
= BAD
Troublesome
• flutes
• chamfer / taper
• Manual, semi‐auto machines
• need skilled experience operator
• human errors
Troublesome
• flutes
• chamfer / taper
• Manual, semi‐auto machines
• need skilled experience operator
• human errors
• Difficult to check if flutes are correct
• don’t have Flute profile
measurement device
How to Recondition Rolls Effectively???
ANSWER: ???
ANSWER: HIRE ME TO WORK

IN YOUR
FLUTING WORKSHOP
ANSWER:
• Use technology
• CNC (Computer Controlled)
• flute profile measurement device
• Follow simple procedure
• Measure and check results
Accurate Rolls Profile
& Frequent Rolls Reconditioning
ENERGY CONSUMPTION PRODUCT QUALITY THOUGHPUT CAPACITY

decreasing increasing increasing
• Lower electricity cost • Lower ash • Easier balanced mill

• Lower maintenance • Better starch damage • Higher extraction rate
• Better water adsorbtion • Less moisture loss
Advantages of CNC Fluting & Grinding Machine
YFG
• Easy to use • High accuracy

• easy to train • less probability for mistakes
• key in data • back lash can be adjusted
• computer controlled
• No need skilled guy
Yenar Rolls Factory
YFG
13 units of YENAR YFG

Fluting 50 ‐ 60 rolls / day
Producing > 22,000 rolls / year
How to Recondition Rolls Effectively
PROCEDURE & STEPS

Install Roll and Measure Diameter
YFG
249.19 249.25
248.88
248.88 248.88
248.88
Set Roll and Grinding Wheel Position
Grinding
Wheel
YFG
Align Roll Parallel to Machine
YFG
Key in Grinding
Parameters
YFG
YFG
Compact Layout of
Millers Workshop
YFG & YTK
Sand Blasting Machine
• PLC controlled very easy to use
• Provide Required Roughness to Rolls
• to grip flour, higher capacity
• 3‐4 RA value
YTK
• Dust free environment

• Vacuum suction with filter
• Recycle the sand
Sharpen the cutting Tool
YGB
Carbide Tool Grinding Bench
• Scale for Angle adjustment
• Scale for Radius Angle
• Easy to use
• Reduce mistakes
Install Cutting Tool
Make
Chamfer
YFG
Set Roll and Tool Position

Refluting Worn Out Flutes
• Dont need to grind rolls until smooth
New Flutes
Worn off
Flutes
YFG
Smooth rolls
• rolls last longer
• can reflute more times
New Flutes
Worn off Flutes
Grind until rolls even

YFG
Smooth rolls Rolls is expansive

Save Money
248.88 248.88
248.88
• rolls last longer
• Following back the previous flutes
• make sure cutting tool is not moving
• follow the spiral
• better to rely on eyes
YFG
New Flutes
Worn off Flutes
Grind until rolls even
Smooth rolls
248.88 248.88
248.88
• Input Data
Key in Fluting Parameters • 1. total flutes/circumfrence
• 2. roll diameter
• 3. angles
• 4. land
• 5. spiral
• Cutting depth is calculated
YFG
automatically after input

parameters of roll.
Tool Cutting Speed
• Faster speed • Best cutting speed 10‐11m/min
• cutting tools wear off fast • Manual machines are slower
• easier for cutting tool to break
4‐6m/min
• flutes become brittles
Cutting tool
YFG
Cutting tool speed = speed tool

moves along the roll to do refluting
Flute Profile Measurement Device
ON THE
• Measure when fluting FLUTING
MACHINE
• Check if flutes profile are correct
ROLLCARE
• land and depth is most important

• Allows us to do correction
• make the fluting perfect
How rollCare Works ? No need to be a pro.
• Laser measurement - High Accuracy

• Sticks on the roll with Magnets.
• Transfers via wireless in 2 seconds the roll
ROLLCARE
profile to the computer.

• Specially designed software to easily measure
flutes
Use to measure in Roller Mill to see if

• rolls are worn out
• rolls need to be refluted
Wear Out Profiles
ROLLCARE
ROLLCARE
ROLLCARE
Our Objective is to make you have a Profesional Rolls Reconditioning Workshop

How to Choose a CNC Fluting & Grinding Machine??
• Make sure to test drive • Evaluate the Workshop
• user friendly • business stability
• check accuracy of the old machines • precision & workmanship
• number of machines produced
• number of experts for the CNC
• Evaluate the Spareparts
We Invite you to visit
• quality
Yenar factory
• availability
• in your country
• in 10‐20 years
• warehouse stock
• Talk to the many References
Only when you ,
You will know what’s Best
Yenar Machine Factory
Only 1 factory in the world
specializing in producing
Roll Conditioning Machines
Assembly & Production in Action
Spare Parts Warehouse
• Highly available stocks
• Yenar factory has many of these
machines
• Support few hundreds of machines
worldwide
• Guarantee to reply within 24
hours
• Guarantee to send out spare
parts within 10 days
Çok Teşekkür Ederim
Produced over 100+
CNC fluting & grinding
machines
For more info, please visit

our Yenar booth in IAOM
Lee Deon
[email protected]
www.yenar.com.tr

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How to Reflute and

Recondition Rolls Effectively,

• Challenging to recondition rolls

source: Effect of Roll Fluting Disposition and Roll Gap on Breakage of

• Challenging to recondition rolls

ANSWER: HIRE ME TO WORK

ENERGY CONSUMPTION PRODUCT QUALITY THOUGHPUT CAPACITY

• Lower electricity cost • Lower ash • Easier balanced mill

• Easy to use • High accuracy

13 units of YENAR YFG

PROCEDURE & STEPS

• Dust free environment

Set Roll and Tool Position

Grind until rolls even

Smooth rolls Rolls is expansive

Grind until rolls even

automatically after input

Cutting tool speed = speed tool

• land and depth is most important

• Laser measurement - High Accuracy

profile to the computer.

Use to measure in Roller Mill to see if

Our Objective is to make you have a Profesional Rolls Reconditioning Workshop

For more info, please visit

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