Journal of Polymer Science Part A-polymer Chemistry, 1995
A new polymer-ceramic nanocomposite has been synthesized consisting of well-dispersed, two-dimens... more A new polymer-ceramic nanocomposite has been synthesized consisting of well-dispersed, two-dimensional layers of an organically modified mica-type silicate (MTS) within a degradable poly(c-caprolactone) matrix. A protonated amino acid derivative of MTS was used to promote delamination/dispersion of the host layers and initiate ring-opening polymerization of c-caprolactone monomer, resulting in poly(e-caprolactone) chains that are ionically bound to the silicate layers. The polymer chains can be released from the silicate surface by a reverse ion-exchange reaction and were shown to be spectroscopically similar to pure poly(e-caprolactone). Thick films of the polymer nanocomposite exhibit a significant reduction in water vapor permeability that shows a linear dependence on silicate content. The permeability of nanocomposite containing as low as 4.8% silicate by volume was reduced by nearly a n order of magnitude compared to pure poly(c-caprolactone). 0 1995 John Wiley & Sons, Inc.
The sol-gel process, with its associated mild conditions, offers a new approach to the synthesis ... more The sol-gel process, with its associated mild conditions, offers a new approach to the synthesis of composite materials with domain sizes approaching the molecular level. Transparent organic-inorganic composites can be prepared by dissolving preformed polymers into sol-gel precursor solutions, and then allowing the tetraalkyi orthosilicates to hydrolyze and condense to form glassy SiO, phases of different morphological structures. Alternatively, both the organic and inorganic phases can be simultaneously formed through the synchronous polymerization of the organic monomer and the sol-gel precursors. Depending upon such factors as the structures of the organic and inorganic components, the phase morphology, the degree of interpenetration, and the presence of covalent bonds between the phases, the properties of these composites can vary greatly and range from elastomeric rubbers to high-modulus materials.
... Therefore, only a portion of the clay is delaminated, as evidenced by the broadening and decr... more ... Therefore, only a portion of the clay is delaminated, as evidenced by the broadening and decreased scattering intensity of the Chem. Mater., Vol. 6, No. ... 757 i?n .-, (25) May, C. A., Ed. Epozy Resins, 2nd ed.: Marcel Dekker: New York, 1988. a 0 4 8 12 16 20 2 theta ...
Electrospinning has been recognized as an efficient technique for the fabrication of polymer nano... more Electrospinning has been recognized as an efficient technique for the fabrication of polymer nanofibers. Various polymers have been successfully electrospun into ultrafine fibers in recent years mostly in solvent solution and some in melt form. Potential applications based on such fibers specifically their use as reinforcement in nanocomposite development have been realized. In this paper, a comprehensive review is presented on the researches and developments related to electrospun polymer nanofibers including processing, structure and property characterization, applications, and modeling and simulations. Information of those polymers together with their processing conditions for electrospinning of ultrafine fibers has been summarized in the paper. Other issues regarding the technology limitations, research challenges, and future trends are also discussed. #
An overview of polymer-clay hybrid nanocomposites is provided with emphasis placed on the use of ... more An overview of polymer-clay hybrid nanocomposites is provided with emphasis placed on the use of alkylammonium exchanged smectite clays as the reinforcement phase in selected polymer matrices. A few weight percent loading of organoclay in nylon 6 boosts the heat distortion temperature by 808C, making possible structural applications under conditions where the pristine polymer would normally fail. A similar loading of clay nanolayers in elastomeric epoxy and polyurethane matrices dramatically improves both the toughness and the tensile properties of these thermoset systems. Glassy epoxy nanocomposites exhibit substantial improvement in yield strength and modulus under compressive stress-strain conditions. The latest development in polypropylene hybrids have yielded nanocomposites with improved storage moduli. Polyimide hybrids in thin-film form display a 10-fold decrease in permeability toward water vapor at 2 wt.% clay loading. In situ and melt intercalation processing methods are effective in producing reinforced polystyrene hybrids. Nitrile rubber hybrids show improved storage moduli and reduced Ž . permeabilities even toward gases as small as hydrogen. Poly´-caprolactone -clay nanocomposites prepared by in situ polymerization of´-caprolactone in organoclay galleries show a Ž substantial reduction in water adsorption. Polysiloxane nanocomposites produced from poly di-. methylsiloxane and organoclay mixtures have improved in tensile properties, thermal stability and Ž . resistance to swelling solvents. Organoclay-poly l-lactide composite film was obtained by solvent casting technique. Clay nanolayers dispersed in liquid crystals act as structure directors and form hybrids composites that can be switched from being highly opaque to highly transparent by applying an electric field of short duration. q 1999 Published by Elsevier Science B.V.
A review is given of the academic and industrial aspects of the preparation, characterization, ma... more A review is given of the academic and industrial aspects of the preparation, characterization, materials properties, crystallization behavior, melt rheology, and processing of polymer/layered silicate nanocomposites. These materials are attracting considerable interest in polymer science research. Hectorite and montmorillonite are among the most commonly used smectite-type layered silicates for the preparation of nanocomposites. Smectites are a valuable mineral class for industrial applications because of their high cation exchange capacities, surface area, surface reactivity, adsorptive properties, and, in the case of hectorite, high viscosity and transparency in solution. In their pristine form they are hydrophilic in nature, and this property makes them very difficult to disperse into a polymer matrix. The most common way to remove this difficulty is to replace interlayer cations with quarternized ammonium or phosphonium cations, preferably with long alkyl chains.
This review aims at reporting on very recent developments in syntheses, properties and (future) a... more This review aims at reporting on very recent developments in syntheses, properties and (future) applications of polymer-layered silicate nanocomposites. This new type of materials, based on smectite clays usually rendered hydrophobic through ionic exchange of the sodium interlayer cation with an onium cation, may be prepared via various synthetic routes comprising exfoliation adsorption, in situ intercalative polymerization and melt intercalation. The whole range of polymer matrices is covered, i.e. thermoplastics, thermosets and elastomers. Two types of structure may be obtained, namely intercalated nanocomposites where the polymer chains are sandwiched in between silicate layers and exfoliated nanocomposites where the separated, individual silicate layers are more or less uniformly dispersed in the polymer matrix. This new family of materials exhibits enhanced properties at very low filler level, usually inferior to 5 wt.%, such as increased Young's modulus and storage modulus, increase in thermal stability and gas barrier properties and good flame retardancy.
Polymer nanocomposites with layered silicates as the inorganic phase (reinforcement) are discusse... more Polymer nanocomposites with layered silicates as the inorganic phase (reinforcement) are discussed. The materials design and synthesis rely on the ability of layered silicates to intercalate in the galleries between their layers a wide range of monomers and polymers. Special emphasis is placed on a new, versatile and environmentally benign synthesis approach by polymer melt intercalation. I0 contrast to in-situ polymerization and solution intercalation, melt intercalation involves mixing the layered silicate with the polymer and heating the mixture above the softening point of the polymer. Compatibility with various polymers is accomplished by derivatizing the silicates with alkyl ammonium cations via an ion exchange reaction. By hetuning the surface characteristics nanodispersion (i.e. intercalation or delamination) can be accomplished. The resulting polymer layered silicate (PLS) nanocomposites exhibit properties dramatically different from their more conventional counterparts. For example, PLS nanocomposites can attain a particular degree of stiffoesr, strength and barrier properties with far less inorganic content than comparable glass-or mineral reinforced polymers and, therefore, they are far lighter i n weight. In addition, PLS nanocomposites exhibit significant increase in thermal stability as well as self-extinguishing characteristics. The combination of improved properties, convenient processing and low cost has already led to a few commercial applications with more currently under development.
Journal of Polymer Science Part A-polymer Chemistry, 1995
A new polymer-ceramic nanocomposite has been synthesized consisting of well-dispersed, two-dimens... more A new polymer-ceramic nanocomposite has been synthesized consisting of well-dispersed, two-dimensional layers of an organically modified mica-type silicate (MTS) within a degradable poly(c-caprolactone) matrix. A protonated amino acid derivative of MTS was used to promote delamination/dispersion of the host layers and initiate ring-opening polymerization of c-caprolactone monomer, resulting in poly(e-caprolactone) chains that are ionically bound to the silicate layers. The polymer chains can be released from the silicate surface by a reverse ion-exchange reaction and were shown to be spectroscopically similar to pure poly(e-caprolactone). Thick films of the polymer nanocomposite exhibit a significant reduction in water vapor permeability that shows a linear dependence on silicate content. The permeability of nanocomposite containing as low as 4.8% silicate by volume was reduced by nearly a n order of magnitude compared to pure poly(c-caprolactone). 0 1995 John Wiley & Sons, Inc.
The sol-gel process, with its associated mild conditions, offers a new approach to the synthesis ... more The sol-gel process, with its associated mild conditions, offers a new approach to the synthesis of composite materials with domain sizes approaching the molecular level. Transparent organic-inorganic composites can be prepared by dissolving preformed polymers into sol-gel precursor solutions, and then allowing the tetraalkyi orthosilicates to hydrolyze and condense to form glassy SiO, phases of different morphological structures. Alternatively, both the organic and inorganic phases can be simultaneously formed through the synchronous polymerization of the organic monomer and the sol-gel precursors. Depending upon such factors as the structures of the organic and inorganic components, the phase morphology, the degree of interpenetration, and the presence of covalent bonds between the phases, the properties of these composites can vary greatly and range from elastomeric rubbers to high-modulus materials.
... Therefore, only a portion of the clay is delaminated, as evidenced by the broadening and decr... more ... Therefore, only a portion of the clay is delaminated, as evidenced by the broadening and decreased scattering intensity of the Chem. Mater., Vol. 6, No. ... 757 i?n .-, (25) May, C. A., Ed. Epozy Resins, 2nd ed.: Marcel Dekker: New York, 1988. a 0 4 8 12 16 20 2 theta ...
Electrospinning has been recognized as an efficient technique for the fabrication of polymer nano... more Electrospinning has been recognized as an efficient technique for the fabrication of polymer nanofibers. Various polymers have been successfully electrospun into ultrafine fibers in recent years mostly in solvent solution and some in melt form. Potential applications based on such fibers specifically their use as reinforcement in nanocomposite development have been realized. In this paper, a comprehensive review is presented on the researches and developments related to electrospun polymer nanofibers including processing, structure and property characterization, applications, and modeling and simulations. Information of those polymers together with their processing conditions for electrospinning of ultrafine fibers has been summarized in the paper. Other issues regarding the technology limitations, research challenges, and future trends are also discussed. #
An overview of polymer-clay hybrid nanocomposites is provided with emphasis placed on the use of ... more An overview of polymer-clay hybrid nanocomposites is provided with emphasis placed on the use of alkylammonium exchanged smectite clays as the reinforcement phase in selected polymer matrices. A few weight percent loading of organoclay in nylon 6 boosts the heat distortion temperature by 808C, making possible structural applications under conditions where the pristine polymer would normally fail. A similar loading of clay nanolayers in elastomeric epoxy and polyurethane matrices dramatically improves both the toughness and the tensile properties of these thermoset systems. Glassy epoxy nanocomposites exhibit substantial improvement in yield strength and modulus under compressive stress-strain conditions. The latest development in polypropylene hybrids have yielded nanocomposites with improved storage moduli. Polyimide hybrids in thin-film form display a 10-fold decrease in permeability toward water vapor at 2 wt.% clay loading. In situ and melt intercalation processing methods are effective in producing reinforced polystyrene hybrids. Nitrile rubber hybrids show improved storage moduli and reduced Ž . permeabilities even toward gases as small as hydrogen. Poly´-caprolactone -clay nanocomposites prepared by in situ polymerization of´-caprolactone in organoclay galleries show a Ž substantial reduction in water adsorption. Polysiloxane nanocomposites produced from poly di-. methylsiloxane and organoclay mixtures have improved in tensile properties, thermal stability and Ž . resistance to swelling solvents. Organoclay-poly l-lactide composite film was obtained by solvent casting technique. Clay nanolayers dispersed in liquid crystals act as structure directors and form hybrids composites that can be switched from being highly opaque to highly transparent by applying an electric field of short duration. q 1999 Published by Elsevier Science B.V.
A review is given of the academic and industrial aspects of the preparation, characterization, ma... more A review is given of the academic and industrial aspects of the preparation, characterization, materials properties, crystallization behavior, melt rheology, and processing of polymer/layered silicate nanocomposites. These materials are attracting considerable interest in polymer science research. Hectorite and montmorillonite are among the most commonly used smectite-type layered silicates for the preparation of nanocomposites. Smectites are a valuable mineral class for industrial applications because of their high cation exchange capacities, surface area, surface reactivity, adsorptive properties, and, in the case of hectorite, high viscosity and transparency in solution. In their pristine form they are hydrophilic in nature, and this property makes them very difficult to disperse into a polymer matrix. The most common way to remove this difficulty is to replace interlayer cations with quarternized ammonium or phosphonium cations, preferably with long alkyl chains.
This review aims at reporting on very recent developments in syntheses, properties and (future) a... more This review aims at reporting on very recent developments in syntheses, properties and (future) applications of polymer-layered silicate nanocomposites. This new type of materials, based on smectite clays usually rendered hydrophobic through ionic exchange of the sodium interlayer cation with an onium cation, may be prepared via various synthetic routes comprising exfoliation adsorption, in situ intercalative polymerization and melt intercalation. The whole range of polymer matrices is covered, i.e. thermoplastics, thermosets and elastomers. Two types of structure may be obtained, namely intercalated nanocomposites where the polymer chains are sandwiched in between silicate layers and exfoliated nanocomposites where the separated, individual silicate layers are more or less uniformly dispersed in the polymer matrix. This new family of materials exhibits enhanced properties at very low filler level, usually inferior to 5 wt.%, such as increased Young's modulus and storage modulus, increase in thermal stability and gas barrier properties and good flame retardancy.
Polymer nanocomposites with layered silicates as the inorganic phase (reinforcement) are discusse... more Polymer nanocomposites with layered silicates as the inorganic phase (reinforcement) are discussed. The materials design and synthesis rely on the ability of layered silicates to intercalate in the galleries between their layers a wide range of monomers and polymers. Special emphasis is placed on a new, versatile and environmentally benign synthesis approach by polymer melt intercalation. I0 contrast to in-situ polymerization and solution intercalation, melt intercalation involves mixing the layered silicate with the polymer and heating the mixture above the softening point of the polymer. Compatibility with various polymers is accomplished by derivatizing the silicates with alkyl ammonium cations via an ion exchange reaction. By hetuning the surface characteristics nanodispersion (i.e. intercalation or delamination) can be accomplished. The resulting polymer layered silicate (PLS) nanocomposites exhibit properties dramatically different from their more conventional counterparts. For example, PLS nanocomposites can attain a particular degree of stiffoesr, strength and barrier properties with far less inorganic content than comparable glass-or mineral reinforced polymers and, therefore, they are far lighter i n weight. In addition, PLS nanocomposites exhibit significant increase in thermal stability as well as self-extinguishing characteristics. The combination of improved properties, convenient processing and low cost has already led to a few commercial applications with more currently under development.
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