Jurnal Pengabdian Masyarakat Akademisi, Sep 4, 2022
Timur bertujuan untuk meningkatkan kesejahteraan masyarakat kedungcangkring melalui Pemberdayaan ... more Timur bertujuan untuk meningkatkan kesejahteraan masyarakat kedungcangkring melalui Pemberdayaan Desa Mandiri sentra Pengrajin tempe sebagai upaya peningkatan kapasitas produksi, peningkatan kapasitas sumberdaya manusia dan penguatan tata kelola organisasi. Kegiatan ini akan dilakukan selama 3 (tiga) tahun bekerjasama dengan pemerintah desa kedungcangkring, kelompok pengrajin tempe serta Dinas Perindustrian dan Perdagangan Pemerintah Kabupaten Sidoarjo. Kegiatan ini akan dilaksanakan dengan 5 kelompok yaitu : Identifikasi permasalahan dilaksanakan pada survey awal dengan pemerintah desa kedungcangkring dan mitra. Permasalahan tersebut antara lain : belum adanya sistem manajemen usaha bagi kelompok pengrajin tempe. Sehingga dari permasalahan tersebut solusi yang ditawarkan adalah perbaikan sistem agribisnis IKM pengrajin Tempe adalah pertama sistem pengolalan usaha yaitu dengan melakukan berbagai pelatihan yang meliputi pelatihan manajemen keuangan, yang kedua adalah sistem monitoring dan evaluasi yang bertujuan untuk mengukur tingkat keberhasilan dan peningkatan pelaksanaan kegiatan. Metode pelaksanaan kegiatan ini dilakukan dengan beberapa pendekatan yaitu Participatory Rural Appraisal dan Participatory Technology Development. Teknik pelaksanaannya dibagi menjadi 3 (tiga) tahap, yaitu persiapan, pelaksanaan dan monitoring evaluasi. Pada akhir kegiatan diharapkan adanya peningkatan produksi dari kelompok pengerajin mitra dan terbentuk sentra pengarajin tempe sebagai kampung tempe di Desa Kedung Cangkring Jabon Sidoarjo
Procedia of Engineering and Life Science, Dec 27, 2022
In 2021, PT TRACK has an average Dynamix Cement inventory of 1,488 sacks/month and the highest in... more In 2021, PT TRACK has an average Dynamix Cement inventory of 1,488 sacks/month and the highest inventory can reach 2,240 sacks. The high inventory capacity has an impact on inventory capacity that exceeds the maximum inventory limit (overload). This study aims to determine the optimal amount of Dynamix Cement inventory at PT TRACK so that it does not cause inventory overload. The method used is Fuzzy Inventory Control Tsukamoto. Several stages carried out in this research include (a) forming Fuzzy sets, (b) forming rules (c) inference, and (d) affirmation (defuzzification). The results of this study showed that the optimal supply of Semen Dynamix at PT TRACK in the period
Procedia of Engineering and Life Science, Feb 21, 2023
This study discusses the problem of job-shop scheduling at one of the well-known mineral water co... more This study discusses the problem of job-shop scheduling at one of the well-known mineral water companies in Indonesia. This company produces a number of products in several types with different routes from each other. However, in reality, the effectiveness of production lies in the range of 54.8%-69.2%, so it is still far from running time production where the expected target is 80% for inject and 90% for blow. Where production scheduling is a complex problem so it takes the right method to get the optimal solution for these problems. The research method used is the differential evolution algorithm method, where this method aims to minimize the makespan value (total completion time of all jobs) on the job-shop production route so as to obtain optimal scheduling results and improve the existing system. Scheduling obtained through the differential evolution algorithm method produces a makespan value of x minutes, while the company's schedule has a makespan value of y minutes. So that the proposed scheduling results in a decrease of x% compared to company scheduling.
PROZIMA (Productivity, Optimization and Manufacturing System Engineering)
PT. XYZ is a manufacturing industry engaged in paper processing with afval raw materials. The pro... more PT. XYZ is a manufacturing industry engaged in paper processing with afval raw materials. The problem faced is machine failure that occurs suddenly without predictability, this is because there is no scheduled maintenance (preventive main-tenance). The object of this research is focused on production instrumentation equipment. This study uses the Failure Mode and Effect Analyzer (FMEA) method to identify the causes of failure and the effects of these failures by determining the critical value of the component, namely the Risk Priority Number (RPN) which is the largest, then the Reliability Centered Maintenance (RCM) II Decision Worsheet method for determine maintenance intervals of production instrumentation equipment. Based on the results of RPN calculations in the FMEA method to determine the critical components of the Instrumentation equipment, namely the Control Valve, it can be seen that the highest total RPN value is found in three components, namely Restrictor with an RPN val...
PT. Kemasan Ciptatama Sempurna is a company engaged in manufacturing styrofoam . In the company c... more PT. Kemasan Ciptatama Sempurna is a company engaged in manufacturing styrofoam . In the company concerned, the order system is still manual, where the order process only depends on the order order. This results in a less efficient scheduling system as evidenced by the ineffectiveness of the scheduling system when the number of orders from various consumers place orders simultaneously. The method used in this study uses a Genetic Algorithm approach , by choosing this method in this study it can improve problems in the company so that the scheduling system can run according to the wishes of consumers both in terms of scheduling time that has been agreed with consumers. The results of the research using the Genetic Algorithm method in production using genetic algorithms, the best time in scheduling production capacity is 2699 seconds, this is an increase in the efficiency of the production process as evidenced by the previous production activity process of 3600 seconds (corner producti...
Blood transfusion is a process of sending or transferring blood to another place and the task is ... more Blood transfusion is a process of sending or transferring blood to another place and the task is delegated to the PMI Blood Donation Unit with several tasks including; deployment and preservation of blood donors, provision and processing of blood, and distribution of blood to health agencies. However, the supply and demand from health agencies have a significant difference. The difference for each blood group is very large, in group O deficiency by 28%, in group A deficiency by 38%, in group B excess by 28%, and in group AB deficiency by 84%. To overcome this problem, it is necessary to estimate the demand for blood that will occur in the future period. One of the tools that can answer this problem is demand forecasting and what will be used in this study is forecasting using the Support Vector Machine (SVM) method. This SVM method is a relatively new machine learning-based technique for making predictions, both used in classification and regression cases. The result of this study o...
Strategi global purchasing yang diterapkan oleh perusahaan produsen kendaraan bermotor di Indones... more Strategi global purchasing yang diterapkan oleh perusahaan produsen kendaraan bermotor di Indonesia telah memaksa suplier suplier lokal untuk berimprovisasi dan berinovasi dalam proses produksinya agar tetap bisa bersaing dengan kompetitor luar negeri. CV XYZ adalah sebuah perusahaan pengecoran besi yang memproduksi berbagai macam komponen otomotif. Perusahaan yang berlokasi di Kabupaten Pasuruan ini menjual hasil produksinya ke beberapa peusahaan produsen kendaraan bermotor di tanah air. Dalam upayanya meningkatkan daya saing, perusahaan ini membuat program cost reduction untuk menurunkan biaya produksinya. Salah satu upaya yang dilakukan adalah adanya usulan investasi alat puller yang dipasang di mesin core untuk menurunkan cycle time. Sebelum usulan investasi ini direalisasikan, perusahaan menginginkan dilakukan analisis kelayakan terlebih dulu. Dari hasil pengolahan data diperoleh besarnya biaya yang harus dikeluarkan oleh perusahaan untuk biaya investasi dan biaya
PT XYZ is one manufacturing company engaged in the production of animal feed. In the production p... more PT XYZ is one manufacturing company engaged in the production of animal feed. In the production process sometimes product results does not comply with the requests received by the company. There are many factors which could this problem happened. One of them is less than the maximum engine performance production caused by high downtime on a production machine. To find out how well the performance of a production machine, then it is held a performance assessment by using Overall Throughput Effectiveness (OTE) method.Overall Throughput Effectiveness calculations performed on the line pellet machine was obtained 48.97%. This value is still far to the standard value desired by the company which is 70%. For performance improvement can be done by improving the engine damaged and analyzed by using Failure Mode and Effect Analysis (FMEA). From the analysis showed that the failure modes of root dies breaking up with the value of the RPN 224 is a damage that must be repaired immediately because obtaining the highest RPN value compared to other failure modes.
PT. XYZ is one of the manufactures of parmacheutical. Problems which often appeared are surplus a... more PT. XYZ is one of the manufactures of parmacheutical. Problems which often appeared are surplus and shortage material. Inventory material control not optimum because order only esimate. With exponential smoothing method can be devise of demand next period and EOQ Probabilistic for to know economic order quantity, total safety stock and reorder point so can minimization inventory cost. Purpose of research are to know exponential smoothing method what representatif for manufacture and give recomendation of this research. Results of research are exponential smoothing method representatif for manufacture and EOQ probabilistic method
PT Primabox Adi Perkasa is a company located on Jl. Jaksa Agung Suprapto, Sumber Gedang, Pandaan,... more PT Primabox Adi Perkasa is a company located on Jl. Jaksa Agung Suprapto, Sumber Gedang, Pandaan, Pasuruan. This company is engaged in manufacturing, namely the production of cardboard boxes. This company can produce up to 550,000 pcs of cardboard boxes per year, employing 300 employees. The problem that arises in the company is caused by changes in the price of raw materials or materials which make changes in costs that must be considered in the production proces. Measuring productivity by using the Multi-Factor Productivity Measurement Model (MFPMM). This method is used to make it easier to measure changes in previous performance, controllers, and controllers of current company performance and can assess and evaluate the effect of profitability resulting from changes in productivity.The results of the research on Productivity Measurement Analysis Using the Multi-Factor Productivity Measurement Model (MFPMM) obtained the productivity index of used cardboard 89.69%, glue 97.72%, ele...
Petrokimia Gresik is a company engaged in the argo industry. In an effort to increase productivit... more Petrokimia Gresik is a company engaged in the argo industry. In an effort to increase productivity, PT. Petrokimia Gresik has a special port used for loading and unloading activities. During loading and unloading activities, special equipment is needed to make it easier to move cargo. Not infrequently this equipment suffers damage that is not known what object affects the damage. Based on the 2021 Asset Utilization Data, internal tools whose availability is still below the target of more than 1% are CSU I and 81.66%. The percentage of equipment availability that is below the target causes the process of unloading raw materials to be not optimal and can cause demurrage costs or company fines to the ship if the cause of the damage is not immediately identified and addressed. This study aims to help companies obtain information about objects that affect CSU I and CSU II experiencing breakdowns. The role of data mining that will be used in this research is association rules with a prior...
Jurnal Pengabdian Masyarakat Akademisi, Sep 4, 2022
Timur bertujuan untuk meningkatkan kesejahteraan masyarakat kedungcangkring melalui Pemberdayaan ... more Timur bertujuan untuk meningkatkan kesejahteraan masyarakat kedungcangkring melalui Pemberdayaan Desa Mandiri sentra Pengrajin tempe sebagai upaya peningkatan kapasitas produksi, peningkatan kapasitas sumberdaya manusia dan penguatan tata kelola organisasi. Kegiatan ini akan dilakukan selama 3 (tiga) tahun bekerjasama dengan pemerintah desa kedungcangkring, kelompok pengrajin tempe serta Dinas Perindustrian dan Perdagangan Pemerintah Kabupaten Sidoarjo. Kegiatan ini akan dilaksanakan dengan 5 kelompok yaitu : Identifikasi permasalahan dilaksanakan pada survey awal dengan pemerintah desa kedungcangkring dan mitra. Permasalahan tersebut antara lain : belum adanya sistem manajemen usaha bagi kelompok pengrajin tempe. Sehingga dari permasalahan tersebut solusi yang ditawarkan adalah perbaikan sistem agribisnis IKM pengrajin Tempe adalah pertama sistem pengolalan usaha yaitu dengan melakukan berbagai pelatihan yang meliputi pelatihan manajemen keuangan, yang kedua adalah sistem monitoring dan evaluasi yang bertujuan untuk mengukur tingkat keberhasilan dan peningkatan pelaksanaan kegiatan. Metode pelaksanaan kegiatan ini dilakukan dengan beberapa pendekatan yaitu Participatory Rural Appraisal dan Participatory Technology Development. Teknik pelaksanaannya dibagi menjadi 3 (tiga) tahap, yaitu persiapan, pelaksanaan dan monitoring evaluasi. Pada akhir kegiatan diharapkan adanya peningkatan produksi dari kelompok pengerajin mitra dan terbentuk sentra pengarajin tempe sebagai kampung tempe di Desa Kedung Cangkring Jabon Sidoarjo
Procedia of Engineering and Life Science, Dec 27, 2022
In 2021, PT TRACK has an average Dynamix Cement inventory of 1,488 sacks/month and the highest in... more In 2021, PT TRACK has an average Dynamix Cement inventory of 1,488 sacks/month and the highest inventory can reach 2,240 sacks. The high inventory capacity has an impact on inventory capacity that exceeds the maximum inventory limit (overload). This study aims to determine the optimal amount of Dynamix Cement inventory at PT TRACK so that it does not cause inventory overload. The method used is Fuzzy Inventory Control Tsukamoto. Several stages carried out in this research include (a) forming Fuzzy sets, (b) forming rules (c) inference, and (d) affirmation (defuzzification). The results of this study showed that the optimal supply of Semen Dynamix at PT TRACK in the period
Procedia of Engineering and Life Science, Feb 21, 2023
This study discusses the problem of job-shop scheduling at one of the well-known mineral water co... more This study discusses the problem of job-shop scheduling at one of the well-known mineral water companies in Indonesia. This company produces a number of products in several types with different routes from each other. However, in reality, the effectiveness of production lies in the range of 54.8%-69.2%, so it is still far from running time production where the expected target is 80% for inject and 90% for blow. Where production scheduling is a complex problem so it takes the right method to get the optimal solution for these problems. The research method used is the differential evolution algorithm method, where this method aims to minimize the makespan value (total completion time of all jobs) on the job-shop production route so as to obtain optimal scheduling results and improve the existing system. Scheduling obtained through the differential evolution algorithm method produces a makespan value of x minutes, while the company's schedule has a makespan value of y minutes. So that the proposed scheduling results in a decrease of x% compared to company scheduling.
PROZIMA (Productivity, Optimization and Manufacturing System Engineering)
PT. XYZ is a manufacturing industry engaged in paper processing with afval raw materials. The pro... more PT. XYZ is a manufacturing industry engaged in paper processing with afval raw materials. The problem faced is machine failure that occurs suddenly without predictability, this is because there is no scheduled maintenance (preventive main-tenance). The object of this research is focused on production instrumentation equipment. This study uses the Failure Mode and Effect Analyzer (FMEA) method to identify the causes of failure and the effects of these failures by determining the critical value of the component, namely the Risk Priority Number (RPN) which is the largest, then the Reliability Centered Maintenance (RCM) II Decision Worsheet method for determine maintenance intervals of production instrumentation equipment. Based on the results of RPN calculations in the FMEA method to determine the critical components of the Instrumentation equipment, namely the Control Valve, it can be seen that the highest total RPN value is found in three components, namely Restrictor with an RPN val...
PT. Kemasan Ciptatama Sempurna is a company engaged in manufacturing styrofoam . In the company c... more PT. Kemasan Ciptatama Sempurna is a company engaged in manufacturing styrofoam . In the company concerned, the order system is still manual, where the order process only depends on the order order. This results in a less efficient scheduling system as evidenced by the ineffectiveness of the scheduling system when the number of orders from various consumers place orders simultaneously. The method used in this study uses a Genetic Algorithm approach , by choosing this method in this study it can improve problems in the company so that the scheduling system can run according to the wishes of consumers both in terms of scheduling time that has been agreed with consumers. The results of the research using the Genetic Algorithm method in production using genetic algorithms, the best time in scheduling production capacity is 2699 seconds, this is an increase in the efficiency of the production process as evidenced by the previous production activity process of 3600 seconds (corner producti...
Blood transfusion is a process of sending or transferring blood to another place and the task is ... more Blood transfusion is a process of sending or transferring blood to another place and the task is delegated to the PMI Blood Donation Unit with several tasks including; deployment and preservation of blood donors, provision and processing of blood, and distribution of blood to health agencies. However, the supply and demand from health agencies have a significant difference. The difference for each blood group is very large, in group O deficiency by 28%, in group A deficiency by 38%, in group B excess by 28%, and in group AB deficiency by 84%. To overcome this problem, it is necessary to estimate the demand for blood that will occur in the future period. One of the tools that can answer this problem is demand forecasting and what will be used in this study is forecasting using the Support Vector Machine (SVM) method. This SVM method is a relatively new machine learning-based technique for making predictions, both used in classification and regression cases. The result of this study o...
Strategi global purchasing yang diterapkan oleh perusahaan produsen kendaraan bermotor di Indones... more Strategi global purchasing yang diterapkan oleh perusahaan produsen kendaraan bermotor di Indonesia telah memaksa suplier suplier lokal untuk berimprovisasi dan berinovasi dalam proses produksinya agar tetap bisa bersaing dengan kompetitor luar negeri. CV XYZ adalah sebuah perusahaan pengecoran besi yang memproduksi berbagai macam komponen otomotif. Perusahaan yang berlokasi di Kabupaten Pasuruan ini menjual hasil produksinya ke beberapa peusahaan produsen kendaraan bermotor di tanah air. Dalam upayanya meningkatkan daya saing, perusahaan ini membuat program cost reduction untuk menurunkan biaya produksinya. Salah satu upaya yang dilakukan adalah adanya usulan investasi alat puller yang dipasang di mesin core untuk menurunkan cycle time. Sebelum usulan investasi ini direalisasikan, perusahaan menginginkan dilakukan analisis kelayakan terlebih dulu. Dari hasil pengolahan data diperoleh besarnya biaya yang harus dikeluarkan oleh perusahaan untuk biaya investasi dan biaya
PT XYZ is one manufacturing company engaged in the production of animal feed. In the production p... more PT XYZ is one manufacturing company engaged in the production of animal feed. In the production process sometimes product results does not comply with the requests received by the company. There are many factors which could this problem happened. One of them is less than the maximum engine performance production caused by high downtime on a production machine. To find out how well the performance of a production machine, then it is held a performance assessment by using Overall Throughput Effectiveness (OTE) method.Overall Throughput Effectiveness calculations performed on the line pellet machine was obtained 48.97%. This value is still far to the standard value desired by the company which is 70%. For performance improvement can be done by improving the engine damaged and analyzed by using Failure Mode and Effect Analysis (FMEA). From the analysis showed that the failure modes of root dies breaking up with the value of the RPN 224 is a damage that must be repaired immediately because obtaining the highest RPN value compared to other failure modes.
PT. XYZ is one of the manufactures of parmacheutical. Problems which often appeared are surplus a... more PT. XYZ is one of the manufactures of parmacheutical. Problems which often appeared are surplus and shortage material. Inventory material control not optimum because order only esimate. With exponential smoothing method can be devise of demand next period and EOQ Probabilistic for to know economic order quantity, total safety stock and reorder point so can minimization inventory cost. Purpose of research are to know exponential smoothing method what representatif for manufacture and give recomendation of this research. Results of research are exponential smoothing method representatif for manufacture and EOQ probabilistic method
PT Primabox Adi Perkasa is a company located on Jl. Jaksa Agung Suprapto, Sumber Gedang, Pandaan,... more PT Primabox Adi Perkasa is a company located on Jl. Jaksa Agung Suprapto, Sumber Gedang, Pandaan, Pasuruan. This company is engaged in manufacturing, namely the production of cardboard boxes. This company can produce up to 550,000 pcs of cardboard boxes per year, employing 300 employees. The problem that arises in the company is caused by changes in the price of raw materials or materials which make changes in costs that must be considered in the production proces. Measuring productivity by using the Multi-Factor Productivity Measurement Model (MFPMM). This method is used to make it easier to measure changes in previous performance, controllers, and controllers of current company performance and can assess and evaluate the effect of profitability resulting from changes in productivity.The results of the research on Productivity Measurement Analysis Using the Multi-Factor Productivity Measurement Model (MFPMM) obtained the productivity index of used cardboard 89.69%, glue 97.72%, ele...
Petrokimia Gresik is a company engaged in the argo industry. In an effort to increase productivit... more Petrokimia Gresik is a company engaged in the argo industry. In an effort to increase productivity, PT. Petrokimia Gresik has a special port used for loading and unloading activities. During loading and unloading activities, special equipment is needed to make it easier to move cargo. Not infrequently this equipment suffers damage that is not known what object affects the damage. Based on the 2021 Asset Utilization Data, internal tools whose availability is still below the target of more than 1% are CSU I and 81.66%. The percentage of equipment availability that is below the target causes the process of unloading raw materials to be not optimal and can cause demurrage costs or company fines to the ship if the cause of the damage is not immediately identified and addressed. This study aims to help companies obtain information about objects that affect CSU I and CSU II experiencing breakdowns. The role of data mining that will be used in this research is association rules with a prior...
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