Yamaha SST List

SPECIAL SERVICE TOOL LIST
©2004 Yamaha Motor Co.,Ltd.

1st Edition, August 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co.,Ltd.
is expressly prohibited.
Printed in Japan
LISTE DES OUTILS D’ENTRETIEN SPÉCIAUX

©2004 Yamaha Motor Co., Ltd.
1ère Edition, Août 2004
Tous droits réservés.
Toute réimpression ou utilisation
sans la permission écrite de la
Yamaha Motor Co., Ltd.
est formellement interdite.
Imprimé en Japon
LISTA DE HERRAMIENTAS ESPECIALES DE

SERVICIO
©2004 Yamaha Motor Co., Ltd.
1ª edición, Agosto 2004
Reservados todos los derechos.
Se prohíbe expresamente toda reimpresión
o utilización no autorizada de este manual
sin el consentimiento por escrito de
Yamaha Motor Co., Ltd.
Impreso en Japón
E
NOTICE
This list of special service tools has been prepared for quick and easy reference, to enable you to
find the appropriate service tool(s) for each model.
The special service tools have been improved and upgraded for each new model. However, your
existing service manual does not include the latest information. Also, the list does not cover the
models of which information could not be obtained at the time of preparation of the manual. The
information will be provided through the next issue of the special service tool list.
Outboard motor models : All models to be released only in this fiscal year (except those of
which information can not be obtained )
Watercraft models : All models including those released in several years ago to the lat-
est models (The new models of this fiscal year may be excluded
because the development period of watercrafts is different from that
of the outboard motors.)
The special service tools mentioned in the service manual of each model are listed here.
Tool numbers in round brackets indicate current tool numbers, and will be replaced with the replace-
ment tool numbers (not in brackets) when stock runs out.
In addition, the tool names always appear in English in this manual.
MANUAL FORMAT
APPLICATION CHARTS
Tool numbers and the outboard motor/watercraft models to which they apply are shown in the
charts.
Tools, which are to be supplied in an assembly, are listed with a dot (• ) in front of the tool name.
•
( ) :Dots in round brackets indicate that the particular tool is not absolutely necessary and which
can be substituted by another tool.
[ ] :Square brackets indicate that the tool applies only to models in square brackets in the corre-
sponding column header.
TOOL DESCRIPTIONS
The tool number, name, illustration, and description of its use are shown. The required tool size is
also given to assist in the identification of the correct tool.
The construction and meaning of each section are as follows:
Measuring tool : Mechanical or electrical precision tools (Some measuring tools may
be listed in one of the following sections instead.)
Engine servicing : Special tool for engine servicing
Lower unit/jet pump servicing : Special tool for lower unit/jet pump servicing
Shim selection, PTT tool : Special tool for shim selection and power trim and tilt unit servicing
REPAIR KITS (RECONDITION TOOL)

The following kits can be used for repairing/replacing damaged parts, avoiding the need to replace
the whole unit. Some skill is required to use these.
“Heli-sert” kit : For reconditioning damaged bolt threads

Marine terminal kit : For repairing conventional marine round plug/socket and eye termi-
nals This water-resistant and rust-resistant connector type, although
similar, is different from that on a motorcycle.
Coupler kit : For repairing water-resistant multiple pole couplers
NOTE:
Identify the correct coupler and do not try to use a coupler of the incorrect type.
INDEX
Find the desired tool through its number (part number) in order to determine the page in the APPLI-
CATION CHARTS and TOOL DESCRIPTIONS, where a more detailed explanation of the tool can
be found.
F
NOTE
Cette liste d'outils spéciaux a été préparée afin que les mécaniciens puissent trouver rapidement et aisément le ou les out-
ils spéciaux requis selon les modèles.
Yamaha a modifié et amélioré certains outils d'entretien spéciaux pour les nouveaux modèles. Toutefois, votre manuel
d'atelier existant ne comprend pas ces nouvelles informations. De même, la liste ne concerne pas les modèles dont on ne
disposait pas d'informations au moment de la préparation du manuel. Les informations seront présentées dans la prochaine
publication de la liste d'outils spéciaux.
Modèles de moteur hors-bord : Tous les modèles à sortir cette année fiscale
(à l’exception de ceux à propos desquels on ne peut pas obtenir d’informations)
Modèles de scooters nautiques : Tous les modèles de ceux sortis il y a plusieurs années aux modèles les plus récents
(Les nouveaux modèles de cette année fiscale peuvent être exclus car la période
dedéveloppement des scooters nautiques est différente de celle des moteurs hors-
bord)
Les outils d'entretien spéciaux mentionnés dans le manuel d'atelier pour chaque modèle sont mentionnés ici.
Les numéros d’outils entre parenthèses indiquent les numéros des outils actuels et seront remplacés par les numéros des
outils de rechange (pas entre parenthèses) à l’épuisement du stock.
Le nom des outils figure en anglais.
ORGANISATION DU MANUEL
TABLEAUX D'APPLICATION (APPLICATION CHARTS)
Le numéro des outils spéciaux ainsi que les modèles de moteur hors-bord/de scooter nautique auxquels les outils spéciaux
s'appliquent sont indiqués dans des tableaux.
Dans ce catalogue, les outils qui sont fournis dans un ensemble sont précédés d'un point (•).
•
( ) : Les points entre parenthèses indique que l’outil n’est pas absolument nécessaire et qu’il peut être remplacé par un
autre outil.
[ ] : Les crochets indiquent que l’outil ne s’appliquent qu’aux modèles qui sont entre crochets dans l’en-tête de colonne
correspondante.
FONCTION DES OUTILS (TOOL DESCRIPTIONS)

Les informations données pour chacun de ces outils comprennent leur numéro, leur nom, une représentation graphique
et leur fonction.
Pour plus de commodité d'identification des outils, la taille requise pour l'outil est également indiquée.
Les outils spéciaux sont répartis dans les sections suivantes :
Outil de mesure : Outil de précision mécanique ou électronique (Tous les outils de mesure ne figurent
pas nécessairement dans cette section. Contrôler la liste des sections suiantes.)
Entretien du moteur : Outil spécial requis pour l'entretien du moteur
Entretien du boîtier d'hélice/ : Outil spécial requis pour l'entretien du boîtier d'hélice/pompe de propulsion
pompe de propulsion
Sélection de cales, outil pour PTT : Outil spécial requis pour la sélection de cales et l'entretien du système d'assiette et
d'inclinaison assistées pour PTT
KITS DE REPARATION (OUTIL DE RECONDITIONNEMENT)

Les kits suivants permettent de réparer/remplacer des pièces endommagées et d'ainsi éviter de devoir remplacer les
assemblages.
L'emploi de ces kits de réparation requiert certaines compétences.
Kit de taraudage : Pour le reconditionnement des filetages de boulon endommagés

Kit de bornes marines : Pour la réparation des fiches/prise rondes marines classiques et les cosses. Ce type
de connecteur résistant à l'eau et à la corrosion est différent de celui d'une motocy-
clettes, bien qu'il soit similaire.
Kit de coupleur : Pour la réparation de coupleurs à multipôles étanches
N.B.:
Identifiez le coupleur correct et n'essayez pas d'utiliser un coupleur d'un type incorrect.
INDEX
Les outils sont classés d'après leur numéro. Se servir de ce numéro pour trouver la page des sections Tableaux d'appli-
cation (APPLICATION CHARTS) et Fonction des outils (TOOL DESCRIPTIONS) contenant les renseignements détail-
lés de l'outil recherché.
ES
AVISO
Esta lista de herramientas de servicio especiales ha sido preparada para encontrar rápida y fácilmente la(s)
herramienta(s) de servicio necesarias para cada modelo respectivo.
Las herramientas de servicio especiales han sido mejoradas para ser utilizadas en los nuevos modelos.
Sin embargo, su manual de servicio existente no cubre la información más reciente. Además, la lista no
incluye los modelos sobre los cuales no pudo obtenerse información en el momento de preparación del man-
ual. Esta información se facilitará en la próxima publicación de la lista de herramientas especiales de servi-
cio.
Modelos de motores fueraborda : Sólo todos los modelos que se lancen en este año fiscal (excepto
aquellos sobre los cuales no puede obtenerse información)
Modelos de embarcaciones : Todos los modelos, incluidos los lanzados, desde hace varios años
hasta los últimos modelos (los modelos nuevos de este año fiscal
pueden ser excluidos porque el período de desarrollo de las embar-
caciones es distinto del de los motores fueraborda).
Aquí se enumeran las herramientas especiales de servicio mencionadas en el manual de servicio de cada
modelo.
Los números de herramientas entre paréntesis indican los números de las herramientas nuevas y deben
sustituirse por los números de las herramientas de repuesto (no entre paréntesis) cuando se agoten las exis-
tencias.
Además, los nombres de las herramientas siempre aparecen en inglés en este manual.
FORMATO DEL MANUAL

TABLAS DE APLICACIÓN
En las tablas se muestran los números de herramienta y los modelos aplicables de motores fueraborda y
moto de agua.
Las herramientas suministradas como conjunto se señalan con un punto (• ) que precede al nombre de la her-
ramienta.
•
( ) : Los puntos entre paréntesis indican que no es absolutamente necesaria la herramienta específica y que
puede sustituirse por otra herramienta.
[ ] : Los corchetes indican que la herramienta se aplica sólo a los modelos entre corchetes en el encabezado
de columna correspondiente.
DESCRIPCION DE LAS HERRAMIENTAS

Se muestran el número, el nombre, y la ilustración de las herramientas, y la descripción de su utilización.
Se indica también el tamaño de la herramienta necesaria para ayudarle a identificarla con más facilidad.
La construcción y el significado de los elementos son los siguientes:
Herramienta de medición : Herramientas de precisión mecánicas o eléctricas (Algunas herramientas

de medición pueden estar enumeradas en una las secciones siguientes.)
Servicio del motor : Herramienta especial para el servicio del motor
Servicio de la unidad inferior/ : Herramienta especial para el servicio de la unidad inferior/bomba de inyec-
bomba de inyección ción
Selección de laminillas, : Herramienta especial para la selección de laminillas y el servicio de la un-
herramienta PTT idad de estibado e inclinación motorizados
JUEGOS DE REPARACION (HERRAMIENTA DE REACONDICIONAMIENTO)

Los juegos siguientes pueden utilizarse para la reparación/reemplazo de las partes dañadas para evitar el
reemplazo de toda la unidad. Para emplear estos juegos se necesita experiencia práctica.
Juego “Heli-sert” : Para reacondicionar las roscas de los pernos dañadas

Juego de terminales marinos : Para reparar los terminales de ojal y acopladores redondos convencionales
de uso marino. Este tipo de conector resistente al agua e inoxidable,
aunque similar, es diferente del de una motocicleta.
Juego de acoplador : Para reparar los acopladores multipolares resistentes al agua
NOTA:
Identifique el acoplador correcto y no trate de utilizar un acoplador del tipo incorrecto.
ÍNDICE
Podrá encontrar las herramientas que busca empleando su número (numero de parte) para poder determi-
nar la página de las TABLAS DE APLICACIÓN y de la DESCRIPCIÓN DE LAS HERRAMIENTAS, donde se
da una explicación más detallada de las herramientas.
E
CONTENTS
1.APPLICATION CHART
OUTBOARDS MOTOR TOOL ........................................................................................ 1-1
MEASURING TOOL/PEAK VOLTAGE MEASUREMENT (2 stroke model) .................. 1-1
MEASURING TOOL/PEAK VOLTAGE MEASUREMENT
(Enduro/Kerosene model, 4 stroke model) ................................................................. 1-3
ENGINE SERVICE (2 stroke model) ............................................................................. 1-5
ENGINE SERVICE (Enduro/Kerosine nodel, 4-stroke model) ...................................... 1-7
ENGINE SERVICE (4 stroke model) ............................................................................. 1-9
VALVE SEAT CUTTER (Refering) ........................................................................ 1-10
ENGINE SERVICE (Test propeller) ............................................................................... 1-11
ENGINE SERVICE (Crankshaft disassembly and reassembly) .................................... 1-13
LOWER UNIT SERVICE (2 stroke model) .................................................................... 1-15
LOWER UNIT SERVICE (Enduro/Kerosine nodel, 4-stroke model) ............................. 1-19
SHIM SELECTION/PTT TOOL (2 stroke model) ........................................................... 1-23
SHIM SELECTION/PTT TOOL (Enduro/Kerosine nodel, 4-stroke model) .................... 1-25
WATERCRAFT TOOL ............................................................................................. 1-27

MEASURING TOOL/PEAK VOLTAGE MEASUREMENT ............................................. 1-27
ENGINE SERVICE ........................................................................................................ 1-27
ENGINE SERVICE/JET PUMP SERVICE ..................................................................... 1-29
2.TOOL DESCRIPTION
MEASURING TOOL ....................................................................................................... 2-1
PEAK VOLTAGE MEASUREMENT ............................................................................... 2-7
ENGINE SERVICE ........................................................................................................ 2-8
4 stroke ................................................................................................................. 2-13
Watercraft .............................................................................................................. 2-16
Crankshaft disassembly and reassembly ............................................................. 2-17
Test propeller ........................................................................................................ 2-18
LOWER UNIT SERVICE/JET PUMP SERVICE ............................................................ 2-19
SHIM SELECTION......................................................................................................... 2-29
PTT TOOL ...................................................................................................................... 2-31
3.RECONDITION TOOL
HELI-SERT KIT (90890-05155) ..................................................................................... 3-1
MARINE TERMINAL KIT (90890-05354) ....................................................................... 3-2
COUPLER KIT A (61A) (90890-05353) ......................................................................... 3-3
OPTIONAL PARTS ........................................................................................................ 3-4
4.INDEX
INDEX ............................................................................................................................ 4-1
F
TABLE DES MATIERES

1.TABLEAUXD’APPLICATION (APPLICATION CHART)
OUTILS POUR LES MOTEURS HORS-BORD .......................................................................... 1-1
OUTIL DE MESURE/MESURE DE CRÊTES DE TENSION (modèle 2 temps) ...................... 1-1
OUTIL DE MESURE/MESURE DE CRÊTES DE TENSION
(modèle enduro/kérosène model, modèle 4 temps) ................................................................... 1-3
D’ENTRETIEN MOTEUR (modèle 2 temps) ............................................................................. 1-5
D’ENTRETIEN MOTEUR (modèle enduro/kérosène model, modèle 4 temps) ......................... 1-7
D’ENTRETIEN MOTEUR (modèle 4 temps) ............................................................................. 1-9
FRAISE A SIEGE DE SOUPAPE (référence) .................................................................... 1-10
D’ENTRETIEN MOTEUR (Hélices d’essai) .............................................................................. 1-11
D’ENTRETIEN MOTEUR (Depose et le remontage du vilebreguin) ........................................ 1-13
D’ENTRETIEN BOÎTIER D’HÉLICE (modèle 2 temps) ........................................................... 1-15
D’ENTRETIEN BOÎTIER D’HÉLICE (modèle enduro/kérosène model, modèle 4 temps) ...... 1-19
SÉLECTION DE CALES/OUTIL POUR PTT (modèle 2 temps) ............................................... 1-23
SÉLECTION DE CALES/OUTIL POUR PTT
(modèle enduro/kérosène model, modèle 4 temps) ................................................................... 1-25
OUTILS POUR LES SCOOTER NAUTIQUES .................................................................... 1-27

OUTIL DE MESURE/MESURE DE CRÊTES DE TENSION ................................................... 1-27
D’ENTRETIEN MOTEUR .......................................................................................................... 1-27
D’ENTRETIEN MOTEUR/D’ENTRETIEN POMPE DE PROPULSION ................................ 1-29
2.FONCTION DES OUTILS (TOOL DESCRIPTION)

OUTIL DE MESURE ................................................................................................................... 2-1
MESURE DE CRÊTES DE TENSION ........................................................................................ 2-7
D’ENTRETIEN MOTEUR .......................................................................................................... 2-8
4 temps ................................................................................................................................ 2-13
Scooter Nautiques ............................................................................................................... 2-16
Depose et le remontage du vilebreguin ............................................................................... 2-17
Hélices d’essai ..................................................................................................................... 2-18
D’ENTRETIEN BOÎTIER D’HÉLICE/D’ENTRETIEN POMPE DE PROPULSION .............. 2-19
SÉLECTION DE CALES ............................................................................................................. 2-29
OUTIL POUR PTT ....................................................................................................................... 2-31
3.OUTIL DE REVISION (RECONDITION TOOL)

KIT DE TARAUDAGE (90890-05155) ....................................................................................... 3-1
KIT DE BORNES (90890-05354) ................................................................................................ 3-2
KIT DE COUPLEURS A (61A) (90890-05353) .......................................................................... 3-3
PIÈCES EN OPTION ................................................................................................................... 3-4
4.INDEX (INDEX)
INDEX .......................................................................................................................................... 4-1
ES
CONTENIDO
1.GRÁFICAS DE APLICACIÓN (APPLICATION CHART)
HERRAMIENTAS PARA MOTORES DE FUERA DE BORDA .................................. 1-1
HERRAMIENTA DE MEDICIÓN/MEDICIÓN DE LA TENSIÓN PICO
(modelo de 2 tiempos) ................................................................................................ 1-1
HERRAMIENTA DE MEDICIÓN/MEDICIÓN DE LA TENSIÓN PICO
(modelo Enduro/Keroseno, modelo de 4 tiempos) ..................................................... 1-3
SERVICIO DEL MOTOR (modelo de 2 tiempos) .......................................................... 1-5
SERVICIO DEL MOTOR (modelo Enduro/Keroseno, modelo de 4 tiempos) ............... 1-7
SERVICIO DEL MOTOR (modelo de 4 tiempos) .......................................................... 1-9
CORTADOR DE ASIENTO DE VÁLVULA (referencia) ......................................... 1-10
SERVICIO DEL MOTOR (Hélices de prueba) . ............................................................. 1-11
SERVICIO DEL MOTOR (Desmontage yel montage delcigüeñal)................................ 1-13
SERVICIO DE UNIDAD IN FERIOR/BOMBA DEINYECCIÓN (modelo de 2 tiempos) ... 1-15
SERVICIO DE UNIDAD IN FERIOR/BOMBA DEINYECCIÓN
SELECCIÓN DE LAMINILLAS/HERRAMIENTA PTT (modelo 2 tiempos) .................... 1-23
SELECCIÓN DE LAMINILLAS/HERRAMIENTA PTT
HERRAMIENTAS PARA MOTO DE AGUA .................................................................. 1-27

HERRAMIENTA DE MEDICIÓN/MEDICIÓN DE LA TENSIÓN PICO ........................... 1-27
SERVICIO DEL MOTOR................................................................................................ 1-27
SERVICIO DEL MOTOR/ESERVICIO DE BOMBA DE INYECCIÓN ............................ 1-29
2.DESCRIPCION DE LAS HERRAMIENTA (TOOL DESCRIPTION)

HERRAMIENTA DE MEDICIÓN .................................................................................... 2-1
MEDICIÓN DE LA TENSIÓN PICO ............................................................................... 2-7
SERVICIO DEL MOTOR................................................................................................ 2-8
4 tiempos ............................................................................................................... 2-13
Moto de agua ........................................................................................................ 2-16
Desmontage yel montage del cigüeñal ................................................................. 2-17
Hélices de prueba ................................................................................................. 2-18
SERVICIO DE UNIDAD IN FERIOR/BOMBA DE INYECCIÓN ..................................... 2-19
SELECCIÓN DE LAMINILLAS ...................................................................................... 2-29
HERRAMIENTA PTT ..................................................................................................... 2-31
3.HERRAMIENTAS REACONDICION (RECONDITION TOOL)

JUEGO HELI-SERT (90890-05155) .............................................................................. 3-1
JUEGO DE TERMINALES MARINOS (90890-05354) .................................................. 3-2
JUEGO DE ACOPLADOR A (61A) (90890-05353) ................................................... 3-3
PARTE DE OPTIONAL .................................................................................................. 3-4
4.ÍNDICE (INDEX)
ÍNDICE ........................................................................................................................... 4-1
APPLICATION CHART
OUTBOARDS MOTOR TOOL

(2 stroke model)
MODEL 2 Stroke model
Tool 4AC
9.9F 25B 40V 50G
No. 2B 4AS 6C 20D
3A 13.5A 20C 25X 30D 40Y 55B 60F
90890- 2C 5C 8C 25N
15F 30H 50H 70B
5CS
MEASURING TOOL
01252 Dial gauge set
03112 Pocket tester
03141 Timing light
03160 Compression gauge
03174 Digital circuit tester
06754 Ignition tester
06756 Vacuum/pressure pump gauge set
06757 Throttle sensor adjusting lead FWY-3
06865 Diagnostic flash indicator B
06864 Diagnostic flash adapter 4
06760 Digital tachometer
06840 Leakage tester
06786 Fuel pressure gauge
06942 Fuel pressure gauge adapter B
06704 Digital caliper
03016 Cylinder gauge 35 - 60
03006 Outside micrometer 0 - 25
03010 Inside micrometer 5 - 25
03180 Thickness gauge
03107 Crankshaft aligner
06563 Compression gauge extension M14
PEAK VOLTAGE MEASUREMENT
03172 Peak voltage adapter B
06867 (06767) Test harness FWY-2
06868 (06768) Test harness EJ-II-2
06857 (06757) Throttle sensor adjusting lead FWY-3
06870 (06770) Test harness SMT250-3
06875 (06775) Test harness AMP-4
06887 (06787) Test harness FW13613-2
06888 (06788) Test harness FW13613-1
06790 Test harness FSW-6
06791 Test harness FWY-3-L
06792 Test harness SMHW090-2
06861 Test harness SM6195043
06846 Test harness QLW-3
06847 Test harness QLWD-3
06848 Test harness FSW-6A
YAMAHA DIAGNOSTIC SYSTEM
60V-85300-02 Yamaha Diagnostic System (KIT)
60V-WS853-02 Yamaha Diagnostic System(CD-ROM) *5
*1 V4 :115B, 115C, 130B, 140B, 140C *3 Electronic fuel injectioned model only
*2 V6 :150F, 150G, 150J, 150L, 175D, 200F, 200G, *4 2 stroke model
200H, 200J, 225D, 225G *5 Up-date CD-ROM only
1-1
APPLICATION CHART
2 Stroke model
Tool 55D L150F 225C L225C Z150P

75C 150A L150J L150A Z150Q Z250D
No. 75A 250A L250A Z175G LZ150P Z225H Z300A LZ250D
80A V4* 1
L130B V6*
2
D150N 175A Z175H LZ200N Z250F
90890- 75B 200A L200F L200A 225F L225F LZ300A
90A Z200N Z300B
85A L200J 250B L250B Z200P
01252
03112
03141
03160
03174
06754
06756
06757
06865
06864
06760
06840
06786
06942
06704
03016
06759
03006
03007
03008
03009
03010
03180
03107
06563
03172
06867 (06767)
06868 (06768)
06857 (06757)
06869 (06769)
06870 (06770)
06871 (06771)
06875 (06775)
06872 (06772)
06879 (06779)
06887 (06787)
06888 (06788)
06790
06791
06792
06793
06861
06846
06847
06848
60V-85300-02
60V-WS853-02
1-2
APPLICATION CHART

(Enduro/Kerosene model, 4 stroke model)
MODEL Enduro/Kerosene model 4 Stroke model

E9.9D
Tool E15D
EK9.9D E25B 40G*4 E60J F6A
No. E8D EK15D E40X 40J*4 E48C E60H
90890- EK8D EK9.9J EK25B E40G 4
40X* K40J E55C K50E
E65A E115A F2.5A F4A F6B
EK15P E30H EK40G E75B F8C
EK9.9H
EK15N
MEASURING TOOL
03112 Pocket tester
03141 Timing light
06757 Throttle sensor adjusting lead FWY-3
06865 Diagnostic flash indicator B
06864 Diagnostic flash adapter 4
06840 Leakage tester
06942 Fuel pressure gauge adapter B
06857 (06757) Throttle sensor adjusting lead FWY-3
06875 (06775) Test harness AMP-4
06887 (06787) Test harness FW13613-2
06888 (06788) Test harness FW13613-1
06861 Test harness SM6195043
06846 Test harness QLW-3
06847 Test harness QLWD-3
YAMAHA DIAGNOSTIC SYSTEM
60V-WS853-02 Yamaha Diagnostic System(CD-ROM) *5
*2 V6 :150F, 150G, 150J, 150L, 175D, 200F, 200G, *4 2 stroke model
200H, 200J, 225D, 225G *5 Up-date CD-ROM only
1-3
APPLICATION CHART
4 Stroke model
F75A
Tool F9.9C F80A
F20A F50A FT50B
No. FT9.9D F30A F50F FT50G F90A F75B F200A FL200A
FT8D F9.9B FT9.9A F15B F25A F25C F50D FT50C F115A FL115A F150A FL150A
90890- F13.5A F40B F60C FT60D F100A F90B F225A FL225A
FT25B F60A FT60B
F15A F100B
F100C
01252
03112
03141
03160
03174
06754
06756
06757
06865
06864
06760
06840
06786
06942
06704
03016
06759
03006
03007
03008
03009
03010
03180
03107
06563
03172
06867 (06767)
06868 (06768)
06857 (06757)
06869 (06769)
06870 (06770)
06871 (06771)
06875 (06775)
06872 (06772)
06879 (06779)
06887 (06787)
06888 (06788)
06790
06791
06792
06793
06861
06846
06847
06848
60V-85300-02
60V-WS853-02
1-4
APPLICATION CHART
ENGINE SERVICE
(2 stroke model)
Tool 4AC
9.9F 25B 40V 50G
No. 2B 4AS 6C 20D
3A 13.5A 20C 25X 30D 40Y 55B 60F
90890- 2C 5C 8C 25N
15F 30H 50H 70B
5CS
06521 Flywheel puller

06522 Flywheel holder
06523 Bearing outer race puller Assy
06524 Small end bearing installer
06843 Piston slider ø58
06534 Bearing separator
06540 Gear puller
06606 Driver rod LS
06623 Bearing outer race attachment
06652 Driver rod L3
06630 Ball bearing attachment
06639 Bearing inner race attachment
06613 Needle bearing attachment
05158 Piston ring compressor
06069 Shaft holder
06355 Crankshaft holder 16
03159 Vacuum gauge
03094 Vacuum gauge [Selector type]
03060 • Attachment
01235 Rotor holder
01701 Sheave holder
04086 Universal clutch holder
06991 Injector grease
GENERAL TOOL
G1 Deep socket 1 (30 X 100)
G5 T-type TORX socket T55
G6 E-type TORX socket E10
G7 TORX tamper resistant driver T20
* V6 :150F, 150G, 150J, 150L, 175D, 200F, 200G,
2 *4 2 stroke model
200H, 200J, 225D, 225G 1-5
APPLICATION CHART
2 Stroke model
Z150P
Tool 55D 225C L225C Z150Q
75C 150A L150J Z250D
No. 75A L150A 250A L250A Z175G LZ150P Z225H LZ250D
80A V4*1 L130B V6*2 D150N 175A L200F Z300A
90890- 75B L200A 225F L225F Z175H LZ200N Z250F Z300B LZ300A
90A 200A L200J
85A 250B L250B Z200N
Z200P
06521
06522
06523
06524
06525
06526
06527
06528
06843
06529
06530
06534
06540
06543
06606
06623
06624
06626
06652
06630
06631
06635
06637
06639
06640
06641
06644
06645
06613
06654
06655
06660
05158
06661
06662
06663
06069
06355
06552
03159
03094
03060
06561
06562
01235
01701
04086
06991
G1
G2
G3
G4
G5
G6
G7
G8
1-6
APPLICATION CHART
ENGINE SERVICE
E9.9D
Tool E15D
EK9.9D E25B 40G*4 E60J F6A
EK25B E40G E65A E115A F2.5A F4A F6B
90890- EK8D EK9.9J
EK15P
4
40X* K40J E55C K50E
E30H EK40G E75B F8C
EK9.9H
EK15N
06523 Bearing outer race puller Assy
06540 Gear puller
06606 Driver rod LS
06652 Driver rod L3
06069 Shaft holder
03159 Vacuum gauge
01235 Rotor holder
01701 Sheave holder
06991 Injector grease
GENERAL TOOL
G5 T-type TORX socket T55
G6 E-type TORX socket E10
* V6 :150F, 150G, 150J, 150L, 175D, 200F, 200G,
2 *4 2 stroke model
200H, 200J, 225D, 225G 1-7
APPLICATION CHART
4 Stroke model
F75A
Tool F9.9C F80A
F20A F50A FT50B
90890- F13.5A F40B F60C FT60D F100A F90B F225A FL225A
FT25B F60A FT60B
F15A F100B
F100C
06521
06522
06523
06524
06525
06526
06527
06528
06843
06529
06530
06534
06540
06543
06606
06623
06624
06626
06652
06630
06631
06635
06637
06639
06640
06641
06644
06645
06613
06654
06655
06660
05158
06661
06662
06663
06069
06355
06552
03159
03094
03060
06561
06562
01235
01701
04086
06991
G1
G2
G3
G4
G5
G6
G7
G8
1-8
APPLICATION CHART
ENGINE SERVICE
(4 stroke model)
Tool F9.9C
F6A F20A F50A
No. F30A
F2.5A F4A F6B FT8D F9.9B FT9.9A FT9.9D F15B F25A F25C F50D
90890- F13.5A F40B
F8C FT25B F60A
F15A
01426 Oil filter wrench 64
06830 Oil filter wrench 72.5
04019 Valve spring compressor
04108 Valve spring compressor attachment
04064 Valve guide remover/installer 5.9
06810 Valve guide installer 5.5
06804 Valve guide reamer 5.5
05041 Tap handle (5–6)
04101 Valve lapper
06316 Valve seat cutter holder ø5.5
06313 Valve seat cutter 5°-25
06326 Valve seat cutter 30°-32.5

Tool F75A
FT50B F80A
No. F50F FT50G F90A F75B F200A FL200A
FT50C F100A F115A FL115A F150A FL150A
90890- F60C FT60D F90B F225A FL225A
FT60B F100B
F100C
06830 Oil filter wrench 72.5
05041 Tap handle (5–6)
04101 Valve lapper
1-9
APPLICATION CHART
VALVE SEAT CUTTER (Refering)

F4A/F6A F9.9A/F9.9B F20A/F25A/FT25B
MODEL F2.5A F6B F9.9C/F9.9D F30A/F40B
F8C/FT8D F13.5A/F15A/F15B
Part of port
In. A In. B In. C Ex. A Ex. B Ex. C In. A In. B In. C Ex. A Ex. B Ex. C In. A In. B In. C Ex. A Ex. B Ex. C In. A In. B In. C Ex. A Ex. B Ex. C
TOOL No.90890-
06316 (ø5.5 mm holder)
06312 (45°, ø27.5 mm)
06313 (5°, ø25 mm)
06314 (5°, ø29 mm)
06315 (60°, ø26 mm)
06555 (45°, ø30 mm)
06323 (60°, ø31 mm)
06324 (60°, ø36 mm)
06325 (45°, ø35 mm)
06326 (30°, ø32.5 mm)
06327 (30°, ø35 mm) New
06328 (30°, ø27 mm)
F75A/F75B/F80A/F90A
MODEL F25C F50A/F60A/FT60B F50F/FT50G/F60C/FT60D F90B/F100A/F100B
FT50B/FT50C/F50D F100C/F115A/FL115A
Part of port
In. A In. B In. C Ex. A Ex. B Ex. C In. A In. B In. C Ex. A Ex. B Ex. C In. A In. B In. C Ex. A Ex. B Ex. C In. A In. B In. C Ex. A Ex. B Ex. C
TOOL No.90890-
06312 (45°, ø27.5 mm)
06313 (5°, ø25 mm)
06314 (5°, ø29 mm)
06315 (60°, ø26 mm)
06555 (45°, ø30 mm)
06323 (60°, ø31 mm)
06324 (60°, ø36 mm)
06325 (45°, ø35 mm)
06326 (30°, ø32.5 mm)
06327 (30°, ø35 mm) New
06328 (30°, ø27 mm)
F150A/F200A/FL200A
MODEL
FL150A/F225A/FL225A
Part of port
In. A In. B In. C Ex. A Ex. B Ex. C
TOOL No.90890-
C
06312 (45°, ø27.5 mm)
B
06313 (5°, ø25 mm) A
06314 (5°, ø29 mm)
06315 (60°, ø26 mm)
06555 (45°, ø30 mm)
06323 (60°, ø31 mm)
06324 (60°, ø36 mm)
C
06325 (45°, ø35 mm)
06326 (30°, ø32.5 mm) B
A
06327 (30°, ø35 mm) New
06328 (30°, ø27 mm)
1-10
APPLICATION CHART
ENGINE SERVICE
(Test propeller)
(2 stroke model)
Tool 55D
9.9F 25B 40V 50G 75C
No. 2B 4AS 6C 20D 75A
3A 13.5A 20C 25X 30D 40Y 55B 60F 80A
90890- 2C 5C 8C 25N 75B
15F 30H 50H 70B 90A
5CS 85A
01601 Test propeller (646)

01624 Test propeller (6E5)
01625 Test propeller (6G1)
01629 Test propeller (61N)
01630 Test propeller (6L5)

Z150P
Tool 150A L150F 225C L225C Z150Q Z250D
No. 175A L150J L150A 250A L250A Z175G LZ150P Z225H LZ250D
V4*1 L130B V6*2 D150N Z300A
90890- 200A L200F L200A 225F L225F Z175H LZ200N Z250F LZ300A
Z200N Z300B
L200A L200J 250B L250B
Z200P
NA NA NA NA NA NA NA NA NA
*1 V4 :115B, 115C, 130B, 140B, 140C

*2 V6 :150F, 150G, 150J, 150L, 175D, 200F, 200G, 200H, 200J, 225D, 225G
*3 Electronic fuel injectioned model only
*4 2 stroke model
NA : Not availables
1-11
APPLICATION CHART
(Test propeller)
E9.9D
Tool E15D
EK9.9D E25B 40G*4 E60J F6A
EK9.9J EK25B E40G E65A E115A F2.5A F4A F6B FT8D
90890- EK8D 4
40X* K40J E55C K50E
EK9.9H
EK15N

F50F F75A
Tool F9.9C F200A
F50A FT50B FT50G F80A
No. FT9.9D F15B F20A F30A F60C F90A F150A FL200A
F9.9B FT9.9A F25A F50D FT50C F115A FL115A
90890- F13.5A F25C FT25B F40B FT60D F100A FL150A F225A
F60A FT60B F75B F100B
F15A FL225A
F90B F100C
NA NA NA NA
1-12
APPLICATION CHART
ENGINE SERVICE
(Crankshaft disassembly and reassembly) The tools on these pages (1-13 and 1-14) can be ordered from
(2 stroke model) the Marine Service Division of Yamaha Motor Co., Ltd.
MODEL 2 stroke model
Tool 4AC
9.9F 25B
No. 2B 4AS 6C 20D
3A 13.5A 20C 25X
90890- 2C 5C 8C 25N
15F 30H
5CS
Q’ty
02422 Crank shaft jig set 1
02351 • Flange 1
02352 • Body 1
02353 • Bolt 4
02354 • Washer 4
02355 • Bushing-1 (D15) 1
02357 • Bushing-3 (D20) 2
02358 • Bushing-4 (D22) 1
02359 • Bushing-5 (D25) 2
02361 • Bushing-7 (D29) 1
02363 • Bushing-9 (D30) 1
02365 • Bushing-1 (B11) 1
02366 • Bushing-12 (D35) 1
02399 • Bushing-13 (D20) 2
02367 • Height ring-1 (H28) 1
02369 • Height-ring-3 (H40) 1
02371 • Height ring-5 (H47) 1
02376 • Height ring-10 (H53) 1
02377 • Height ring-5 (H54) 1
02379 • Height ring-13 (H57) 1
02384 • Pressure plate 1
02385 • Press body 1
02386 • Plate A 1
02387 • Plate B 2
02388 • Bolt 2
02389 • Pressure pin A 1
02390 • Pressure pin B 1
02391 • Bearing pressure A 1
02392 • Bearing pressure B 1
02393 • Bearing pressure C 1
02394 • Support 2
02395 • Spacer A 1
02396 • Spacer B 1
02419 • Bushing 14 (E25A/25V) 1
02401 • Height ring (E40G/J) 1
02402 • Plate C 2
02403 • Pressure pin C 1
02404 • Spacer C 1
06590 • Height ring 640 (H-19) 1
02416 Disassembling kit 1

02407 • Nut 6
02409 • Pole 3
02410 • Plate A 1
02411 • Plate B 1
02417 Assembling kit 1

02412 • Guide 3
02413 • Guide plate 1
02414 • Guide pole 1
02415 • Base 1
02418 Crank separater kit (set 02416 + 02417) –

Q’ty : The figure for this part indicates the quantity of the parts ordered in a set or a kit.
1-13
APPLICATION CHART
(Crankshaft disassembly and reassembly)

(Enduro/Kerosene model)
MODEL Enduro/Kerosene model
E9.9D
Tool E15D
EK9.9D E25B 40G*1
EK9.9J EK25B E40G
90890- EK8D 40X*1 K40J E55C K50E
EK15P E30H EK40G
EK9.9H
Q’ty EK15N
02422 Crank shaft jig set 1
02351 • Flange 1
02352 • Body 1
02353 • Bolt 4
02354 • Washer 4
02355 • Bushing-1 (D15) 1
02357 • Bushing-3 (D20) 2
02358 • Bushing-4 (D22) 1
02359 • Bushing-5 (D25) 2
02361 • Bushing-7 (D29) 1
02363 • Bushing-9 (D30) 1
02365 • Bushing-1 (B11) 1
02366 • Bushing-12 (D35) 1
02399 • Bushing-13 (D20) 2
02367 • Height ring-1 (H28) 1
02369 • Height-ring-3 (H40) 1
02371 • Height ring-5 (H47) 1
02376 • Height ring-10 (H53) 1
02377 • Height ring-5 (H54) 1
02379 • Height ring-13 (H57) 1
02385 • Press body 1
02386 • Plate A 1
02387 • Plate B 2
02388 • Bolt 2
02389 • Pressure pin A 1
02390 • Pressure pin B 1
02391 • Bearing pressure A 1
02392 • Bearing pressure B 1
02393 • Bearing pressure C 1
02394 • Support 2
02395 • Spacer A 1
02396 • Spacer B 1
02419 • Bushing 14 (E25A/25V) 1
02401 • Height ring (E40G/J) 1
02402 • Plate C 2
02403 • Pressure pin C 1
02404 • Spacer C 1
06590 • Height ring 640 (H-19) 1
02416 Disassembling kit 1

02407 • Nut 6
02409 • Pole 3
02410 • Plate A 1
02411 • Plate B 1
02417 Assembling kit 1

02412 • Guide 3
02413 • Guide plate 1
02414 • Guide pole 1
02415 • Base 1
02418 Crank separater kit (set 02416 + 02417) –

*1 2 stroke model
1-14
APPLICATION CHART
LOWER UNIT SERVICE

(2 stroke model)
Tool 4AC
9.9F 25B 40V 50G
No. 2B 4AS 6C 20D
3A 13.5A 20C 25X 30D 40Y 55B 60F
90890- 2C 5C 8C 25N
15F 30H 50H 70B
5CS
06501 Stopper guide plate

06502 Bearing housing puller claw L
06503 Bearing housing puller claw M
06564 Bearing housing puller claw S
06504 Center bolt
06509 Ring nut wrench 1
06513 Ring nut wrench extension
06578 Ring nut wrench
06715 Pinion nut holder
06506 • Socket adapter 1
06515 Drive shaft holder 1
06523 Bearing outer race puller assembly
06532 • Outer race puller claw A
06533 Outer race puller claw B
06531 Slide hammer handle
06514 Puller head
06535 Bearing puller assembly
06536 • Bearing puller claw 1
06538 Stopper guide stand
06540 Gear puller
06601 Bushing installer center bolt
06602 Driver rod SL
06603 Bearing depth plate
06604 Driver rod SS
06605 Driver rod LL
06606 Driver rod LS
*2 V6 :150F, 150G, 150J, 150L, 175D, 200F, *4 2 stroke model
200G, 200H, 200J, 225D, 225G *5 Apply pressure to outer propeller shaft
1-15
APPLICATION CHART
2 Stroke model
Tool 55D L150F 225C L225C Z150P

75C 150A Z150Q Z250D
80A V4*1 L130B V6*2 D150N 175A Z300A
90890- 75B 200A L200F L200A 225F L225F Z175H LZ200N Z250F LZ300A
90A Z200N Z300B
85A L200J 250B L250B Z200P
06501
06502
06503
06564
06504
06509
06510
06511
06512
06513
06578
06715
06505
06506
06507
06508
06515
06516
06517
06518
06519
06520
06565
06534
06521
06523
06532
06533
06531
06514
06535
06536
06537
06538
06540
06601
06602
06603
06604
06605
06606
06607
06608
06609
06610
06611
06612
06613
06614
06615
06616
1-16
APPLICATION CHART
Tool 4AC
9.9F 25B 40V 50G
No. 2B 4AS 6C 20D
3A 13.5A 20C 25X 30D 40Y 55B 60F
90890- 2C 5C 8C 25N
15F 30H 50H 70B
5CS

06646 Bushing puller center bolt
06648 Bushing puller spacer
06649 Bushing attachment
06652 Driver rod L3
06052 Shift rod push arm

YB-42223 Gland nut wrench
YB-42224 Pinion nut wrench
*1 V4 :115B, 115C, 130B, 140B, 140C

*2 V6 :150F, 150G, 150J, 150L, 175D, 200F, 200G, 200H, 200J, 225D, 225G
*4 2 stroke model
*5 Apply pressure to outer propeller shaft
1-17
APPLICATION CHART
2 Stroke model
Tool 55D L150F 225C L225C Z150P

75C 150A Z150Q Z250D
80A V4*1 L130B V6*2 D150N 175A Z300A
90890- 75B L200F L200A 225F L225F Z175H LZ200N Z250F LZ300A
90A 200A Z200N Z300B
85A L200J 250B L250B Z200P
06617
06618
06619
06620
06621
06622
06623
06624
06625
06626
06627
06628
06629
06630
06631
06632
06633
06634
06635
06636
06637
06638
06639
06640
06641
06642
06643
06644
06645
06646
06648
06649
06650
06651
06652
06653
06654
06655
06656
06657
06658
06659
06660
06661
06662
06052
YB-42223
YB-42224
1-18
APPLICATION CHART
LOWER UNIT SERVICE


E9.9D
Tool E15D
EK9.9D E25B 40G*4 E60J F6A
EK25B E40G E65A E115A F2.5A F4A F6B
90890- E8DK EK9.9J
EK15P
4
40X* K40J E55C K50E
E30H EK40G E75B F8C
EK9.9H
EK15N
06502 Bearing housing puller claw L
06503 Bearing housing puller claw M
06564 Bearing housing puller claw S
06504 Center bolt
06513 Ring nut wrench extension
06578 Ring nut wrench
06532 • Outer race puller claw A
06533 Outer race puller claw B
06514 Puller head
06540 Gear puller
06601 Bushing installer center bolt
06602 Driver rod SL
06603 Bearing depth plate
06604 Driver rod SS
06605 Driver rod LL
06606 Driver rod LS
*2 V6 :150F, 150G, 150J, 150L, 175D, 200F, *4 2 stroke model
200G, 200H, 200J, 225D, 225G *5 Apply pressure to outer propeller shaft
1-19
APPLICATION CHART
4 Stroke model
F75A
Tool F9.9C F20A F80A
F50A FT50B
No. FT9.9D F25A F30A F50F FT50G F90A F75B F200A FL200A
FT8D F9.9B FT9.9A F15B F25C F50D FT50C F115A FL115A F150A FL150A
90890- F13.5A [FT25B] F40B F60C [FT60D] F100A F90B F225A FL225A
F60A [FT60B] F100B
F15A
F100C
06501
06502
06503
06564
06504
06509
06510
06511
06512
06513
06578
06715
06505
06506
06507
06508
06515
06516
06517
06518
06519
06520
06565
06534
06521
06523
06532
06533
06531
06514
06535
06536
06537
06538
06540
06601
06602
06603
06604
06605
06606
06607
06608
06609
06610
06611
06612
06613
06614
06615
06616
1-20
APPLICATION CHART

E9.9D
Tool E15D
EK9.9D E25B 40G*4 E60J F6A
EK9.9J EK25B E40G E65A E115A F2.5A F4A F6B
90890- E8DK 4
40X* K40J E55C K50E
EK9.9H
EK15N
06646 Bushing puller center bolt
06648 Bushing puller spacer
06652 Driver rod L3

YB-42223 Gland nut wrench
*1 V4 :115B, 115C, 130B, 140B, 140C

*2 V6 :150F, 150G, 150J, 150L, 175D, 200F, 200G, 200H, 200J, 225D, 225G
*4 2 stroke model
*5 Apply pressure to outer propeller shaft
1-21
APPLICATION CHART
4 Stroke model
F75A
Tool F9.9C F80A
FT25B F50A FT50B
FT8D F9.9B FT9.9A F15B F25C F30A F50D FT50C F115A FL115A F150A FL150A
90890- F13.5A F25A F60C FT60D F100A F90B F225A FL225A
F40B F60A FT60B F100B
F15A
F100C
06617
06618
06619
06620
06621
06622
06623
06624
06625
06626
06627
06628
06629
06630
06631
06632
06633
06634
06635
06636
06637
06638
06639
06640
06641
06642
06643
06644
06645
06646
06648
06649
06650
06651
06652
06653
06654
06655
06656
06657
06658
06659
06660
06661
06662
06052
YB-42223
YB-42224
1-22
APPLICATION CHART
SHIM SELECTION / PTT TOOL

(2 stroke model)
Tool 4AC
9.9F 25B 40V 50G
No. 2B 4AS 6C 20D
3A 13.5A 20C 25X 30D 40Y 55B 60F
90890- 2C 5C 8C 25N
15F 30H 50H 70B
5CS
SHIM SELECTION
06701 Shimming plate
06710 Pinion height gauge
06711 • Pinion height gauge plate A
06712 Pinion height gauge plate B
06703 Pinion height plate
06844 Magnet base
06706 Backlash indicator
07003 Magnet base plate
PTT TOOL
06568 Cylinder-end screw wrench
(06544) Cylinder-end screw wrench
06587 Trim & tilt wrench
(06548) Trim & tilt wrench
06588 PTT wrench 46
06773 Up relief fitting
06774 Down relief fitting
06776 Hydraulic pressure gauge
06560 Power tilt wrench
06580 PTT oil pressure gauge assembly
06581 PTT oil pressure gauge adapter
06569 Title rod wrench
06572 PTT piston vice attachment
*1 V4 :115B, 115C, 130B, 140B, 140C

*2 V6 :150F, 150G, 150J, 150L, 175D, 200F, 200G, 200H, 200J, 225D, 225G
1-23
APPLICATION CHART
2 Stroke model
Tool 55D L150F 225C L225C Z150P

75C 150A Z150Q Z250D
80A V4* 1
L130B V6* 2
D150N 175A Z300A
90890- 75B L200F L200A 225F L225F Z175H LZ200N Z250F LZ300A
90A 200A Z200N Z300B
85A L200J 250B L250B Z200P
06701
06710
06711
06712
06703
06704
06844
06706
07003
01252
06568
(06544)
06587
(06548)
06588
06773
06774
06776
06560
06580
06581
06569
06572
1-24
APPLICATION CHART
SHIM SELECTION / PTT TOOL


E9.9D
Tool E15D
EK9.9D E25B 40G*1 E60J F6A
EK9.9J EK25B E40G E65A E115A F2.5A F4A F6B
90890- E8DK 40X*1 K40J E55C K50E
EK9.9H
EK15N
SHIM SELECTION
06701 Shimming plate
06711 • Pinion height gauge plate A
06712 Pinion height gauge plate B
06703 Pinion height plate
06844 Magnet base
06706 Backlash indicator
07003 Magnet base plate
PTT TOOL
06568 Cylinder-end screw wrench
(06544) Cylinder-end screw wrench
06587 Trim & tilt wrench
(06548) Trim & tilt wrench
06588 PTT wrench 46
06774 Down relief fitting
06776 Hydraulic pressure gauge
06560 Power tilt wrench
06580 PTT oil pressure gauge assembly
06581 PTT oil pressure gauge adapter
06569 Title rod wrench
06572 PTT piston vice attachment
*1 2 stroke model
1-25
APPLICATION CHART
4 Stroke model
F75A
Tool F9.9C F80A
F20A F50A FT50B
90890- F13.5A FT25B F40B F60C [FT60D] F100A F90B F225A FL225A
F60A [FT60B] F100B
F15A
F100C
06701
06710
06711
06712
06703
06704
06844
06706
07003
01252
06568
(06544)
06587
(06548)
06588
06773
06774
06776
06560
06580
06581
06569
06572
1-26
APPLICATION CHART
WATERCRAFT TOOL
ENGINE SERVICE
Tool MODEL
No. FX700 SJ700A WB700A WB760 WB800 WVT700B XL700 XL760 XL800 XL800A
90890-
Tool name
06585 Dial gauge stand set
06584 • Dial gauge needle 173
06583 • Dial gauge stand 173
03112 Pocket tester
06842 Fuel pressure gauge adapter
06756 Vacuum/ presure pump gauge set
06769 Test harness EJ-II-3
06877 (06777) Test harness HM090-3
06878 (06778) Test harness 090-4
06849 Test harness SM6195021-6
06862 Test connector FMY-8
01080 Rotor puller
60V-WS853-02 Yamaha Diagnostic System (CD-ROM) *2
ENGINE SERVICE
06425 Coupler wrench
06606 Driver rod LS
*1 Available separately (set 06585=06584+06583)

*2 Up-date CD-ROM only
1-27
APPLICATION CHART
Tool
FX140/ FX160/
No. XLT800 XL1200 XL1200Ltd XLT1200 GP760 GP800 GP800R GP1200 GP1200R GP1300R EXT1200 EXS1200 SUV1200 SUV1200Z
Cruiser Cruiser
90890-
01252
06585
06584
06583
03006
03007
03008
03009
03010
06759
03180
03112
03174
03160
06582
06786
06842
06754
06756
06760
03172
06769
06867 (06767)
06871 (06771)
06877 (06777)
06878 (06778)
06879 (06779)
06880 (06780)
06870 (06770)
06790
06791
06792
06793
06848
06849
06862
01080
60V-85300-02
60V-WS853-02
06521
06522
06550
06534
06425
06546
06551
06606
06624
06626
1-28
APPLICATION CHART
ENGINE SERVICE/JET PUMP SERVICE
Tool MODEL
No. FX700 SJ700A WB700A WB760 WB800 WVT700B XL700 XL760 XL800 XL800A
90890-
Tool name
ENGINE SERVICE
01701 Sheave holder
01235 Rotor holder
06586 Shaft holder
04111 Valve guide remover 4.0
06811 Valve seat cutter holder ø 4.0
06812 Valve seat cutter holder ø 4.5
JET PUMP SERVICE
06069 Shaft holder
06602 Driver rod SL
06605 Driver rod LL
06606 Driver rod LS
06652 Driver rod L3
06536 Bearing puller crow 1
1-29
APPLICATION CHART
Tool
FX140/ FX160/
No. XLT800 XL1200 XL1200Ltd XLT1200 GP760 GP800 GP800R GP1200 GP1200R GP1300R EXT1200 EXS1200 SUV1200 SUV1200Z
Cruiser Cruiser
90890-
01426
01701
01235
03094
03060
06586
06756
04019
04108
04114
04111
04116
04112
04117
04113
04118
06811
06812
06328
06815
06312
06814
06315
06813
05158
06069
06552
06518
06519
06425
06546
06551
06523
06531
06602
06605
06606
06652
06653
06611
06613
06614
06631
06634
06638
06636
06657
06625
06626
06662
06501
06535
06538
06536
06704
1-30
TOOL DESCRIPTION
MEASURING TOOL
Tool No.
Tool name Usage Note
90890-
03141 Timing light

(Spark gap tester)
03160 Compression gauge Plug type:

B, C & D
0—1500 kPa
06563 Compression gauge 06563

extension M14 d1:M14S
06582 Compression gauge d2:19
extension M10 L1:135
06582
d1:M10S
d2:14
d2 L1:165
L1
d1
2-1
TOOL DESCRIPTION
Tool No.
90890-
06840 Leakage tester 0—250 kPa
06786 Fuel pressure gauge 0—600 kPa

06785 • Mouth feel rubber
06785
Q ty=3pcs/pack
06942 Fuel pressure gauge use with 06786

adapter B 06942
06842 Fuel pressure gauge use with 06786

adapter
06786
06756 Vacuum/pressure Vacuum

pump gauge set 0—(-100) kPa
Pressure
0—50 kPa
2-2
TOOL DESCRIPTION
Tool No.
90890-
03159 Vacuum gauge 0—760 mmHg
03094 Vacuum gauge 0—(-100) kPa

[Selector type] Selector type
03060 (1 pc)
03060
d1: M6
• Attachment
d2 d2: 4
L L: 42
d1
06704 Digital caliper 0—150 mm
06585 Dial gauge stand set
06583 • Dial gauge stand 173 L: 173

06584 • Dial gauge needle 173 L: 173
2-3
TOOL DESCRIPTION
Tool No.
90890-
06844 Magnet base B
03016 Cylinder gauge 35 - 60 03016

06759 Cylinder gauge 50 - 100 35—60 mm
06759
50—100 mm
Use with
dial gauge
01252
03006 Outside micrometer 0-25 03006

03007 Outside micrometer 25-50 0—25 mm
03008 Outside micrometer 50-75
03009 Outside micrometer 75-100 03007
25—50 mm
03008
50—75 mm
03009
75—100 mm
03010 Inside micrometer 5—25 mm
5 - 25
2-4
TOOL DESCRIPTION
Tool No.
90890-
03180 Thickness gauge 0.03, 0.05, 0.10
(Feeler gauge) 0.15, 0.20, 0.25
0.30, 0.35, 0.40
B1 B2 0.50
L: 75
B1: 6.0
B2: 12.7
L
01399 Special thickness

gauge
0.15 0.20
0.05
0.02
0.03
0.10
0.25
03112 Pocket tester
03172 Peak voltage

adapter B 03174
Connector
Test harness 03172
2-5
TOOL DESCRIPTION
Tool No.
90890-
06862 Test connector FMY-8
06757 Throttle sensor

adjusting lead FWY-3
R O P R O P
L:150
R O P
250B
225F
250A
225C
06865 Diagnostic flash L:3 m

indicator B for 2 & 4 stroke
Replaces 06765
(previous tool
for 2 stroke)
06765 06865
06864 Diagnostic flash adap- for 4 stroke

ter L/W
model with
06765 (previous
tool for 2 stroke)
L
R/B,W/B,B
G/Y
Y
G/Y
06765
L G
60V-85300-02 Contents
Yamaha Diagnostic System (KIT) 1. Software
2. Adapter
3. Communication
cable (USB)
60V-WS853-02 *1 4. Instruction
Yamaha Diagnostic System (CD-ROM) Manual
*1 Up-date CD-ROM only

2-6
TOOL DESCRIPTION
Tool No.
Tool name Usage
90890-
06846 Test harness 06847 Test harness 06848 Test harness
QLW-3 QLWD-3 FSW-6A
03174
Connector
03172
06849 Test harness 06857 Throttle sensor 06867 Test harness 06868 Test harness
SM6195021-6 (06757) adjusting lead (06767) FWY-2 (06768) EJ-II-2
FWY-3
06869 Test harness 06870 Test harness 06871 Test harness 06872 Test harness
(06769) EJ-II-3 (06770) SMT250-3 (06771) FWY-4 (06772) FWY-6
(06775) AMP-4 (06777) HM090-3 (06778) 090-4 (06779) FWY-8
(06780) SMT618-6 (06787) FW13613-2 (06788) FW13613-1 FSW-6
FWY-3-L SMHW090-2 SMHW099-3 SM6195043
2-7
TOOL DESCRIPTION
ENGINE SERVICE
Tool No.
90890-
06521 Flywheel puller Bolt
5/8-18UNF
06901
M8 X 1.25
L: 34.0
: 12
06902
M6 X 1.0
06901 • Bolt M8 X 34 L: 24.0
06902 • Bolt M6 X 24 : 12
Small end bearing

installer
D1 L1
06524 12.0 13.0
06525 16.0 13.0
06526 18.0 13.0
06527 20.0 17.0
06528 21.5 19.0
06543 14.0 13.0
06529 Piston slider ø70 06529
06530 Piston slider ø85 ø: 70 (min ø59)
06530
ø: 85 (min ø75)
06843
ø: 58 (min ø49)
ø: Standard set diameter

05158 Piston ring ø: 60—115
compressor
2-8
TOOL DESCRIPTION
Tool No.
90890-
06534 Bearing separator W: 25 X 107
d1: M10 X 1.25
06606 Driver rod LS L1: 101.0

d1: 5/8-18UNF
06663 Ball bearing D1: 51.8

attachment D2: 40
(Roller bearing installer) d1: 5/8-18UNF
L1: 13
L2: 5
01235 Rotor holder
2-9
TOOL DESCRIPTION
Tool No.
90890-
01701 Sheave holder
01080 Rotor puller
M16xP1.5
06069 Shaft holder Double shaft
Sprine
D X n: 18 X 16
D X n: 13 X 11
06355 Crankshaft holder 16 Sprine

06552 Crankshaft holder 20 06355
06561 Crankshaft holder 12 D X n: 16 X 14
06562 Crankshaft holder 18 06552
D X n: 20 X 18
06561
D X n: 12 X 10
06562
D X n: 18 X 16
2-10
TOOL DESCRIPTION
Tool No. Tool name Usage Note
G1—G4 *1 Deep socket 1—4 G1, S X L: 30 X 100

G2, S X L: 36 X 100
G1-G4 G3, S X L: 41 X 100
L S G4, S X L: 46 X 100
G5 *1 T-type TORX socket T55

T55 A: 11.22
G5 G5
A
G6 *1 E-type TORX socket E10

E10 A: 9.42
G6
G7 *1 TORX tamper resis- T20

tant driver T20 A: 3.86
G8 *1 TORX tamper resis- T25
T20
tant driver T25 A: 4.43
T25
A
06991 Injector grease for H.P.D.I. model
*1 G1-G8: General tool

2-11
TOOL DESCRIPTION
Tool No.
90890-
Bearing inner race
attachment
D1 D2 D3 L1 L2
06639 48.5 42.5 36.5 27.0 21.0
06640 44.5 38.5 32.5 24.0 19.0
06641 43.0 37.0 30.5 24.0 19.0
06642 41.0 34.5 28.5 22.0 17.0
06643 40.0 33.5 27.5 22.0 17.0
06644 38.0 31.5 25.5 21.0 16.0
06645 32.5 26.5 20.5 18.0 13.0
06659 70.0 65.0 55.0 37.0 30.0
06660 64.0 60.0 50.5 37.0 30.0
06661 61.0 55.0 45.0 35.0 28.0
06662 58.0 52.0 42.5 33.0 26.0
2-12
TOOL DESCRIPTION
4 stroke
Tool No.
90890-
01426 Oil filter wrench 64 01426
06830 Oil filter wrench 72.5 W: 64
06830
W: 72.5
04019 Valve spring

compressor
L1 L1: 45
L2: 22
D1: 31.0
D2: 28.4
D2
D1 L2
L3: 5
D3: 32.1
D4 D4: 16
D3
L3
04108 Valve spring 04108

04114 compressor L1: 45
06320 attachment L2: 26
D1: 19.8
D2: 14
04114
L1 L1: 43
L2: 26
D1: 19
D2: 17
D2
D1 L2 06320
L1: 45
L2: 26
D1: 23.3
D2: 17
2-13
TOOL DESCRIPTION
Tool No.
90890-
06801 Valve guide 06801 04111
remover/installer 5.4 L1: 40.0 L1: 30.0
04064 Valve guide D1: 9.0 D1: 9.0
remover/installer 5.9 D2: 5.4 D2: 4.0
04116 Valve guide remover 4.5 04064 04116
L1: 45 L1: 30.0
D1: 10 D1: 9.0
D2: 5.9 D2: 4.5
06802 Valve guide installer 5.4 06802 06810 04117

L2: 13 L2: 22 L2: 22
04015 Valve guide installer 5.6 D3: 5.4 D3: 5.5 D3: 4.5
06810 Valve guide installer 5.5 D4: 9.2 D4: 9.9 D4: 8.3
D5: 12.0 D5: 12.0 D5: 10.0
04112 Valve guide installer 4.0 H: 8.1 H: — H: 7.0
04015 04112
L2: 25 L2: 25
D3: 5.6 D3: 4.0
D4: 12.5 D4: 7.35
D5: 15.1 D5: 9.1
H: — H: 7.35
06804 Valve guide reamer 5.5 06804 04113

04066 Valve guide reamer 6.0 L3: 65 L3: 53
Valve guide reamer 4.0 D6: 5.5 D6: 4.0
04113
04066 04118
L3: 65 L3: 45
D6: 6.0 D6: 4.5
05041 Tap handle (5–6) 05041

for 5–6 mm
04101 Valve lapper L: 145

D: 14
2-14
TOOL DESCRIPTION
Tool No.
90890-
06316 Valve seat cutter 06316 06811
holder ø5.5 D: ø5.5 D: ø4.0
06553 Valve seat cutter L: 60 L: 60
holder ø6.0
06811 Valve seat cutter 06553 06812
holder ø4.0 D: ø6 D: ø4.5
06812 Valve seat cutter L: 80 L: 60
holder ø4.5
a2
d2
Valve seat cutter
a1 a1
d1
Dimension
Outside
Tool No. Tool name (a1-d2) Cutter angle Inside diameter (d2)
(a2) diameter (d1)
06315 Valve seat cutter 60°-26 60° ø18.0 ø26.0
06312 Valve seat cutter 45°-27.5 90° ø19.5 ø27.5
06326 Valve seat cutter 30°-32.5 120° ø22.0 ø32.5
2-15
TOOL DESCRIPTION
Watercraft
Tool No.
90890-
06425 Coupler wrench 3 petals

D1: 55
D2: 99.6
06546 Coupler wrench 5 petals

06551 Coupler wrench 06546
D1: 58
D2: 96
06551
D1: 52
D2: 96
06586 Shaft holder W: 38

N: 13
(Number of teeth)
L1 L1: 100
d: 25
(Shaft)
W
2-16
TOOL DESCRIPTION
Crankshaft disassembly and reassembly The tools on this page can be ordered from
the Marine Service Division of Yamaha Motor Co., Ltd.
Tool No.
90890-02422 Crank shaft jig set
02351 02352 02353 02354 02355 02357 02359
4 pc-set*1 4 pc-set*1 2 pc-set*1 2 pc-set*1

02361 02363 02366 02367 02369 02371 02376
02379 02384 02385 02386 02387 02388 02389
2 pc-set*1 2 pc-set*1
02390 02391 02392 02393 02394 02395 02396
2 pc-set*1
02399 02401 02402 02403 02404 02419 06590
02358 02365 02377
B-4
90890-02418 Crank separater kit (set 02416 + 02417)

90890-02416 Disassembling kit
02407 02408 02409 02410 02411
90890-02417 Assembling kit
02412 02413 02414 02415
3 pc-set*1
*1 The figure for this part indicates the quantity of the parts ordered in a set or a kit.
2-17
TOOL DESCRIPTION
Test propeller
Tool No.
Tool name
90890-
01601 Test propeller 01609 Test propeller 01611 Test propeller
(646) (647) (663)

(664) (676) (683)

(688) (689) (6E5)
17mm
17mm

(6G1) (6G5) (6G8)

(61N) (6L5) (6L6)
19mm
19mm
2-18
TOOL DESCRIPTION
LOWER UNIT SERVICE/JET PUMP SERVICE
Tool No.
90890-
06509 Ring nut wrench 1-4 06509
06510 D1: 67 : 32
06511 06507
06512 D1: 70 : 32
06511
D1: 86 : 32
06512
D1: 94 : 32
06513 Ring nut wrench L: 172
extension : 32

D1: 75
D2: 86
L1: 147
L2: 25
06501 Stopper guide L1: 170

plate L2: 60
W1: 8
d1: M14 X 1.5
D2: 24.5
06502*1 Bearing housing 06502 06564

puller claw L L1: 290 L1: 220
06503*1 Bearing housing L2: 10 W1: 8
puller claw M d: 12 d: 6
06564*1 Bearing housing 06503
L1: 220
puller claw S W1: 8
d: 8
Use with
06501
06504 Center bolt L: 113.5
d1: M14 X 1.5
: 19
Use with
06501
*1 2 pc-set
2-19
TOOL DESCRIPTION
Tool No.
90890-
(06505)
06506 • Socket adapter 1 06506

06507 • Socket adapter 2 : 17 L: 17.0
06508 • Socket adapter 3 06507
: 22 L: 27.0
06508
: 22 L: 40.0
Use with
06715
(06505)
L1
Tool name W Number of teeth L1 d (Shaft)

06515 Drive shaft holder 1 22 11 30 13
06534 Bearing separator W: 25—107

d1: M10 X 1.25
2-20
TOOL DESCRIPTION
Tool No.
90890-
06523 Bearing outer race 06523
puller assembly d1: 5/8-18UNF
d1
06532
06532*1 • Outer race
L1: 122.0
puller claw A
L2: 53.0
W: 10.0
06533*1 Outer race puller 06533

claw B L1: 124.0
L2: 55.0
W: 14.0
Use with
06523
06531 Slide hammer d1: 5/8-18UNF

handle L: 590
06514 Puller head For counter

rotation model
L: 60.0
d1: M18 X 1.5
d2: 5/8-18UNF
Use with
06531
*1 2 pc-set
2-21
TOOL DESCRIPTION
Tool No.
90890-
06535 Bearing puller assembly 06535
L: 185.0
d1: M14 X 1.5
06536
L1: 86.0
L2: 48.0
T: 10.0
06537
L1: 71.5
06536*1 • Bearing puller L2: 27.5
claw 1 T: 6.0
06537*1 • Bearing puller
claw 2
06538*1 Stopper guide L1: 100.0

stand d1: M8 X 1.25
d2: M8 X 1.25
Use with
06501
06646 Bushing puller L: 170.0

center bolt d1: M14 X 1.5
06648 Bushing puller 06648

spacer L: 44.0
D: 15.0
T: 4.6
*1 2 pc-set
2-22
TOOL DESCRIPTION
Tool No.
90890-
06602 Driver rod SL L1: 311
L2: 221
d1: M10 X 1.25
06605 Driver rod LL L1: 381

L2: 291
d1: 5/8-18UNF
06606 Driver rod LS L1: 101

d1: 5/8-18UNF
06652 Driver rod L3 L1: 281

L2: 191
d1: M10 X 1.25
06604 Driver rod SS L1: 101

d1: M10 X 1.25
2-23
TOOL DESCRIPTION
Tool No.
90890-
06601 Bushing installer L1: 280
center bolt d1: M10 X 1.25
06603 Bearing depth plate L1: 100.0

L2: 30.0
t: 5
06540 Gear puller W: 50—100

H: Max 150
2-24
TOOL DESCRIPTION
Tool No.
90890-
Bushing A
attachment Through hole
B
Closed hole
A type D1 D2 L1 L2 d1
06649 18.0 14.0 12.0 5.0 M10 X P1.25
B type D1 D2 L1 L2 d1
06650 15.0 11.8 20.0 5.0 M10 X P1.25
06651 14.0 10.8 20.0 5.0 M10 X P1.25
Needle bearing A
attachment Through hole
A type D1 D2 L1 L2 d1 Note
06607 52.0 45.0 17.0 12.0 M10 X P1.25 Without O-ring
06608 47.0 40.0 17.0 12.0 M10 X P1.25
06609 37.5 28.5 17.0 12.0 M10 X P1.25 With O-ring
06610 37.0 30.0 17.0 12.0 M10 X P1.25
06611 33.0 25.4 16.5 11.5 M10 X P1.25
06612 32.0 25.0 16.5 11.5 M10 X P1.25
06613 30.0 23.8 16.5 11.5 M10 X P1.25
06614 28.0 22.0 16.5 11.5 M10 X P1.25
06615 26.0 20.0 16.5 11.5 M10 X P1.25
06616 23.0 17.0 16.5 11.5 M10 X P1.25
06653 35.0 28.0 17.0 12.0 M10 X P1.25
06654 60.3 50.7 17.0 12.0 M10 X P1.25
2-25
TOOL DESCRIPTION
Tool No.
90890-
Needle bearing B
attachment Closed hole
B type D1 D2 L1 L2 d1 Note
06617 20.0 14.0 19.0 14.0 M10 X P1.25 With O-ring
06618 17.5 12.7 16.5 13.5 M10 X P1.25
Ball bearing A
attachment Closed hole
A
B
B Through hole
A type D1 D2 L1 L2 d1 Note
06631 48.9 30.0 15.5 10.5 5/8-18UNF With O-ring
06632 46.5 25.0 15.0 10.0 5/8-18UNF
06633 40.5 25.0 15.0 10.0 5/8-18UNF
06636 38.0 28.5 15.0 10.0 5/8-18UNF
06655 40.0 32.0 17.0 12.0 5/8-18UNF
B type D1 D2 L1 L2 d1 Note
06634 41.5 20.0 23.0 8.0 5/8-18UNF With O-ring
06635 39.5 17.0 23.0 8.0 5/8-18UNF
06637 34.5 17.0 23.0 8.0 5/8-18UNF
06638 25.5 10.0 23.0 8.0 5/8-18UNF
2-26
TOOL DESCRIPTION
Tool No.
90890-
Ball bearing
attachment
D1 D2 D3 L1 L2 d1 Note
06629 89.0 59.0 — 21.5 13.5 5/8-18UNF With O-ring
06630 59.5 45.0 33.0 21.5 13.5 5/8-18UNF
06656 89.0 49.5 38.0 21.5 13.5 5/8-18UNF
06657 70.0 50.8 38.0 21.5 13.5 5/8-18UNF
Bearing inner race

attachment
D1 D2 D3 L1 L2
06639 48.5 42.5 36.5 27.0 21.0
06640 44.5 38.5 32.5 24.0 19.0
06641 43.0 37.0 30.5 24.0 19.0
06642 41.0 34.5 28.5 22.0 17.0
06643 40.0 33.5 27.5 22.0 17.0
06644 38.0 31.5 25.5 21.0 16.0
06645 32.5 26.5 20.5 18.0 13.0
06659 70.0 65.0 55.0 37.0 30.0
06660 64.0 60.0 50.5 37.0 30.0
06661 61.0 55.0 45.0 35.0 28.0
06662 58.0 52.0 42.5 33.0 26.0
2-27
TOOL DESCRIPTION
Tool No.
90890-
Bearing outer race Taper roller
attachment bearing
D1 D2 L1 L2 d1
06619 90.0 85.0 12.0 5.0 5/8-18UNF
06620 82.5 76.0 12.0 5.0 5/8-18UNF
06621 79.0 72.5 12.0 5.0 5/8-18UNF
06622 65.0 61.0 12.0 5.0 5/8-18UNF
06623 58.0 55.0 11.0 5.0 5/8-18UNF
06624 52.0 49.0 11.0 5.0 5/8-18UNF
06625 52.0 48.0 11.0 5.0 5/8-18UNF
06626 50.0 47.0 11.0 5.0 5/8-18UNF
06627 47.0 44.0 11.0 5.0 5/8-18UNF
06628 42.0 38.8 11.0 5.0 5/8-18UNF
06658 95.0 90.1 12.0 5.0 5/8-18UNF
Dual propeller model SUPPLIER : K & L Supply Company

Order or Reference
( Mr. Chris Campbell K & L supply (USA)
Tel : +1-408-727-6767, Fax : +1-408-727-4842
E-mail : [email protected]
)
Tool No.
90890-
YB-42223 Grand nut wrench
2-28
TOOL DESCRIPTION
SHIM SELECTION
Tool No.
90890-
06704 Digital caliper 0—150 mm
06701 Shimming plate L1: 100.0

L2: 20.0
t: 10.0
06710 Pinion height H: 150

gauge
06711
• Pinion height
gauge plate A

plate B
06703 Pinion height plate D1: 35.0

D2: 19.0
t: 10.0
2-29
TOOL DESCRIPTION
Tool No.
90890-
06844 Magnet base B
01252 07003
06844
06706 Backlash indicator L1: 26.8

06706 L2: 9.0
07003 Magnet base plate L1: 200

L2: 80
t: 12
d1: 11.5
d2: 8
2-30
TOOL DESCRIPTION
PTT TOOL
Tool No.
90890-
06568 Cylinder-end screw PCD:
(06544) *1 wrench (Tilt cylinder 1) 28.0
wrench- III) 2) 38.0
3) 47.0
06587 Trim &tilt wrench PCD

(06548) *1 M4: 32.0
M6: 35.0
Trim cyl. Tilt cyl.
92A08- Set screw M6 X 12 mm

06312 for 06548 Use with
92A08- Set screw Face the hole inside
06548
04312 for 06544 & 06548
06548 06544 M4 X 12 mm
Use with
06544 &
06548
06569 Tilt rod wrench A: 38
06572 PTT piston vice D: 45.0

attachment L: 80.0
W: 60.0
W
d1
*1 Refer to NOTICE page

2-31
TOOL DESCRIPTION
Tool No.
90890-
06560 Power tilt wrench A: 35
B: 25.4
06588 PTT wrench 46 A: 46
06776 Hydraulic pressure gauge 0-16 Mpa

[PTToil pressure] Up 06773:
06774 Down relief fitting Down
[PTToil pressure]
06774:
Use with 06776

06580 PTT oil pressure 0-16 Mpa
gauge assembly
06581 PTT oil pressure d1: N10 x 1.0

gauge adapter W: 19
d2: 9.5
2-32
RECONDITION TOOL
HELI-SERT KIT (90890-05155)
No. Description Q’ty No. Description Q’ty No. Description Q’ty

1 Heli-sert M5 X 0.8 X 1.5D 20 10 Tap M5 X 0.8 No.3 1 19 Inserting tool (S-type) 1
2 Heli-sert M5 X 0.8 X 2D 20 11 Tap M6 X 1.0 No.2 1 20 Inserting tool (S-type) 1
3 Heli-sert M6 X 1.0 X 1.5D 20 12 Tap M6 X 1.0 No.3 1 21 Tang break tool M5 1
4 Heli-sert M6 X 1.0 X 2D 20 13 Tap M8 X 1.25 No.2 1 22 Tang break tool M6 1
5 Heli-sert M8 X 1.25 X 1.5D 20 14 Tap M8 X 1.25 No.3 1 23 Tang break tool M8 1
6 Heli-sert M8 X 1.25 X 2D 20 15 Tap M10 X 1.25 No.2 1 24 Tang break tool M10 1
7 Heli-sert M10 X 1.25 X 1.5D 20 16 Tap M10 X 1.25 No.3 1 25 Extracting tool M3–5 1
8 Heli-sert M10 X 1.25 X 2D 20 17 Inserting tool (P-type) 1 26 Extracting tool M6–10 1
9 Tap M5 X 0.8 No.2 1 18 Inserting tool (S-type) 1 27 Tool box 1
3-1
RECONDITION TOOL
MARINE TERMINAL KIT (90890-05354)
No. Name Note Q’ty

1 Crimper 1
2 Sleeve, plug for round plug 20
3 Sleeve, socket for round socket 20
4 Sleeve, socket for 2 wires 20
5 Round plug Galvanized 20
6 Round socket Galvanized 20
7 Eye terminal for 5 mm screw 20
8 Eye terminal for 4 mm screw 20
REPLENISHMENTS
No. Name P/No. Order Q’ty Piece(s)
1 Crimper 90890-05357 1 1
2 Sleeve, plug 9E312-00617 1 100
3 Sleeve, socket 9E312-10735 1 100
4 Sleeve, socket 9E312-20735 1 20
5 Round plug 9E212-10400 1 100
6 Round socket 9E212-11400 1 100
7 Eye terminal 9E110-10510 1 100
8 Eye terminal 90890-05207 1 100
3-2
RECONDITION TOOL
COUPLER KIT A(61A) (90890-05353)
No. Name Note Q’ty

1 Crimper 1
2 Terminal pick 2 types in 1 set 1
3 Coupler housing 2P, Male (Water craft, Start SW) 1
4 Coupler housing 2P, Female (Water craft, Start SW) 1
5 Terminal, male for Watercraft 20
6 Terminal, female for Watercraft 20
7 Grommet for Watercraft 40
8 Coupler housing 2P, Male (Outboard Motor) 1
9 Coupler housing 2P, Female (Outboard Motor) 1
14 Terminal, male for Outboard Motor 20
15 Terminal, female for Outboard Motor 20
16 Grommet for Outboard Motor 40
17 Plug for Outboard Motor 20
3-3
RECONDITION TOOL
OPTIONAL PARTS
Common use
No. Name Specification P/No. Order Q’ty Piece(s) Note

1 Crimper coupler (61A) 90890-05356 1 1
2 Terminal pick (61A) 90890-05361 1 1 2 types in 1 set
Watercraft

2P, Male, White 9E450-02433 1 10 Start sw.-harness
3 Coupler housing
2P, Male, Black 9E451-02433 1 10 Stop sw.-harness
2P, Female, White 9E450-02533 1 10 Start sw.-harness
4 Coupler housing
2P, Female, Black 9E451-02533 1 10 Stop sw.-harness
5 Coupler housing 2P, Male, White 9E470-02413 1 10 Oil level gauge
6 Coupler housing 2P, Female, White 9E470-02513 1 5 Oil level gauge
3P, Male, White 9E450-03433 1 10 Charge coil-CDI
7 Coupler housing
3P, Male, Black 9E451-03433 1 10 Pulser coil-CDI
3P, Female, White 9E450-03533 1 10 Charge coil-CDI
8 Coupler housing
3P, Female, Black 9E451-03533 1 10 Pulser coil-CDI
9 Coupler housing 3P, Male, White 9E470-03413 1 5 Speed sensor
10 Coupler housing 3P, Female, White 9E470-03513 1 5 Speed sensor
11 Coupler housing 4P, Male, White 9E450-04433 1 5 Oil level gauge, trim gauge
12 Coupler housing 4P, Female, White 9E450-04533 1 5 and remote oil tank
13 Coupler housing 4P, Male, White 9E470-04413 1 5 Meter unit-harness
14 Coupler housing 4P, Female, White 9E470-04513 1 5 Meter unit-harness
15 Coupler housing 6P, Male, White 9E450-06433 1 5 (64T)
16 Coupler housing 6P, Female, White 9E450-06523 1 5 (64T)
17 Terminal, male 9E212-10303 1 50
18 Terminal, female 9E212-11303 1 50 for above #3 –#16
19 Grommet 9E322-90606 1 50
3-4
RECONDITION TOOL
Outboard motor

11 Coupler housing 4P, Male, White 9E450-04433 1 5 Oil level gauge, trim gauge
12 Coupler housing 4P, Female, White 9E450-04533 1 5 and remote oil tank
17 Terminal, male 9E212-10303 1 50
18 Terminal, female 9E212-11303 1 50 for above #11 & #12
19 Grommet 9E322-90606 1 50
2P, Male, White 9E470-02205 1 10
20 Coupler housing
2P, Male, Black 9E471-02205 1 10
2P, Female, White 9E470-02305 1 10
21 Coupler housing
2P, Female, Black 9E471-02305 1 10
22 Coupler housing 3P, Male, Black 9E471-03205 1 10
23 Coupler housing 3P, Female, Black 9E471-03305 1 10
34 Terminal, male 9E212-12005 1 50
35 Terminal, female 9E212-13005 1 50 for above #20–#33
36 Grommet 9E322-E0506 1 50
37 Plug 9E322-F0607 1 50 for empty terminal
3-5
INDEX
INDEX
N:New tool
Tool No. Tool name Table page No. Illust page No.
90890-01080 Rotor puller 1-27, 28 2-10
90890-01235 Rotor holder 1-5 ~ 8, 29, 30 2-9
90890-01252 Dial gauge set 1-1 ~ 4, 23 ~ 28 2-3, 2-30
90890-01399 Special thickness gauge - 2-5
90890-01426 Oil filter wrench 64 1-9, 29, 30 2-13
90890-01601 Test propeller (646) 1-11, 12 2-18 *
90890-01609 Test propeller (647) 1-11, 12 2-18 *
90890-01611 Test propeller (663) 1-11, 12 2-18
90890-01613 Test propeller (664) 1-11, 12 2-18 *
90890-01618 Test propeller (676) 1-11, 12 2-18 *
90890-01619 Test propeller (683) 1-11, 12 2-18
90890-01620 Test propeller (688) 1-11, 12 2-18
90890-01621 Test propeller (689) 1-11, 12 2-18
90890-01624 Test propeller (6E5) 1-11, 12 2-18
90890-01625 Test propeller (6G1) 1-11, 12 2-18
90890-01626 Test propeller (6G5) 1-11, 12 2-18
90890-01627 Test propeller (6G8) 1-11, 12 2-18 *
90890-01629 Test propeller (61N) 1-11, 12 2-18
90890-01630 Test propeller (6L5) 1-11, 12 2-18
90890-01631 Test propeller (6L6) 1-11, 12 2-18
90890-01701 Sheave holder 1-5 ~ 8, 29, 30 2-10
90890-02351 • Flange 1-13, 14 2-17 *
90890-02352 • Body 1-13, 14 2-17 *
90890-02353 • Bolt 1-13, 14 2-17 *
90890-02354 • Washer 1-13, 14 2-17 *
90890-02355 • Bushing-1 (D15) 1-13, 14 2-17 *
90890-02357 • Bushing-3 (D20) 1-13, 14 2-17 *
90890-02358 • Bushing-4 (D22) 1-13, 14 2-17 *
90890-02359 • Bushing-5 (D25) 1-13, 14 2-17 *
90890-02361 • Bushing-7 (D29) 1-13, 14 2-17 *
90890-02363 • Bushing-9 (D30) 1-13, 14 2-17
90890-02365 • Bushing-11(B11) 1-13, 14 2-17 *
90890-02366 • Bushing-12 (D35) 1-13, 14 2-17 *
90890-02367 • Height ring-1 (H28) 1-13, 14 2-17 *
90890-02369 • Height-ring-3 (H40) 1-13, 14 2-17 *
90890-02371 • Height ring-5 (H47) 1-13, 14 2-17 *
90890-02376 • Height ring-10 (H53) 1-13, 14 2-17 *
90890-02377 • Height ring(H54) 1-13, 14 2-17
90890-02379 • Height ring-13 (H57) 1-13, 14 2-17 *
90890-02384 • Pressure plate 1-13, 14 2-17 *
90890-02385 • Press body 1-13, 14 2-17 *
90890-02386 • Plate A 1-13, 14 2-17 *
90890-02387 • Plate B 1-13, 14 2-17 *
90890-02388 • Bolt 1-13, 14 2-17 *
90890-02389 • Pressure pin A 1-13, 14 2-17 *
90890-02390 • Pressure pin B 1-13, 14 2-17 *
90890-02391 • Bearing pressure A 1-13, 14 2-17 *
90890-02392 • Bearing pressure B 1-13, 14 2-17 *
90890-02393 • Bearing pressure C 1-13, 14 2-17
4-1
INDEX
90890-02394 • Support 1-13, 14 2-17 *
90890-02395 • Spacer A 1-13, 14 2-17 *
90890-02396 • Spacer B 1-13, 14 2-17 *
90890-02399 • Bushing-13 (D20) 1-13, 14 2-17 *
90890-02401 • Height ring (E40G/J) 1-13, 14 2-17 *
90890-02402 • Plate C 1-13, 14 2-17 *
90890-02403 • Pressure pin C 1-13, 14 2-17 *
90890-02404 • Spacer C 1-13, 14 2-17 *
90890-02407 • Nut 1-13, 14 2-17 *
90890-02408 • Pressure plate 1-13, 14 2-17 *
90890-02409 • Pole 1-13, 14 2-17 *
90890-02410 • Plate A 1-13, 14 2-17 *
90890-02411 • Plate B 1-13, 14 2-17 *
90890-02412 • Guide 1-13, 14 2-17 *
90890-02413 • Guide plate 1-13, 14 2-17 *
90890-02414 • Guide pole 1-13, 14 2-17 *
90890-02415 • Base 1-13, 14 2-17 *
90890-02416 Disassembling kit 1-13, 14 2-17 *
90890-02417 Assembling kit 1-13, 14 2-17 *
90890-02418 Crank separater kit (set 02416 + 02417) 1-13, 14 2-17 *
90890-02419 • Bushing 14 (E25A/25V) 1-13, 14 2-17 *
90890-02422 Crank shaft jig set 1-13, 14 2-17 *
90890-03006 Outside micrometer 0 - 25 1-1 ~ 4, 27, 28 2-4 *
90890-03010 Inside micrometer 5 - 25 1-1 ~ 4, 27, 28 2-4 *
90890-03016 Cylinder gauge 35 - 60 1-1 ~ 4 2-4
90890-03060 • Attachment 1-5 ~ 8, 29, 30 2-3
90890-03094 Vacuum gauge [Selector type] 1-5 ~ 8, 29, 30 2-3
90890-03107 Crankshaft alingner 1-1 ~ 4 2-4 *
90890-03112 Pocket tester 1-1 ~ 4, 27, 28 2-5
90890-03141 Timing light 1-1 ~ 4 2-1
90890-03159 Vacuum gauge 1-5 ~ 8 2-3
90890-03160 Compression gauge 1-1 ~ 4, 27, 28 2-1
90890-03172 Peak voltage adapter B 1-1 ~ 4, 27, 28 2-5, 2-7
90890-03174 Digital circuit tester 1-1 ~ 4, 27, 28 2-5, 2-7
90890-03180 Thickness gauge 1-1 ~ 4, 27, 28 2-5
90890-04015 Valve guide installer 5.6 1-9 2-14 *
90890-04019 Valve spring compressor 1-9, 29, 30 2-13
90890-04064 Valve guide remover/installer 5.9 1-9 2-14
90890-04066 Valve guide reamer 6.0 1-9 2-14
90890-04086 Universal clutch holder 1-5 ~ 8 2-9
90890-04101 Valve lapper 1-9 2-14
90890-04108 Valve spring compressor attachment 1-9, 29, 30 2-13
90890-04111 Valve guide remover 4.0 1-29, 30 2-14
90890-04112 Valve guide installer 4.0 1-29, 30 2-14
90890-04113 Valve guide reamer 4.0 1-29, 30 2-14
90890-04114 Valve spring compressor attachment 1-29, 30 2-13
90890-04116 Valve guide remover 4.5 1-29, 30 2-14
90890-04117 Valve guide installer 4.5 1-29, 30 2-14
4-2
INDEX
90890-04118 Valve guide reamer 4.5 1-29, 30 2-14
90890-05041 Tap handle (5–6) 1-9 2-14 *
90890-05155 Heli-sert kit A 3-1 3-1
90890-05158 Piston ring compressor 1-5 ~ 8, 29, 30 2-8
90890-05353 Coupler kit A (61A) 3-3 3-3
90890-05354 Marine terminal kit 3-2 3-2
90890-05356 Crimper coupler (61A) 3-4 3-4 *
90890-05357 Crimper 3-2 3-2
90890-05361 Terminal pick (61A) 3-4 3-4
90890-06052 Shift rod push arm 1-17, 18, 21, 22 2-24 *
90890-06069 Shaft holder 1-5 ~ 8, 29, 30 2-10
90890-06312 Valve seat cutter 45°-27.5 1-9, 10, 29, 30 2-15
90890-06313 Valve seat cutter 5°-25 1-9, 10 2-15
90890-06314 Valve seat cutter 5°-29 1-9, 10, 29, 30 2-15
90890-06316 Valve seat cutter holder ø5.5 1-9, 10 2-15
90890-06320 Valve spring compressor attachment 1-9 2-13
90890-06326 Valve seat cutter 30°-32.5 1-9, 10 2-15
90890-06355 Crankshaft holder 16 1-5 ~ 8 2-10
90890-06425 Coupler wrench 1-27 ~ 30 2-16
90890-06501 Stopper guide plate 1-15, 16, 19, 20, 29, 30 2-19
90890-06502 Bearing housing puller claw L 1-15, 16, 19, 20 2-19
90890-06503 Bearing housing puller claw M 1-15, 16, 19, 20 2-19
90890-06504 Center bolt 1-15, 16, 19, 20 2-19
90890-06505 Pinion nut holder 1-15, 16, 19, 20 2-20
90890-06506 • Socket adapter 1 1-15, 16, 19, 20 2-20
90890-06507 • Socket adapter 2 1-15, 16, 19, 20 2-20
90890-06508 • Socket adapter 3 1-15, 16, 19, 20 2-20
90890-06509 Ring nut wrench 1 1-15, 16, 19, 20 2-19
90890-06510 Ring nut wrench 2 1-15, 16, 19, 20 2-19
90890-06511 Ring nut wrench 3 1-15, 16, 19, 20 2-19
90890-06512 Ring nut wrench 4 1-15, 16, 19, 20 2-19
90890-06513 Ring nut wrench extension 1-15, 16, 19, 20 2-19
90890-06514 Puller head 1-15, 16, 19, 20 2-21
90890-06515 Drive shaft holder 1 1-15, 16, 19, 20 2-20
90890-06518 Drive shaft holder 4 1-15, 16, 19, 20, 29, 30 2-20
90890-06519 Drive shaft holder 5 1-15, 16, 19, 20, 29, 30 2-20
90890-06521 Flywheel puller 1-5 ~ 8, 15, 16, 19, 20, 27, 28 2-8
90890-06522 Flywheel holder 1-5 ~ 8, 27, 28 2-8
90890-06523 Bearing outer race puller assembly 1-5 ~ 8, 15, 16, 19, 20, 29, 30 2-21
90890-06524 Small end bearing installer 1-5 ~ 8 2-8 *
90890-06525 Small end bearing installer 1-5 ~ 8 2-8 *
90890-06526 Small end bearing installer 1-5 ~ 8 2-8
4-3
INDEX
90890-06529 Piston slider ø70 1-5 ~ 8 2-8
90890-06530 Piston slider ø85 1-5 ~ 8 2-8
90890-06531 Slide hammer handle 1-15, 16, 19, 20, 29, 30 2-21
90890-06532 • Outer race puller claw A 1-15, 16, 19, 20 2-21
90890-06533 Outer race puller claw B 1-15, 16, 19, 20 2-21
90890-06534 Bearing separator 1-5 ~ 8, 15, 16, 19, 20, 27, 28 2-9, 2-20
90890-06535 Bearing puller assembly 1-15, 16, 19, 20, 29, 30 2-22
90890-06536 • Bearing puller claw 1 1-15, 16, 19, 20, 29, 30 2-22
90890-06537 • Bearing puller claw 2 1-15, 16, 19, 20 2-22
90890-06538 Stopper guide stand 1-15, 16, 19, 20, 29, 30 2-22
90890-06540 Gear puller 1-5, ~ 8, 15, 16, 19, 20 2-24
90890-06544 Cylinder-end screw wrench 1-23 ~ 26 2-31
90890-06546 Coupler wrench 1-27 ~ 30 2-16
90890-06548 Trim & tilt wrench 1-24 ~ 26 2-31
90890-06550 Flywheel holder 1-27, 28 2-16
90890-06551 Coupler wrench 1-27 ~ 30 2-16
90890-06552 Crankshaft holder 20 1-5 ~ 8, 29, 30 2-10
90890-06560 Power tilt wrench 1-23 ~ 26 2-32
90890-06563 Compression gauge extension M14 1-1 ~ 4 2-1
90890-06564 Bearing housing puller claw S 1-15, 16, 19, 20 2-19
90890-06568 Cylinder-end screw wrench 1-23 ~ 26 2-31
90890-06569 Tilt rod wrench 1-23 ~ 26 2-31
90890-06572 PTT piston vice attachment 1-23 ~ 26 2-31
90890-06578 Ring nut wrench 1-15, 16, 19, 20 2-19
90890-06580 PTT oil pressure gauge assembly 1-23 ~ 26 2-32
90890-06581 PTT oil pressure gauge adapter 1-23 ~ 26 2-32
90890-06582 Compression gauge extension M10 1-27, 28 2-1
90890-06583 • Dial gauge stand 173 1-27, 28 2-3
90890-06584 • Dial gauge needle 173 1-27, 28 2-3
90890-06585 Dial gauge stand set 1-27, 28 2-3
90890-06586 Shaft holder 1-29, 30 2-16
90890-06587 Trim & tilt wrench 1-23 ~ 26 2-31
90890-06588 PTT wrench 46 1-23 ~ 26 2-32
90890-06590 • Height ring 640 (H-19) 1-13, 14 2-17
90890-06601 Bushing installer center bolt 1-15, 16, 19, 20 2-24
90890-06602 Driver rod SL 1-15, 16, 19, 20, 29, 30 2-23
90890-06603 Bearing depth plate 1-15, 16, 19, 20 2-24
90890-06604 Driver rod SS 1-15, 16, 19, 20 2-23
90890-06605 Driver rod LL 1-15, 16, 19, 20, 29, 30 2-23
90890-06606 Driver rod LS 1-5 ~ 8, 15, 16, 19, 20, 27 ~ 30 2-9, 23
90890-06607 Needle bearing attachment 1-15, 16, 19, 20 2-25
4-4
INDEX
90890-06611 Needle bearing attachment 1-15, 16, 19, 20, 29, 30 2-25
90890-06613 Needle bearing attachment 1-5 ~ 8,15, 16, 19, 20, 29, 30 2-25
90890-06619 Bearing outer race attachment 1-17, 18, 21, 22 2-28
90890-06623 Bearing outer race attachment 1-5 ~ 8, 17, 18, 21, 22 2-28
90890-06624 Bearing outer race attachment 1-5 ~ 8, 17, 18, 21, 22, 27, 28 2-28
90890-06625 Bearing outer race attachment 1-17, 18, 21, 22, 29, 30 2-28
90890-06626 Bearing outer race attachment 1-5 ~ 8, 17, 18, 21, 22, 27 ~ 30 2-28
90890-06629 Ball bearing attachment 1-17, 18, 21, 22 2-27
90890-06630 Ball bearing attachment 1-5 ~ 8, 17, 18, 21, 22 2-27
90890-06631 Ball bearing attachment 1-5 ~ 8, 17, 18, 21, 22, 29, 30 2-26
90890-06634 Ball bearing attachment 1-17, 18, 21, 22, 29, 30 2-26
90890-06639 Bearing inner race attachment 1-5 ~ 8, 17, 18, 21, 22 2-12, 2-27
90890-06642 Bearing inner race attachment 1-17, 18, 21, 22 2-12, 2-27
90890-06645 Bearing inner race attachment 1-5 ~ 8, 17, 18, 21, 22 2-12, 2-27 *
90890-06646 Bushing puller center bolt 1-17, 18, 21, 22 2-22
90890-06648 Bushing puller spacer 1-17, 18, 21, 22 2-22
90890-06649 Bushing attachment 1-17, 18, 21, 22 2-25
90890-06652 Driver rod L3 1-5 ~ 8, 17, 18, 21, 22, 29, 30 2-23
90890-06654 Needle bearing attachment 1-5 ~ 8, 17, 18, 21, 22 2-25
4-5
INDEX
90890-06662 Bearing inner race attachment 1-5 ~ 8, 17, 18, 21, 22, 29, 30 2-12, 2-27
90890-06663 Ball bearing attachment 1-5 ~ 8 2-9
90890-06701 Shimming plate 1-23 ~ 26 2-29
90890-06703 Pinion height plate 1-23 ~ 26 2-29
90890-06704 Digital caliper 1-1 ~ 4, 23 ~ 30 2-3, 2-29
90890-06706 Backlash indicator 1-23 ~ 26 2-30
90890-06710 Pinion height gauge 1-23 ~ 26 2-29
90890-06711 •Pinion height gauge plate A 1-23 ~ 26 2-29
90890-06712 Pinion height gauge plate B 1-23 ~ 26 2-29
90890-06715 Pinion nut holder 1-15, 16, 19, 20 2-20
90890-06754 Ignition tester 1-1 ~ 4, 27, 28 2-1
90890-06756 Vacuum/pressure pump gauge set 1-1 ~ 4, 27 ~ 30 2-2
90890-06757 Throttle sensor adjusting lead FWY-3 1-1 ~ 4 2-6, 2-7
90890-06759 Cylinder gauge 50 - 100 1-1 ~ 4, 27, 28 2-4
90890-06760 Digital tachometer 1-1 ~ 4, 27, 28 2-1
90890-06767 Test harness FWY-2 1-1 ~ 4, 27, 28 2-7
90890-06768 Test harness EJ-II-2 1-1 ~ 4 2-7
90890-06769 Test harness EJ-II-3 1-1 ~ 4, 27, 28 2-7
90890-06770 Test harness SMT250-3 1-1 ~ 4, 27, 28 2-7
90890-06771 Test harness FWY-4 1-1 ~ 4, 27 ~ 30 2-7
90890-06772 Test harness FWY-6 1-1 ~ 4 2-7
90890-06773 Up relief fitting 1-23 ~ 26 2-32
90890-06774 Down relief fitting 1-23 ~ 26 2-32
90890-06775 Test harness AMP-4 1-1 ~ 4 2-7
90890-06776 Hydraulic pressure gauge 1-23 ~ 26 2-32
90890-06777 Test harness HM090-3 1-27, 28 2-7
90890-06778 Test harness 090-4 1-27, 28 2-7
90890-06779 Test harness FWY-8 1-1 ~ 4, 27, 28 2-7
90890-06780 Test harness SMT618-6 1-27, 28 2-7
90890-06785 Mouth feel rubber - 2-2
90890-06786 Fuel pressure gauge 1-1 ~ 4, 27, 28 2-2
90890-06787 Test harness FW13613-2 1-1 ~ 4 2-7
90890-06788 Test harness FW13613-1 1-1 ~ 4 2-7
90890-06790 Test harness FSW-6 1-1 ~ 4, 27, 28 2-7
90890-06791 Test harness FWY-3-L 1-1 ~ 4, 27, 28 2-7
90890-06792 Test harness SMHW090-2 1-1 ~ 4, 27, 28 2-7
90890-06793 Test harness SMHW099-3 1-1 ~ 4, 27, 28 2-7
90890-06801 Valve guide remover/installer 5.4 1-9 2-14
90890-06802 Valve guide installer 5.4 1-9 2-14 *
90890-06804 Valve guide reamer 5.5 1-9 2-14 *
90890-06810 Valve guide installer 5.5 1-9 2-14
90890-06830 Oil filter wrench 72.5 1-9 2-13
4-6
INDEX
90890-06840 Leakage tester 1-1 ~ 4 2-2
90890-06842 Fuel pressure gauge adapter 1-27, 28 2-2
90890-06843 Piston slider ø58 1-5 ~ 8 2-8
90890-06844 Magnet base B 1-23 ~ 26 2-4, 2-30
90890-06846 Test harness QLW-3 1-1 ~ 4 2-7
90890-06847 Test harness QLWD-3 1-1 ~ 4 2-7
90890-06848 Test harness FSW-6A 1-1 ~ 4, 27, 28 2-7
90890-06849 Test harness SM6195021-6 1-27, 28 2-7
90890-06857 Throttle sensor adjusting lead FWY-3 1-1 ~ 4 2-7
90890-06861 Test harness SM6195043 1-1 ~ 4 2-7
90890-06862 Test connector FMY-8 1-27, 28 2-6
90890-06864 Diagnostic flash adapter 4 1-1 ~ 4 2-6
90890-06865 Diagnostic flash indicator B 1-1 ~ 4 2-6
90890-06867 Test harness FWY-2 1-1 ~ 4, 27, 28 2-7
90890-06870 Test harness SMT250-3 1-1 ~ 4, 27, 28 2-7
90890-06871 Test harness FWY-4 1-1 ~ 4, 27, 28 2-7
90890-06872 Test harness FWY-6 1-1 ~ 4 2-7
90890-06875 Test harness AMP-4 1-1 ~ 4 2-7
90890-06877 Test harness HM090-3 1-27, 28 2-7
90890-06878 Test harness 090-4 1-27, 28 2-7
90890-06879 Test harness FWY-8 1-27, 28 2-7
90890-06880 Test harness SMT618-6 1-27, 28 2-7
90890-06887 Test harness FW13613-2 1-1 ~ 4 2-7
90890-06888 Test harness FW13613-1 1-1 ~ 4 2-7
90890-06901 •Bolt M8 x 34 - 2-8
90890-06902 •Bolt M6 x 24 - 2-8
N 90890-06942 Fuel pressure gauge adapter B 1-1 ~ 4 2-2
06991 Injector grease 1-5 ~ 8 2-11
90890-07003 Magnet base plate 1-23 ~ 26 2-30
G1 Deep socket 1 (30 x 100) 1-5 ~ 8 2-11 *
G2 Deep socket 2 (36 x 100) 1-5 ~ 8 2-11 *
G3 Deep socket 3 (41 x 100) 1-5 ~ 8 2-11 *
G4 Deep socket 4 (46 x 100) 1-5 ~ 8 2-11 *
G5 T-type TORX socket T55 1-5 ~ 8 2-11 *
G6 E-type TORX socket T10 1-5 ~ 8 2-11 *
G7 TORX tamper resistant driver T20 1-5 ~ 8 2-11 *
G8 TORX tamper resistant driver T25 1-5 ~ 8 2-11 *
YB-42223 Gland nut wrench 1-17, 18, 21, 22 2-28 *
YB-42224 Pinion nut wrench 1-17, 18, 21, 22 2-28 *
60V-85300-02 Yamaha Diagnostic System (KIT) 1-1 ~ 4, 1-27, 28 2-6 *
60V-WS853-02 Yamaha Diagnostic System (CD-ROM) 1-1 ~ 4, 1-27, 28 2-6 *
4-7
-MEMO-

Yamaha SST List

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Yamaha SST List

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SPECIAL SERVICE TOOL LIST

©2004 Yamaha Motor Co.,Ltd.

LISTE DES OUTILS D’ENTRETIEN SPÉCIAUX

LISTA DE HERRAMIENTAS ESPECIALES DE

REPAIR KITS (RECONDITION TOOL)

“Heli-sert” kit : For reconditioning damaged bolt threads

FONCTION DES OUTILS (TOOL DESCRIPTIONS)

KITS DE REPARATION (OUTIL DE RECONDITIONNEMENT)

Kit de taraudage : Pour le reconditionnement des filetages de boulon endommagés

FORMATO DEL MANUAL

DESCRIPCION DE LAS HERRAMIENTAS

Herramienta de medición : Herramientas de precisión mecánicas o eléctricas (Algunas herramientas

JUEGOS DE REPARACION (HERRAMIENTA DE REACONDICIONAMIENTO)

Juego “Heli-sert” : Para reacondicionar las roscas de los pernos dañadas

WATERCRAFT TOOL ............................................................................................. 1-27

TABLE DES MATIERES

OUTILS POUR LES SCOOTER NAUTIQUES .................................................................... 1-27

2.FONCTION DES OUTILS (TOOL DESCRIPTION)

3.OUTIL DE REVISION (RECONDITION TOOL)

HERRAMIENTAS PARA MOTO DE AGUA .................................................................. 1-27

2.DESCRIPCION DE LAS HERRAMIENTA (TOOL DESCRIPTION)

3.HERRAMIENTAS REACONDICION (RECONDITION TOOL)

OUTBOARDS MOTOR TOOL

MODEL 2 Stroke model

Tool 55D L150F 225C L225C Z150P

MEASURING TOOL/PEAK VOLTAGE MEASUREMENT

MODEL Enduro/Kerosene model 4 Stroke model

06521 Flywheel puller

MODEL 4 Stroke model

VALVE SEAT CUTTER (Refering)

01601 Test propeller (646)

MODEL 2 Stroke model

*1 V4 :115B, 115C, 130B, 140B, 140C

MODEL 4 Stroke model

MODEL 2 stroke model

02416 Disassembling kit 1

02417 Assembling kit 1

02418 Crank separater kit (set 02416 + 02417) –

(Crankshaft disassembly and reassembly)

02416 Disassembling kit 1

02417 Assembling kit 1

02418 Crank separater kit (set 02416 + 02417) –

LOWER UNIT SERVICE

MODEL 2 Stroke model

06501 Stopper guide plate

Tool 55D L150F 225C L225C Z150P

MODEL 2 Stroke model

06617 Needle bearing attachment

06052 Shift rod push arm

*1 V4 :115B, 115C, 130B, 140B, 140C

Tool 55D L150F 225C L225C Z150P

LOWER UNIT SERVICE

MODEL Enduro/Kerosene model 4 Stroke model

MODEL Enduro/Kerosene model 4 Stroke model

06052 Shift rod push arm

*1 V4 :115B, 115C, 130B, 140B, 140C

SHIM SELECTION / PTT TOOL

MODEL 2 Stroke model

*1 V4 :115B, 115C, 130B, 140B, 140C

Tool 55D L150F 225C L225C Z150P

4 pc-set1 4 pc-set1 2 pc-set1 2 pc-set1