AMX 110,2,3 Lead Acid Battery Installation

GE Medical Systems

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D THIS SERVICE MANUAL IS AVAILABLE IN ENGLISH ONLY.

WARNING D IF A CUSTOMER'S SERVICE PROVIDER REQUIRES A LANGUAGE OTHER
THAN ENGLISH, IT IS THE CUSTOMER'S RESPONSIBILITY TO PROVIDE
TRANSLATION SERVICES.
D DO NOT ATTEMPT TO SERVICE THE EQUIPMENT UNLESS THIS SERVICE
MANUAL HAS BEEN CONSULTED AND IS UNDERSTOOD.
D FAILURE TO HEED THIS WARNING MAY RESULT IN INJURY TO THE SERVICE
PROVIDER, OPERATOR OR PATIENT FROM ELECTRIC SHOCK, MECHANICAL
OR OTHER HAZARDS.
D CE MANUEL DE MAINTENANCE N'EST DISPONIBLE QU'EN ANGLAIS.

AVERTISSEMENT D SI LE TECHNICIEN DU CLIENT A BESOIN DE CE MANUEL DANS UNE AUTRE
LANGUE QUE L'ANGLAIS, C'EST AU CLIENT QU'IL INCOMBE DE LE FAIRE
TRADUIRE.
D NE PAS TENTER D'INTERVENTION SUR LES ÉQUIPEMENTS TANT QUE LE
MANUEL SERVICE N'A PAS ÉTÉ CONSULTÉ ET COMPRIS.
D LE NONĆRESPECT DE CET AVERTISSEMENT PEUT ENTRAÎNER CHEZ LE
TECHNICIEN, L'OPÉRATEUR OU LE PATIENT DES BLESSURES DUES À DES
DANGERS ÉLECTRIQUES, MÉCANIQUES OU AUTRES.
D DIESES KUNDENDIENST-HANDBUCH EXISTIERT NUR IN ENGLISCHER

SPRACHE.
WARNUNG
D FALLS EIN FREMDER KUNDENDIENST EINE ANDERE SPRACHE BENÖTIGT,
IST ES AUFGABE DES KUNDEN FÜR EINE ENTSPRECHENDE ÜBERSETZUNG
ZU SORGEN.
D VERSUCHEN SIE NICHT, DAS GERÄT ZU REPARIEREN, BEVOR DIESES
KUNDENDIENST-HANDBUCH NICHT ZU RATE GEZOGEN UND VERSTANDEN
WURDE.
D WIRD DIESE WARNUNG NICHT BEACHTET, SO KANN ES ZU VERLETZUNGEN
DES KUNDENDIENSTTECHNIKERS, DES BEDIENERS ODER DES PATIENTEN
DURCH ELEKTRISCHE SCHLÄGE, MECHANISCHE ODER SONSTIGE
GEFAHREN KOMMEN.
D ESTE MANUAL DE SERVICIO SÓLO EXISTE EN INGLÉS.

AVISO D SI ALGÚN PROVEEDOR DE SERVICIOS AJENO A GEMS SOLICITA UN IDIOMA
QUE NO SEA EL INGLÉS, ES RESPONSABILIDAD DEL CLIENTE OFRECER UN
SERVICIO DE TRADUCCIÓN.
D NO SE DEBERÁ DAR SERVICIO TÉCNICO AL EQUIPO, SIN HABER
CONSULTADO Y COMPRENDIDO ESTE MANUAL DE SERVICIO.
D LA NO OBSERVANCIA DEL PRESENTE AVISO PUEDE DAR LUGAR A QUE EL
PROVEEDOR DE SERVICIOS, EL OPERADOR O EL PACIENTE SUFRAN
LESIONES PROVOCADAS POR CAUSAS ELÉCTRICAS, MECÁNICAS O DE OTRA
NATURALEZA.

D ESTE MANUAL DE ASSISTÊNCIA TÉCNICA SÓ SE ENCONTRA DISPONÍVEL

EM INGLÊS.
ATENÇÃO
D SE QUALQUER OUTRO SERVIÇO DE ASSISTÊNCIA TÉCNICA, QUE NÃO A
GEMS, SOLICITAR ESTES MANUAIS NOUTRO IDIOMA, É DA
RESPONSABILIDADE DO CLIENTE FORNECER OS SERVIÇOS DE TRADUÇÃO.
D NÃO TENTE REPARAR O EQUIPAMENTO SEM TER CONSULTADO E
COMPREENDIDO ESTE MANUAL DE ASSISTÊNCIA TÉCNICA.
D O NÃO CUMPRIMENTO DESTE AVISO PODE POR EM PERIGO A SEGURANÇA
DO TÉCNICO, OPERADOR OU PACIENTE DEVIDO A` CHOQUES ELÉTRICOS,
MECÂNICOS OU OUTROS.
D IL PRESENTE MANUALE DI MANUTENZIONE È DISPONIBILE SOLTANTO IN

INGLESE.
AVVERTENZA
D SE UN ADDETTO ALLA MANUTENZIONE ESTERNO ALLA GEMS RICHIEDE IL
MANUALE IN UNA LINGUA DIVERSA, IL CLIENTE È TENUTO A PROVVEDERE
DIRETTAMENTE ALLA TRADUZIONE.
D SI PROCEDA ALLA MANUTENZIONE DELL'APPARECCHIATURA SOLO DOPO
AVER CONSULTATO IL PRESENTE MANUALE ED AVERNE COMPRESO IL
CONTENUTO.
D NON TENERE CONTO DELLA PRESENTE AVVERTENZA POTREBBE FAR
COMPIERE OPERAZIONI DA CUI DERIVINO LESIONI ALL'ADDETTO ALLA
MANUTENZIONE, ALL'UTILIZZATORE ED AL PAZIENTE PER
FOLGORAZIONE ELETTRICA, PER URTI MECCANICI OD ALTRI RISCHI.

!
IMPORTANT! . . . X-RAY PROTECTION

X-ray equipment if not properly complete protection. Nor can any on Radiation Protection, and take
used may cause injury. practical design compel the adequate steps to protect against
Accordingly, the instructions operator to take adequate injury.
herein contained should be precautions to prevent the
thoroughly read and understood possibility of any persons carelessly The equipment is sold with the
by everyone who will use the exposing themselves or others to understanding that the General
equipment before you attempt to radiation. Electric Company, Medical Systems
place this equipment in Group, its agents, and
operation. The General Electric It is important that everyone having representatives have no
Company, Medical Systems anything to do with x-radiation be responsibility for injury or damage
Group, will be glad to assist and properly trained and fully acquainted which may result from improper use
cooperate in placing this with the recommendations of the of the equipment.
equipment in use. National Council on Radiation Various protective material and
Protection and Measurements as devices are available. It is urged that
Although this apparatus published in NCRP Reports such materials or devices be used.
incorporates a high degree of available from NCRP Publications,
protection against x-radiation other 7910 Woodmont Avenue, Room CAUTION: United States Federal
than the useful beam, no practical 1016, Bethesda, Maryland 20814, law restricts this device to use by or
design of equipment can provide and of the International Commission on the order of a physician.

iv

If you have any comments, suggestions or corrections to the information in this document,
please write them down, include the document title and document number, and send them to:
GENERAL ELECTRIC COMPANY MEDICAL SYSTEMS

MANAGER – INFORMATION INTEGRATION,
AMERICAS W–622
P.O. BOX 414
MILWAUKEE, WI 53201–0414
CERTIFIED ELECTRICAL CONTRACTOR STATEMENT
All electrical installations that are shall be performed by qualified GE requirements of the applicable
preliminary to positioning of the Medical personnel. The products electrical codes.
equipment at the site prepared for the involved (and the accompanying
equipment shall be performed by electrical installations) are highly
licensed electrical contractors. In sophisticated, and special The purchaser of GE equipment shall
addition, electrical feeds into the engineering competence is required. only utilize qualified personnel (i.e.,
Power Distribution Unit shall be In performing all electrical work on GE’s field engineers, personnel of
performed by licensed electrical these products, GE will use its own third-party service companies with
contractors. Other connections specially trained field engineers. All of equivalent training, or licensed
between pieces of electrical GE’s electrical work on these electricians) to perform electrical
equipment, calibrations, and testing products will comply with the servicing on the equipment.
DAMAGE IN TRANSPORTATION
All packages should be closely upon discovery, or in any event, 8*285–3449 immediately after
examined at time of delivery. If within 14 days after receipt, and the damage is found. At this time be
damage is apparent, have notation contents and containers held for ready to supply name of carrier,
“damage in shipment” written on inspection by the carrier. A delivery date, consignee name,
all copies of the freight or express transportation company will not pay freight or express bill number, item
bill before delivery is accepted or a claim for damage if an inspection damaged and extent of damage.
“signed for” by a General Electric is not requested within this 14 day
representative or a hospital period. Complete instructions regarding
receiving agent. Whether noted or claim procedure are found in
concealed, damage MUST be Call Traffic and Transportation, Section “S” of the Policy &
reported to the carrier immediately Milwaukee, WI (414) 827–3449 / Procedure Bulletins.
6/17/94
v

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This manual must be inserted at the front of the customer's service manual
after battery installation is completed. It contains information needed to deĆ
termine battery condition in the future.

This is an addendum to Directions 46-001114 (SM A0654D), 46-001116 (SM

A0654E), and 46-001118 (SM A0654F). It is intended for use in conjunction with
them, by a qualified GE service technician, when installing the Lead-Acid Based BatĆ
tery Upgrade Kit in the AMX 110, 2, and 3 X-Ray units. Once installed, the kit
(known as GE-GEL) provides the operator with a maintenance free system.

It is extremely important that the unit is `PLUGGED IN' and in the
`CHARGE' mode, when not in use. If the AMX is left on, and the batteries
completely discharged, it may be necessary to charge them for 24 hours before
using the unit.
The operator may notice an increase in the number of exposures that can be made beĆ
fore the batteries need charging. This is due to the greater electrical capacity, approxiĆ
mately 40% greater, of the Lead-Acid over the Nickel-Cadmium system.
The Recharge Suggested Light" on the AMX 3 will flash after successive exposures,
but should be disregarded until it remains on.

This operation can be performed with the aid of a standard tool kit, to include:
D DVM
D Scope
D 4I Jumper
D High Voltage Divider (Bleeder) Cat. # C1515A
1
AMX 110, 2, AND 3 LEAD-ACID
GE MEDICAL SYSTEMS BATTERY INSTALLATION
REV 5 DIRECTION 46-017379
1-3 Kit Contents

AMX 110 2 X-Ray Units.

AMX 110/2 TOTAL UPGRADE KIT, 46-303397P1
QTY DESCRIPTION GE P/N

7 Cable Ties
3 1/4 -20 x 3/4I Bolts
1 Insulated .25I Push-On Lugs
1 Warning Label for Battery Retainer Bracket
1 Charging Instructions Label
1 Rating Plate
2 10-32 Brass Nuts (Meter Board)
1 Charger Module w/Mounting Bracket 46-303397P4
1 Meter Drive Board w/Mounting Board 46-303397P5
and Leads
1 RotronR Whisper Fan w/Connectors 46-303397P6
1 Installation Manual 46-017379

1 AMX-110 Operators Manual 46-017398
1 AMX-II Operators Manual 46-017399
1 Battery Pack #1* (Consisting of:) 46-303397P8
1 Steel Battery Tray
1 PVC Cover (Left Handed)
4 Insulated Copper Straps
1 6I Jumper for Battery Packs
5 Sonneschein Batteries 46-303397P3

* For replacement purposes, Pack #1 and #2 must be ordered as a pair and have
identical serial numbers. (See below.)
1 Replacement Set of Batteries. This set contains a 46-303397P10
46-303397P8 and a 46-303397P9.


QTY DESCRIPTION GE P/N

7 Cable Ties
3 1/4 -20 x 3/4I Bolts
1 Insulated .25I Push-On Lugs
2 10-32 Brass Nuts (Meter Board)
1 Warning Label for Battery Retainer Bracket
1 Charging Instructions Label
1 Rating Plate
1 100, 25W Resistor
1 Charger Module w/Mounting Bracket 46-303397P4
1 Meter Drive Board w/Mounting Bracket 46-303397P5
and Leads
1 RotronR Whisper Fan w/Connectors 46-303397P6
2 EPROM Assembly w/Adapter Board 46-303397P7

1 Installation Manual 46-017379
1 AMX-3 Operators Manual 46-017400
1 Steel Battery Tray
1 PVC Cover (Left Handed)
1 6I Jumper for Battery Packs
4 Insulated Copper Straps
5 Sonneschein Batteries 46-303397P3

* For replacement purposes, Pack #1 and #2 must be ordered as a pair and have
identical serial numbers. (See below.)
1 Replacement Set of Batteries. This set contains a 46-303397P10
46-303397P8 and a 46-303397P9.


1 6 FOAM BLOCKING (TOP & BTM) 2 X 9 X 17-1/2 46-303752P1
2 6 FOAM BLOCKING (END) 2 X 9 X 11-1/8 46-303752P2
3 3 FOAM BLOCKING (HANDLE BLOCK) 1 X 5 X 5 46-303752P3
4 4 FOAM BLOCKING (SIDE) 3/4 X 7-1/8 X 17-1/2 46-303752P4
6 4 FOAM BLOCKING (SIDE) 2 X 7-1/8 X 17-1/2 46-303752P6
7 3 BOX (BODY & COVER) 46-303753P1
8 6 LABEL (UP ARROW) PRE 10018
9 3 LABEL (CORROSIVE) PRE 10012
10 1 TAPE (ROLL) 46-303748P1
11 90 NON VENTED BATTERY CAPS
12 1 ZIPLOCK BAG (FOR CAPS, ITEM 11) PB61
13 3 LABEL (RETURN ADDRESS) 46-303747P1
14 3 LABEL (BATTERY . . . UN2795) 46-303754P1
15 1 PALLET 46-
16 6 LABEL (DO NOT SHIP BY AIR) 46-303755P1
17 1 INSTRUCTION ENVELOPE 46-

1-4 Battery Specifications
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1-5 Safety Precautions
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D 0 , $-+*- *! .. ,$ - $) ') !$''
REMOVE ALL JEWELRY PRIOR TO STARTING THIS INSTALLATION.

WARNING SAFETY GOGGLES SHOULD BE WORN AT ALL TIMES, AND ONLY INĆ
SULATED TOOLS ARE TO BE USED.
BATTERIES CONTAIN A CAUSTIC ELECTROLYTE THAT WILL BURN

CLOTHING AND SKIN.
READ AND FOLLOW THE INSTRUCTIONS ON THE WARNING LABEL.

(SEE ILLUSTRATION 17 AND 18 FOR LOCATION.)

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6

BOX #1 & BOX #2 ITEMS NUMBERS COINCIDE WITH

LEAD-ACID BATTERIES TABLE 3 IN THIS DIRECTION.
BOX #3
ELECTRONICS & MISCELLANEOUS
8
7 (COVER)
8
7 (COVER)
6
1 5 (Two pieces)
LEAD
ACID 3
BATTERY 2
4 6
6 END FLAP
2
4
4
1 1
2
2
7 (BOTTOM)


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5

JUMPER SUPPLIED
WITH KIT
BATTERY BATTERY
PACK 1 PACK 2
- +

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SECTION 5
AMX 110 AND 2 INSTALLATION
(SKIP THIS SECTION FOR AMX 3 UNITS)
5-1 Wiring Procedures
Note: %+ * * ,( %%-+,*,#(' (* * *'
Make sure main circuit breaker is in the OFF" position before beginning
CAUTION this section.
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Avoid the two resistors near 3TB1. They become hot during normal operation
CAUTION and will melt the insulation.

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3
WIRE ROUTE
CHARGER & METER

BOARD WIRE
ROUTE

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,/'%'+) 4'/# /#*,3#" $/,* !( 1, 1&# ,/"


FLIP-UP
PANEL
M1-1
M1-2
CHARGER
BOARD
REAR OF
METER

6

4A1-1 4A1-2
4A1-15
4A1-10 4A1-8 4A1-14
#$#. 0, ))1/0.0',+ $,. ),!0',+ ,$ '+ +#40

/0#-/
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,+ 0&# !,++#!0',+/


CHARGER BOARD
SCR
ANODE
HEAT SINK
SCR
CATHODE
SCR
CHARGER
BOARD
(REAR VIEW)
HEAT SINK

" !!
! "53+ &
35*+28 3'= 459 .';+ '*0:893+49 6598 ,57 5;+7).'7-+ 675A

9+)9/54 57 569/3:3 8',+9= <+ 7+)533+4* 9.'9 =5: /489'22 9.+ 2'9+89 7+;/A
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9=
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$"#!#@

4A1-2 R30
4A1-R11 4A1-11 4A1-8

+'' ), *()#$)(
1. *'$ !, %$ *$) )% . &%()%$ and put a jumper across 4A1-8 and 4A1-2
(Illustration 9).
2. Turn key on unit to CHARGE" position and allow lead-acid battery packs to
overcharge to 142 volts.
3. At this point adjust 4A1-R11 clockwise until 4A1-K16 energizes (indicated by
fan cut-out).
4. Turn key on unit to OFF" position and repeat steps 2 and 3 to ensure that unit
cuts out at 142 + 1 volt.
5. Turn key to OFF" position and turn off main breaker; remove temporary jumpĆ
er installed in step 1.
%)
If a jumper exists between 4A1-8 and 4A1-7, remove it at this time. This will
disable the trickle charge.
)' %' *()#$)(
P1 and P2 have been factory set. P3 may need adjusting as follows:
1. Unplug unit.
2. Remove wire marked 4A1-10 that you previously connected to the GE Charger
Board.
3. Place DVM across battery packs to verify that the voltage is greater than 131
volts.
4. Adjust P3 on meter board for full scale deflection.
*()#$) % # )"-'
Follow procedure in Chapter 4, Section 11 of Service Manual SM A0654 D/E.
'"#$', !& #' !(
Follow procedure in Chapter 4, Section 12 and 13 of Service Manual SM A0654 D/E.
" #& %") !(
Follow procedure in Chapter 4, Section 14-4 of Service Manual SM A0654 D/E.
%)
Adjust for lowest voltage. Lowest tap = Brn/Wht or Red on older units.
19

%+%(# +)! .+!,
&! ,.+! '%( %+.%- +!&!+ %, %( -$! / *),%-%)( !")+! !#%((%(#
-$%, ,!-%)(
)-! '!-! ,!"!, .* ''/-.,.%*) "*, ,!"!,!)!

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3

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+$1$/ !- /# (, (10 .* "$ $"-,,$"1 -/(&(, * 4(/$ ! ") 1-
7

4A1-1 4A1-2
4A1-15
4A1-10 4A1-8 4A1-14

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4A1-8
4A1-R11 4A1-11

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4A1-2 4A1-7
4A1-8
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! :

TP10 TP22
D5366
LED
D5365
LED
R375 TP17 TP19 TP20 R387 R341
# !$ " !!

1..18 231%'&63' +0 *#25'3
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3
2TB1 LUG LOCATIONS
THIS IS NOT
2TB1-7 IS
ON HEAT SINK
FRONT OF UNIT
2TB1-7
9
2TB1-9

KV DIP SWITCHES:
(LOCATED ON 5A1 BOARD SW 147)
!&/-. -1%. $"- .* *(+")-." #*, /, 2
OFFSET S147 A" S147 B" A B

MAX kV OPEN OPEN ON
1 2 3 4
-2 kV CLOSED OPEN
-4 kV OPEN CLOSED
-6 kV CLOSED CLOSED SW 147
6-8 Meter Board Adjustments
)! $0" "") # .*,2 -". !*"- )*. )""! !&/-.(").-

6-9 Field Lamp Voltage Checks
*''*1 +,* "!/," %) $+.", " .%*) *# ",0% " )/'


') )1**%$"& +! ,&"+ (($. +! &- -)&"& $$ *!'-& "& $$,*1
+)+"'& '& +! ++). )+"&) )#+ )& $$,*+)+"'& ') $'+"'&
(($. +! /$, & $-.* $$ +' +! '()+"'&* '&+)'$ (&$ & +, !
* *!'-& "& $$,*+)+"'&

') #"+ '$ & )"$ &,%)* '& )+"& ($+ $$ & (($. "+ "& $'+"'&
*!'-& $$,*+)+"'& +%

0

GENERAL ELECTRIC COMPANY

MILWAUKEE, WISCONSIN
THIS PRODUCT HAS BEEN
MODIFIED BY ADDITION OF KIT
MODEL
SERIAL
MANUFACTURED
MFG. FOR GENERAL ELECTRIC
3 BY DIAGNOSTIC IMAGING
SPECIALISTS CORPORATION
MADE IN CANADA


D !% # ! $!#" ! # %"$ "# #

##!( " %!( "' #"
D ##!" ! $! &#! $# # $# )

D ! %!( ##!( # $! $#$! "!% " !! # #
#" !#


#!! (# $$ $ $ ' $$"# $
"## $ " $ #* $ # '
" $" " ! #$ # # # ' %#$"$
' ! #$ # " # ' %#$"$ #

1 6 FOAM BLOCKING (TOP & BTM) 2 X 9 X 17-1/2 46-303752P1
2 6 FOAM BLOCKING (END) 2 X 9 X 11-1/8 46-303752P2
3 3 FOAM BLOCKING (HANDLE BLOCK) 1 X 5 X 5 46-303752P3
6 4 FOAM BLOCKING (SIDE) 2 X 7-1/8 X 17-1/2 46-303752P6
7 3 BOX (BODY & COVER) 46-303753P1
8 6 LABEL (UP ARROW) PRE 10018
9 3 LABEL (CORROSIVE) PRE 10012
10 1 TAPE (ROLL) 46-303748P1
11 90 NON VENTED BATTERY CAPS
12 1 ZIPLOCK BAG (FOR CAPS, ITEM 11) PB61
13 3 LABEL (RETURN ADDRESS) 2237445DDW
14 3 LABEL (BATTERY . . . UN2795) 46-303754P1
15 1 PALLET 46-
16 6 LABEL (DO NOT SHIP BY AIR) 46-303755P1
17 1 INSTRUCTION ENVELOPE 46-
18 3 LABEL (UN CERTIFICATION MARKING) 46-303768P1
19 1 BILL OF LADING F4598 HAZ-R
20 1 MATERIAL SAFETY DATA SHEET (MSDS)
21 1 EMERGENCY RESPONSE SHEET
$$") ( '# %$ $ " &

# "$! # # ' %#$"+
$ $ #%" !# " #%"

/

END FLAPS
TAPE BOX
HORIZONTALLY
**%$ (#"& %+)"$* "& *!"(("& '&+"&)*

& ')" "&$$. '&0
+"&"& $" ++)"* * *!'-& "& $$,*+)+"'&

/

2 5
4
7 (BOTTOM)
1
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1

6
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1
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"* 0 !& "& +! '/ ' +$


VENTED
CAP
RUBBER
SLEEVE
RUBBER
RING
7 (BOTTOM)

&&)6 +!"%+1 2. ".6%1 /%0 ++3120!2).-

9

4G/Z22/S/**
U.S.A./+AI0455
** LAST TWO DIGITS OF YEAR

PACKAGE WAS MANUFACTURED
)++ .32 81()//%$ &0., /.02).-1 .& 81()/ 2. +!"%+1

.1)2).- !++ ".6%1 .- /!++%2 !-$ 1%#30% 5)2( 120!/1 /0.4)$%$
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%1/.-1% 1(%%2 ,312 !##.,/!-7 2(% 0%230- /!++%2
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(%7 "% 1()//%$ )-$)4)$3!++7 .00.1)4% +!"%+1 &!#% 2. 2(% .32:
1)$% .& 2(% /!++%2


Your Street Address

AT x City, State, Zip Code BLDG.
Milwaukee, WI BLDG.
Milwaukee, WI BLDG.
Shippers
Date No.
Customer
No. Route
Consigned Superior Special Services, Inc.

To:
1275 Mineral Springs Road

Port Washington, Wi. 53074
Placarding (PER 172.504, APPLIES TO ANY AMOUNT

OF TABLE 1 COMMODITIES, OR MORE
THAN 1000 LBS. OF TABLE 2 COMMODITIES)
Is placarding required: yes X NO
If required, were they
offered to the agent? yes NO
PAYMENT AUTHORIZATION FOR PREPAID BILL ONLY

GE Medical Systems, General Electric Company
Account
F39- to Charge
Mail this bill of Lading Copy with Original Freight Bill to:
GE Medical Systems, General Electric Company
P.O. Box 061060, Fort Meyers, Florida 33906-1060
GE Medical Systems
General Electric Company, Shipper
Sign Here
(GE REPRESENTATIVE SIGNATURE)
Permanent postoffice address of shipper, P.O. Box 414, Milwaukee, WI 53201
10 Helium, Compressed, 2.2, UN1046, ERG 12 and MSDS Attached
1 11 X Battery, Wet, Filled With Alkali, 8, UN2795, Ill, ERG 154

and MSDS Attached
XX LBS


%" &*/"-# " "/2""* /%" %-$"- +-! /%" %-$"- *! /%"
%-$" +),("/""/"- +-! &. .%+2* "(+2 +- !"/&("! &*/"-# 4
&*$ ,("." 0." /%&. &* +*'0* /&+* 2&/% /%" . %")/& . ." /&+* +# /%" ."-1& " )*0(
3

+IN BAT+
15
GE ORIGINAL WIRE REMOVED

4A1 BOARD FROM 4A1-15
DISC
VR1
CHARGER
2
BAT-
ORIGINAL WIRE REMOVED

1 FROM 4A1-1
(IF PRESENT)
DISC
14
ORIGINAL WIRE REMOVED CS PC BOARD
FROM 4A1-14
1 CHARGE COMPLETE
2
ORIGINAL WIRE REMOVED 3 BAT+

10 FROM 4A1-10
4
5 BAT-
6
7
BATTERY M1-1 8 CHARGE CURRENT SENSE

CONDITION 9 CHARGE CURRENT SENSE
METER
(AMX-110 &
AMX-II ONLY)
M1-2
INTERFACE BETWEEN GE 4A1 CHARGER BOARD, DISC VR-1 CHARGER AND DISC
CS PCB CHARGER COMPLETE / METER DRIVE BOARD.

## % "$!
%% ) $(! " &

$ " #&&$ $'
"$ %
%"(! "(
*

+ R15 R12 D1
D4 C3
R11 D2
C5 D P2
G SCRĆ1 C R14 R4
R16 U2 U1
R13
R6
R5 R3
R2 D P1
D3 R1
P3 + C4
D
R7
U3
R8
O Q1 I D2Ć1
C2 C1
+ R9 +
D4
~ ~
_
R10
1 P1 9
DISC CS-PCB

"!
! "
$ " #&&$ $' "$ % & % %"(! "(

)

ALL DIODES = 1N4005

IC-1 = TLC271ACP
IC-2 = TLC271ACP
TO PANEL METER
R2
100K R5 P3
2W
BAT + 3
D3 10K 2K TO
CHARGE CURRENT SENSING .1mpd 4A1-2
1
R7
R4 15K
C3
10W
B D1 191K
8 R10
TO
4A1-10 470
5.3V
R15
A CHARGE COMPLETE
9 R9
TO 18K
2 2
4A1-14 470 7 P2 7
- 6 - 6 R13
5K
IC-1 3 IC-2
D4
R1
3
+
4
+
4
22K SCR1 D4 1
100K
C5 R16 R14
TO
100 22K C106D WIRE
D2
R11 220K REMOVED
FROM
R8
P1 10K 4A1-15
1 5 1K O R12
2.2K 10K
H11AA1 R3 78L12 DZ1
10K IN
11.27V 16V
R6 Q1 1W
10K
C4 C2 G C1
2 4
1 25 mp d 25mp d BAT - 5
TO
4A1-1
"0" VOLTS
POT ADJUSTMENTS - ALL MEASUREMENTS WITH RESPECT TO 0" VOLTS
P1 - ADJUST P1 FOR +11.27" VOLTS AT PIN 3 OF IC-1 FACTORY" (ILLUSTRATION 28 FOR P1 LOCATION)
P2 - ADJUST P2 FOR +5.3" VOLTS AT PIN 2 OF IC-2 FACTORY" (ILLUSTRATION 28 FOR P2 LOCATION)
BAT = 138
CHARGE CURRENT = < 250MA
P3 - ADJUST P3 FOR FULL SCALE METER DEFLECTION ( AMX-110 and II only) WHEN WIRE FROM CS-PCB CONNECTOR PIN 8 IS
DISCONNECTED FROM 4A1-10 AND BATTERY VOLTAGE IS GREATER THAN 131 VOLTS
(ILLUSTRATION 28 FOR P3 LOCATION)
METER SCALING DISC CS-PCB

FOR G.E. AMX 110, 2 AND 3
OPERATE: BATTERY VOLTS 124 OR LESS (METER = 0) MOBILES WITH PBA-1 LEAD
BATTERY VOLTS 130 OR MORE (METER = FULL SCALE) ACID BATTERY KIT.
CHARGING: BATTERY VOLTS 134 OR LESS (METER = 0) AUG. 10, 1990 R.L.
BATTERY VOLTS 138 AND HI CHARGE CURRENT (METER = 2/3)
BATTERY VOLTS 138 AND TRICKLE CURRENT (METER FULL)
CHARGE COMPLETE: WHEN BATTERY VOLTS = 138 AND TRICKLE CURRENT

< 350 MA

&* Individual cells may be replaced if batteries are less than 6 months old, otherĆ
wise, both packs must be replaced.
1. Turn main circuit breaker OFF". Remove all covers necessary to access the batĆ
tery packs. (See Section 2-1 of this manual)
2. Make sure that all connections on the battery packs are tight.
& %&* &+(*" !*% *! **(- '&)*) ( $ & # % &+(*" !*%"%
,"## &$'()) *! '&)*)
3. Make sure that the battery packs are fully charged prior to load testing. To verify
full charge, turn main circuit breaker ON" and plug Mobile Charging System in.
Turn key switch to CHARGE". The voltage should rise across the battery packs
to 138 volts ± 1 volt. Allow the batteries to keep charging until the charge current
is less than 250 mA and 138 volts is maintained across the packs. At this point,
measure the voltage across each individual battery and record. The voltage
should be between 13.6 volts and 14.0 volts per battery.
4. Turn key switch OFF", unplug Mobile Charging System and turn main circuit
breaker OFF".
5. Measure the overall voltage across the battery packs and record. Overall voltage
should be 130 volts or higher. The balance in voltage across each individual batĆ
tery should be ± .3 volts. For example: If the overall voltage is 132, the voltage
across each individual battery should be 132/10 ± .3 (or 12.9 to 13.5 volts).
6. Connect the positive clip from the GE (110 V/1200 W) Battery Load to the posiĆ
tive battery terminal. (Red terminal.)
7. Connect the negative clip from the GE (110 V/1200 W) Battery Load to the negaĆ
tive battery terminal. (Black terminal.)
8. Set the Timer on the GE (110 V/1200 W) Battery Load to 15 minutes.
9. Press and hold start button on the GE (110 V/1200 W) Battery Load until run
LED turns ON".
10. After the battery packs have discharged for 1 minute, measure and record the
overall voltage as well as the voltage on each individual battery. If the balance
between the individual batteries is less than ± .3 volts, continue to Step 11. If one
or two of the batteries are out of balance, stop the load test and refer to Trouble
Shooting Guide Section 11-1-2 (Low Capacity or Defect in Single Batteries).
11. After battery packs have discharged for 5 minutes, measure and record overall
voltage as well as voltage across each individual battery. If the balance between
individual batteries is less than ± .3 volts, continue to Step 12. If one or two of
the batteries are out of balance stop the load test and refer to Trouble Shooting
Guide section 11-1-2 (Low Capacity or Defect in Single Batteries).
41

*( **(!) , !) ( &( $!%+*) $)+( % (&( * &,(##
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**(. & /
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BATT. FULL OVERALL VOLTAGE INDIVIDUAL BATT.

CHARGE VOLTS
CHARGER ON" 138 VOLTS ± 1V 13.6 - 14.1
CHARGE OFF
131 - 135 Volts 1/10 Overall ± .3V
NO LOAD
1 Min Load 120.5 Volts 12.05V ± .3V
5 Min Load 120 Volts 12.0V ± .3V
10 Min Load 119 Volts 11.9V± .3V
15 Min Load 118 Volts 11.8V± .3V

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138 VOLTS
CHARGE VOLTAGE
250 mA
1-1.5 AMPS
CHARGE CURRENT
HI TOP EQUALIZATION
CHARGE CHARGE
BATTERY VOLTS RISING AND DISC VR-1 CHARGER DISC VR-1 CHARGER MAINĆ
CURRENT LIMITED BY GE MAINTAINS VOLTAGE TAINS VOLTAGE AND CONĆ
CHARGING SYSTEM AND CONTROLS TROLS CURRENT
CHARGE CURRENT

GE Medical Systems
GE Medical Systems: Telex 3797371

P.O. Box 414, Milwaukee, Wisconsin 53201 U.S.A.
(Asia, Pacific, Latin America, North America)
GE Medical Systems — Europe: Telex 698626
283, rue de la Miniére, B.P. 34, 78533 Buc Cedex
France

AMX 110,2,3 Lead Acid Battery Installation

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D THIS SERVICE MANUAL IS AVAILABLE IN ENGLISH ONLY.

D CE MANUEL DE MAINTENANCE N'EST DISPONIBLE QU'EN ANGLAIS.

D DIESES KUNDENDIENST-HANDBUCH EXISTIERT NUR IN ENGLISCHER

D ESTE MANUAL DE SERVICIO SÓLO EXISTE EN INGLÉS.

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IMPORTANT! . . . X-RAY PROTECTION

GENERAL ELECTRIC COMPANY MEDICAL SYSTEMS

CERTIFIED ELECTRICAL CONTRACTOR STATEMENT

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This is an addendum to Directions 46-001114 (SM A0654D), 46-001116 (SM

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1-3 Kit Contents

QTY DESCRIPTION GE P/N

1 Installation Manual 46-017379

QTY DESCRIPTION GE P/N

2 EPROM Assembly w/Adapter Board 46-303397P7

1-4 Battery Specifications

1-5 Safety Precautions

D #$- 2,3 /)$. *).$)- 

REMOVE ALL JEWELRY PRIOR TO STARTING THIS INSTALLATION.

BATTERIES CONTAIN A CAUSTIC ELECTROLYTE THAT WILL BURN

READ AND FOLLOW THE INSTRUCTIONS ON THE WARNING LABEL.

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CHARGER & METER

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P1 and P2 have been factory set. P3 may need adjusting as follows:

Follow procedure in Chapter 4, Section 11 of Service Manual SM A0654 D/E.

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