Myslide - Es Balance de Molienda
Myslide - Es Balance de Molienda
Myslide - Es Balance de Molienda
ME
Operacion
es
unitarias
Mp
MR
AIT
AIC
DIT
DIC
FIT2
WIT
WIC
FFIT
LIT
LIC
SIT
Nodo N1
Nodo N2
Donde:
-1
Donde
, corresponde al promedio de todas las cargas circulantes
calculadas malla a malla ().
Pero esta forma de lograr un balance ajustado requiere conocer tres
perfiles granulomtricos, los que son muestreados directamente en
planta y posteriormente analizados en laboratorio.
Los perfiles requeridos son:
1. Alimentacin fresca
2. Rebase de hidrociclones
3. Descarga de hidrociclones
Aparte, debemos conocer la informacin de la planta obtenida mediante
los sensores dispuestos en los puntos indicados en la primera lmina.
Perfil granulomtrico
Alimentacin fresca
0T/hr
Abertu
Malla
ra
Parcial Acum. Pasado
1.05 26670
0.00
0.742 18850
0.03
0.525 13330
2.87
0.371
9423
14.73
6680
12.41
4699
10.15
3327
10.16
2352
6.90
10
1651
5.57
14
1168
5.14
20
833
3.75
Datos:
Af
h
28
AAM 35
AP 48
65
Rebase ciclones
T/hr
Mall Abertu
a
ra
Parcial Acum. Pasado
1.05 26670
1.05 26670
0.74
2 18850
0.742 18850
0.04
0.52
5 13330
0.525 13330
1.84
0.37
1
9423
0.371
9423
3.65
6680
6680
3.94
4699
4699
3.6
3327
3327
3.72
2352
2352
4.26
10
1651
10
1651
5.15
14
1168
14
1168
6.26
20
833
28
589
Alimentacin fresca
818.50 T/hr
589
3.09
Humedad
3.0 %
Agua
417 de
2.57
alimentacin al
molino
221.40 m3/hr
295 al2.47
Agua
pozo de la
bomba
768.11 m3/hr
208
Descarga de ciclones
T/hr
Abertu
Malla
ra
Parcial Acum. Pasado
Slido de alimentacin a
20
833
ciclones
61.55 %
FVAc
0.03
3600.15
9.34
m3/hr
417
0.69
M
35 del 417
Gravedad especfica
mineral
11.1gr/cc
2.8
48
295
4.44
48
295
11.42
65
208
10.13
65
208
8.81
35
Sa
7.55
1.94
0.00
0.00 100.00
0.03
0.03 99.97
2.87
2.90 97.10
14.73 17.63 82.37
12.41 30.04 69.96
10.15 40.19 59.81
10.16 50.35 49.65
6.90 57.25 42.75
5.57 62.82 37.18
5.14 67.96 32.04
3.75 71.71 28.29
3.09 74.80 25.20
2.57 77.37 22.63
2.47 79.84 20.16
1.94 81.78 18.22
1.99 83.77 16.23
1.67 85.44 14.56
1.52 86.96 13.04
1.46 88.42 11.58
11.58 100.00
0.00
Rebase de ciclones
T/hr
Mall Abertu
a
ra
Parcial Acum. Pasado
1.05 26670
0.74
2 18850
0.52
5 13330
0.37
1
9423
3
6680
4
4699
6
3327
8
2352
10
1651
14
1168
20
833
28
589
35
417
48
295
65
208
100
147
150
104
200
74
270
53
-270
44
100.00
100.00
100.00
0
0
0
0
0
0
0
0
0.03
0.69
4.44
10.13
12.02
10.07
7.44
5.63
49.53
0
0.01
0.01
0.01
0.01
0.01
0.02
0.02
0.05
0.74
5.18
15.31
27.33
37.39
44.84
50.47
100
100.00
99.99
99.99
99.99
99.99
99.99
99.98
99.98
99.95
99.26
94.82
84.69
72.67
62.61
55.16
49.53
0
Descarga de ciclones
T/hr
Abertu
Malla
ra
Parcial Acum. Pasado
1.05 26670
0.742 18850
0.525 13330
0.371
9423
3
6680
4
4699
6
3327
8
2352
10
1651
14
1168
20
833
28
589
35
417
48
295
65
208
100
147
150
104
200
74
270
53
-270
44
D80=
0
0.04
1.84
3.65
3.94
3.6
3.72
4.26
5.15
6.26
7.55
9.34
11.1
11.42
8.81
5.35
2.97
1.71
1.12
8.17
0
0.04
1.89
5.53
9.47
13.07
16.79
21.05
26.2
32.46
40.02
49.35
60.46
71.88
80.68
86.03
89
90.71
91.83
100
100
99.96
98.11
94.47
90.53
86.93
83.21
78.95
73.8
67.54
59.98
50.65
39.54
28.12
19.32
13.97
11
9.29
8.17
0
Pero no conocemos el valor de la densidad de pulpa por lo que debemos
encontrar una relacin que nos permita calcular el slido en funcin de
las densidades.
S=
=43.91 %
Sd=100*
Descripcin
Flujo msico de alimentacin a ciclones
Flujo msico de rebase de ciclones
Valor
Unida
d
3667.30
793.95
2873.35
2290.95
1014.07
1276.88
61.55
43.91
69.24
70.66
361.96
CC Carga circulante
0.00
0.03
1.44
2.86
3.09
2.82
2.91
3.34
4.04
4.90
5.92
7.32
8.85
9.91
9.10
6.79
4.51
2.95
2.10
17.12
0.00
0.03
1.47
4.33
7.42
10.24
13.15
16.49
20.53
25.43
31.35
38.67
47.52
57.43
66.53
73.32
77.83
80.78
82.88
100.00
Rebase ciclones
793.95T/hr
Mall Abertu
a
ra
Parcial Acum. Pasado
1.05 26670
0.74
2 18850
0.52
5 13330
0.37
1
9423
3
6680
4
4699
6
3327
8
2352
10
1651
14
1168
20
833
28
589
35
417
48
295
65
208
100
147
150
104
200
74
270
53
-270
44
100.00
99.97
98.53
95.67
92.58
89.76
86.85
83.51
79.47
74.57
68.65
61.33
52.48
42.57
33.47
26.68
22.17
19.22
17.12
0.00
F80=
P80=
100.00
100.00
100.00
0
0
0
0
0
0
0
0
0.03
0.69
4.44
10.13
12.02
10.07
7.44
5.63
49.53
0
0.01
0.01
0.01
0.01
0.01
0.02
0.02
0.05
0.74
5.18
15.31
27.33
37.39
44.84
50.47
100
100.00
99.99
99.99
99.99
99.99
99.99
99.98
99.98
99.95
99.26
94.82
84.69
72.67
62.61
55.16
49.53
0
D80=
0
0.04
1.84
3.65
3.94
3.6
3.72
4.26
5.15
6.26
7.55
9.34
11.1
11.42
8.81
5.35
2.97
1.71
1.12
8.17
0
0.04
1.89
5.53
9.47
13.07
16.79
21.05
26.2
32.46
40.02
49.35
60.46
71.88
80.68
86.03
89
90.71
91.83
100
100
99.96
98.11
94.47
90.53
86.93
83.21
78.95
73.8
67.54
59.98
50.65
39.54
28.12
19.32
13.97
11
9.29
8.17
0
Alimentacin fresca
793.95T/hr
Abertur
Malla
a
Parcial Acum. Pasado
1.05 26670
0.00
0.00 100.00
0.74
2 18850
0.03
0.03 99.97
0.52
5 13330
2.87
2.90 97.10
0.37
1
9423 14.73 17.63 82.37
3
6680 12.41 30.04 69.96
4
4699 10.15 40.19 59.81
6
3327 10.16 50.35 49.65
8
2352
6.90 57.25 42.75
10
1651
5.57 62.82 37.18
14
1168
5.14 67.96 32.04
20
833
3.75 71.71 28.29
28
589
3.09 74.80 25.20
35
417
2.57 77.37 22.63
48
295
2.47 79.84 20.16
65
208
1.94 81.78 18.22
100
147
1.99 83.77 16.23
150
104
1.67 85.44 14.56
200
74
1.52 86.96 13.04
270
53
1.46 88.42 11.58
-270
44 11.58 100.00
0.00
F80=
P80=
D80=
0
0.04
1.84
3.65
3.94
3.6
3.72
4.26
5.15
6.26
7.55
9.34
11.1
11.42
8.81
5.35
2.97
1.71
1.12
8.17
0
0.04
1.89
5.53
9.47
13.07
16.79
21.05
26.2
32.46
40.02
49.35
60.46
71.88
80.68
86.03
89
90.71
91.83
100
100
99.96
98.11
94.47
90.53
86.93
83.21
78.95
73.8
67.54
59.98
50.65
39.54
28.12
19.32
13.97
11
9.29
8.17
0
Clculo del F80: Es la abertura por donde pasa el 80% del material en
la alimentacin fresca.
Alimentacin fresca 776.06T/hr
Malla Abertura Parcial Acum. Pasado
1.05 26670
0.00 0.00 100.00
0.742 18850
0.03 0.03 99.97
0.525 13330
2.87 2.90 97.10
0.371
9423 14.73 17.63 82.37
3
6680 12.41 30.04 69.96
4
4699 10.15 40.18 59.82
6
3327 10.16 50.34 49.66
8
2352
6.90 57.24 42.76
10
1651
5.57 62.81 37.19
14
1168
5.14 67.94 32.06
20
833
3.75 71.69 28.31
28
589
3.09 74.79 25.21
35
417
2.57 77.35 22.65
48
295
2.47 79.82 20.18
65
208
1.94 81.76 18.24
100
147
1.99 83.75 16.25
150
104
1.67 85.43 14.57
200
74
1.52 86.95 13.05
270
53
1.46 88.40 11.60
-270
44 11.60 100.00
0.00
a a
f2
f1
*e
p
a
a
ln
p
6680 * e
fp
ln 80 *ln
f1
ln f 2
f1
a a
f1
80
9423
*ln
69.96 6680
82.37
ln
69.96
8860.24
Alimentacin ciclones
3667.3 T/hr
Rebase ciclones
793.945 T/hr
Descarga de ciclones 2873.36 T/hr
Malla Abertura Parcial Acum. Pasado Malla Abertura Parcial Acum. Pasado Malla Abertura Parcial Acum. Pasado
1.05 26670
0.00
0.00 100.00
1.05 26670
0.00
0.00 100.00
1.05 26670
0.00
0.00 100.00
0.742 18850
0.03
0.03
99.97
0.742 18850
0.00
0.00 100.00
0.742 18850
0.04
0.04
99.96
0.525 13330
1.44
1.47
98.53
0.525 13330
0.00
0.00 100.00
0.525 13330
1.84
1.88
98.12
0.371
9423
2.86
4.33
95.67
0.371
9423
0.00
0.00 100.00
0.371
9423
3.65
5.53
94.47
3
6680
3.09
7.42
92.58
3
6680
0.00
0.00 100.00
3
6680
3.94
9.47
90.53
4
4699
2.82
10.24
89.76
4
4699
0.00
0.00 100.00
4
4699
3.60
13.07
86.93
6
3327
2.91
13.16
86.84
6
3327
0.00
0.00 100.00
6
3327
3.72
16.79
83.21
8
2352
3.34
16.49
83.51
8
2352
0.00
0.00 100.00
8
2352
4.26
21.05
78.95
10
1651
4.04
20.53
79.47
10
1651
0.00
0.00 100.00
10
1651
5.15
26.20
73.80
14
1168
4.90
25.43
74.57
14
1168
0.00
0.00 100.00
14
1168
6.26
32.46
67.54
20
833
5.92
31.35
68.65
20
833
0.00
0.00 100.00
20
833
7.55
40.01
59.99
28
589
7.32
38.67
61.33
28
589
0.03
0.03
99.97
28
589
9.34
49.35
50.65
35
417
8.85
47.52
52.48
35
417
0.69
0.72
99.28
35
417
11.10
60.45
39.55
48
295
9.91
57.43
42.57
48
295
4.44
5.16
94.84
48
295
11.42
71.87
28.13
65
208
9.10
66.52
33.48
65
208
10.13
15.29
84.71
65
208
8.81
80.68
19.32
100
147
6.79
73.32
26.68
100
147
12.02
27.31
72.69
100
147
5.35
86.03
13.97
150
104
4.51
77.82
22.18
150
104
10.07
37.38
62.62
150
104
2.97
89.00
11.00
200
74
2.95
80.78
19.22
200
74
7.44
44.82
55.18
200
74
1.71
90.71
9.29
270
53
2.10
82.87
17.13
270
53
5.63
50.45
49.55
270
53
1.12
91.83
8.17
-270
44
17.13 100.00
0.00
-270
44
49.55 100.00
0.00
-270
44
8.17 100.00
0.00
D80= 1730.98
P80= 182.688
D80= 2566.27
Af
Rc
Am
Dm
100.00
10.00
10
100
1000
Abertura (
10000
100000
Datos de entrada
Unidad Valor
Alimentacin Fresca
T/hr
818.5
Humedad
%
3.0
3
m /hr
Agua Alim. Molino
221.4
3
Agua al pozo Bomba
m /hr
768.1
Slido de Alim. Ciclones
%
61.55
3
Flujo Vol. Alim. Ciclones m /hr 3600.2
Gravedad especfica Min. T/m3
2.8
Potencia
Kwatt 10718.3
AIT
AIC
DIT
DIC
FIT2
WIT
WIC
FFIT
LIT
LIC
JIT
SIT
SENSOR VELOCIDAD DE
BOMBA
Pero
= y = por lo que simplificando y reduciendo trminos semejantes
tenemos:
Dividiendo por
CC
=43.91 %
Sd=100*
R80
2.85
F80=
7,843
D80=
899.54
Af
Rc
Am
Dm
100.00
10.00
10
100
1000
10000
100000