PREFACIO

Es nuestro placer presentarles a ustedes el Catálogo de Partes.

Este Catálogo ha sido especialmente diseñado para ayudarle en la selección de las partes correctas con el fin de mantener el
vehículo en las mejores condiciones.

Los repuestos originales están sujetos a un exigente estándar de control de calidad, por lo tanto es necesario que usted sólo
use repuestos originales.

En nuestro constante esfuerzo para mejorar la eficiencia y desempeño de su vehículo, las especificaciones, diagramas y
número de partes pueden cambiar sin previo aviso. Consecuentemente las descripciones de los repuestos en este Catálogo
pueden no ser las finales y definitivas.

Las alteraciones y modificaciones que ocurren en la impresión de este Catálogo, serán informadas a nuestra red, a través de
circulares de Servicio. Es requisito que usted actualice su Catálogo y haga las correcciones necesarias, una vez reciba dichas
circulares. Lo anterior le asegurará un rápido y adecuado despacho de sus partes, pues las órdenes están siendo
diligenciadas con las referencias más actualizadas.

En caso de necesitar asistencia técnica, comunicarse con el Distribuidor Autorizado o llamar al Departamento de Servicios
Auteco-Kawasaki.

Todos los derechos reservados, No se permite la

reproducción total o parcial de este libro, en ninguna forma o
por ningún medio, ya sea electrónico o mecánico, incluido
fotocopiado, sin permiso escrito de Autotecnica Colombiana
S.A. “AUTECO S.A.” REVISADO ABRIL DE 2006 (Edición No.3)
 INDEX
PLATE PAGE PLATE PAGE
DESCRIPTION DESCRIPTION
No. No. No. No.

1 Cylinder Head 1 30 Stand, Step And Stay Lh/rh 26

2 Valve 2 31 Fender Front 27
3 Camshaft / Tensioner 3 32 Fender Rear 28
4 Cylinder And Piston 4 33 Wheel Rim/ Spokes/tyre/tube 29
5 Crank Shaft 5 34 Front Hub 30
6 Transmission 6 35 Rear Hub 31
7 Cange Drum/shift Fork 7 36 Brake Pedal 32
8 Gear Change/mechanism 8 37 Handle Bar 33
9 Crankcase Rh/engine Assly 9 38 Fork Front 34
10 Carnkcase Lh 10 40 Paint Parts 35&36
11 Pipe Oil 11 41 Fuel Tank Cap, Tap Assly., Fuel Filter 37
12 Cover Generator & Cover Chain 12 42 Chain Case 38
14 Clutch Cover 13 43 Fittings-petrol Tank & Side Cover 39
15 Clutch 14 44 Meter Assembly 40
16 Kick Starter Mechanism 15 45 Control Cables 41
19 Carburettor (k-tec) 16 46 Head Lamp Assly 42
21 Air Filter Assly Battery Box 17 47 Head Lamp Cowling 43
22 Sai, Bsv And Pcv 18 48 Turn Signal Lamp 44
23 Muffler 19 49 Front And Rear Number Plate 45
24 Oil Pump 20 50 Tail Lamp Assly 46
25 Magneto Assly (inel) 21 51 Electrical Equipment 47
26 Magneto Assly (varroc) 22 52 Tool Kit 48
27 Frame 23 53 Seat Assly 49
28 Grip Frame Assly 24 54 Accesories And Mirrors 50
29 Swing Arm/rear Shock Absorber 25 Parts Index 52-55
 PICTORIAL INDEX

PAGE No. PAGE No. PAGE No.

PLATE Nº 1: CYLINDER HEAD 1 PLATE Nº 2: VALVE 2 PLATE Nº 3: CAMSHAFT / TENSIONER 3

PAGE No. PAGE No. PAGE No.

PLATE Nº 4: CYLINDER AND PISTON 4 PLATE Nº 5: CRANK SHAFT 5 PLATE Nº 6: TRANSMISSION 6
 PICTORIAL INDEX

PAGE No. PAGE No. PAGE No.

PLATE Nº 7: CHANGE DRUM/SHIFT FORK 7 PLATE Nº 8: GEAR CHANGE/MECHANISM 8 PLATE Nº 9: CRANKCASE RH/ENGINE ASSLY 9

PAGE No. PAGE No. PAGE No.

PLATE Nº 10: CRANKCASE - LH 10 PLATE Nº 11: PIPE OIL 11 PLATE Nº 12: COVER GENERATOR & COVER CHAIN
12
 PICTORIAL INDEX

PAGE No. PAGE No. PAGE No.

PLATE Nº 14: CLUTCH COVER 13 PLATE Nº 15: CLUTCH 14 PLATE Nº16: KICK STARTER MECHANISM 15

PAGE No. PAGE No. PAGE No.

PLATE Nº19: CARBURETTOR (K-TEC)) 16 PLATE Nº 21: AIR FILTER ASSLY BATTERY BOX 17 PLATE Nº 22: SAI, BSV AND PCV 18
 PICTORIAL INDEX

PAGE No. PAGE No. PAGE No.

PLATE Nº 23 : MUFFLER 19 PLATE Nº 24 : OIL PUMP 20 PLATE Nº 25 : MAGNETO ASSLY (INEL) 21

PAGE No. PAGE No. PAGE No.

PLATE Nº 26 MAGNETO ASSLY (VARROC) 22 PLATE Nº 27 : FRAME 23 PLATE Nº 28 : GRIP FRAME ASSLY 24
 PICTORIAL INDEX

PLATE Nº 29 : SWING ARM/REAR SHOCK PAGE No. PAGE No. PAGE No.
PLATE Nº30 : STAND, STEP AND STAY LH/RH PLATE Nº31 : FENDER - FRONT
ABSORBER 25 26 27

PAGE No. PAGE No. PAGE No.

PLATE Nº32 : FENDER - REAR 28 PLATE Nº 33 WHEEL RIM / SPOKES/TYRE/ TUBE 29 PLATE Nº 34 : FRONT HUB 30
 PICTORIAL INDEX

PAGE No. PAGE No. PAGE No.

PLATE Nº 35 : REAR HUB 31 PLATE Nº 36 : BRAKE PEDAL 32 PLATE Nº 37: HANDLE BAR 33

PAGE No. PAGE No. PLATE Nº 41: FUEL TANK CAP,TAP ASSLY, PAGE No.
PLATE Nº 38 : FORK FRONT 34 PLATE Nº 40 : PAINT PARTS 35-36 37
FUEL FILTER
 PICTORIAL INDEX

PAGE No. PLATE Nº 43 : FITTINGS - PETROL TANK & PAGE No. PAGE No.
PLATE Nº 42 : CHAIN CASE 38 39 PLATE Nº 44 : METER ASSEMBLY 40
SIDE COVER

PAGE No. PAGE No. PAGE No.

PLATE Nº 45 : CONTROL CABLES 41 PLATE Nº 46 HEAD LAMP ASSLY 42 PLATE Nº 47 : HEAD LAMP COWLING 43
 PICTORIAL INDEX

PAGE No. PLATE Nº 49 : FRONT AND REAR NUMBER PAGE No. PAGE No.
PLATE Nº 48 : TURN SIGNAL LAMP 44 45 PLATE Nº 50 : TAIL LAMP ASSLY 46
PLATE

PAGE No. PAGE No. PAGE No.

PLATE Nº 51 : ELECTRICAL EQUIPMENT 47 PLATE Nº 52 : TOOL KIT 48 PLATE Nº 53 : SEAT ASSLY 49
 PICTORIAL INDEX

PLATE Nº 54 : ACCESSORIES (LEG GUARD, PAGE No.

SARRE GUARD & MIRRORS) 50
PLATE No. 1: CYLINDER HEAD
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 39-1283-21 O´ring 2
36-DF10-01 O' Ring Kit 1 (Set of A&B)
2 31-1010-06 Cap 2
2A DD-1013-32 Cap intake side BSV 1
3 39-1673-04 Flanged bolt 6
4 31-1010-05 Guide Valve 2
5 39-1021-21 Ring 'O' 2 Alt. to 39-2384-21

6 39-1012-04 Bolt 2 Alt. to DD-1013-47

7 DD-1012-76 Stud 2 Alt. to DD-1013-50
8 39-1877-04 Bolt 4 Alt. to DD-1013-49
9 DM-1010-39 Head Comp.Cylinder 1
10 31-1010-07 Cover (OHC) 1

11 39-1074-04 Bolt 2 Alt. to DD-1013-51

12 39-1000-06 Hollow Dowel Pin 2
13 31-1012-77 Gasket Head 1
14 39-1283-21 Ring 'O' 1
15 DM-1010-06 Insulator 1

16 DM-1010-46 Pipe Intake 1

17 39-1612-11 Plain Whaser 4

BOXER K-TEC 1
PLATE No. 2: VALVE
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 31-1010-21 Shaft Rocker 2
2 DD-1013-06 Screw 100 2
3 31-1012-35 Rocker Arm Assembly 2
4 31-1011-04 Stopper 1
5 39-0702-01 Screw Pan Cros 2

6 31-1010-18 Retainer Valve Spring 2

7 DD-1012-11 Spring Stiffer 2
8 36-3110-08 Collet Seal Oil Kit 1 (Set of A,B&C) Ref. Page No. 51

9 36-3110-28 Valve Kit 1 Ref. Page No. 51

BOXER K-TEC 2
PLATE No. 3: CAMSHAFT/TENSIONER
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 36-3110-06 Guide Chain Kit 1 Ref. Page Nº 51
3 22-1504-51 Screw 2
4 31-1010-24 Sprocket (28T) 1
5 DD-1010-63 Camchaft Comp 1

6 31-1010-33 Chain 1
7 DD-1011-79 Tensioner Assembly(Advik) 1
8 39-1070-01 Hex Screw 2
9 39-0732-12 Washer Spring 2
10 39-0198-11 Plain Washer 2

11 39-2040-21 Ring “O” 1

BOXER K-TEC 3
PLATE No. 4: CYLINDER AND PISTON
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 39-1000-06 Hollow dowel pin 2
2 DD-1010-07 Gasket 1
3 31-1011-82 Piston assly std 1 Alt. to 31-1013-07
31-1011-82-STD/47 Piston assly std
31-1011-82-025/47 Piston assly 0.25
31-1011-82-050/47 Piston assly 0.50
31-1011-82-075/47 Piston assly 0.75
31-1011-82-100/47 Piston assly 1.00

4 31-1012-49 Piston ring set std. 1

31-1013-02 Piston ring set std.
31-1012-49-STD/47 Piston ring set std.
31-1012-49-025/47 Piston ring set 0.25
31-1012-49-050/47 Piston ring set 0.50
31-1012-49-075/47 Piston ring set 0.75
31-1012-49-100/47 Piston ring set 1.00

5 39-0985-17 Wire Circlip 2

6 31-1013-14 Cylinder Block Piston assly 1

7 31-1010-34 Pin Piston 1

BOXER K-TEC 4
PLATE No. 5: CRANK SHAFT
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 39-1055-15 Nut 1
2 01-1006-10 Woodruff Key 1
3 DD-1011-17 Crankshaft Comp. 1
4 31-1011-73 Key Woodruff 2
5 31-1010-76 Gear Primary Helical (23 T) 1

6 31-1010-75 Gear (21T) 1

9 39-1053-15 Nut 1
10 DM-1010-08 Filter 1

11 39-1046-19 Seal Oil 1

12 36-DF10-04 Connecting Rod 1 N.I.

BOXER K-TEC 5
PLATE No. 6: TRANSMISSION
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 39-0994-11 Plain washer 1
2 DD-1010-92 Gear Transmission Spur(2nd) 1
3 31-1010-79 Gear Transmission Spur(3nd) 1
4 39-0987-17 Ring Snap (16mm) 2
5 31-1010-82 Gear Transmission Spur(Top) 1

6 31-1012-19 Shaft Transmission Input(1st) 1

7 31-1012-21 Gear Transmission Spur (Low) 1
8 31-1010-84 Gear Transmission Spur (Top) 1
9 31-1010-83 Gear Transmission Spur (3rd) 1
10 31-1010-80 Shaft Transmission Out (2nd) 1
DM-1011-13 Shaft Output 1 From May/04

11 39-0989-17 Circlip 1
12 DD-1011-36 Sprocket Output 1
DM-1011-14 Sprocket Output 1 From May/04
13 31-1012-16 Collar (Sintered) 1 Alt. to 31-1011-17
14 39-1018-21 O´ring 1
15 DM-1011-15 Lock Plate 1 From May/04

16 39-1981-04 Allen Bolt 2 From May/04

BOXER K-TEC 6
PLATE No. 7: CHANGE DRUM / SHIFT FORK
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 31-1011-91 Fork Shift 1 Alt. to 31-1010-81
2 DD-1013-00 Rod Shift 2
3 31-1011-68 Drum Assly Change 1
4 36-3110-02 Holder For Drum Kit 1 Ref. Page No. 51
5 31-1011-92 For Shift 1 Alt. to 31-1010-47

BOXER K-TEC 7
PLATE No. 8: GEAR CHANGE MECHANISM
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DD-1013-04 Lever 1
2 30-1010-86 Bolt 1
3 36-3110-10 Spring Kit 1 (Set of A,B & C) Ref. Page No. 51
4 31-1011-05 Plate Position 1
5 39-0746-01 Screw Pan Cros 2

6 DD-1010-77 Lever Comp. Change Shaft 1

7 DD-1011-06 Bolt 1
8 39-2474-04 Flanged Bolt 1
9 DD-1010-71 Lever Change 1
10 31-1011-08 Damper 1

11 DD-1012-98 Spring 1

BOXER K-TEC 8
PLATE No. 9: CRANKCASE RH / ENGINE ASSLY.
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 39-1225-15 Nut 3
2 39-0248-11 Plain Washer 3
3 39-1068-04 Bolt 2
4 39-1056-04 Bolt 1
5 39-1864-20 Bearing Ball 1 Alt. to 39-2293-20

6 39-0999-06 Dowel Pin 3

7 01-1701-11 Bearing 1
8 31-1211-00 Oil Strainer 1
9 DG-1014-98 Gasket 1
10 DD-1012-75 Plug 1

11 01-1701-10 Bearing 1
12 DM-1010-33 Engine Assembly 1 N.I.
13 DD-1011-02 Crank Case Rh 1
14 DD-1011-03 Crank Case Assly 1 Crank case LH & RH (N.I.)

BOXER K-TEC 9
PLATE No. 10: CRANKCASE - L.H.
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 01-1701-11 Ball Bearing 1
2 39-1050-06 Dowel Pin 3
3 39-1066-04 Bolt Flanged Small 1
4 39-1043-19 Oil Seal 13-22-5.5 1
5 39-1080-19 Seal Oil 22-32-5.5 1

6 39-1008-20 Bearing Needle 1

7 39-0702-01 Screw Pan Cross 2
8 31-1010-56 Guide 1
9 31-2010-81 Switch Comp 1
10 39-0703-11 Plain Washer * * As required

11 39-1075-04 Bolt Flanged Small 6

12 30-1010-15 Gasket 1
13 DD-1011-01 Crank Case LH 1
14 DD-1011-19 Tube Rubber 1

BOXER K-TEC 10
PLATE No. 11: PIPE OIL
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DD-1211-20 Pipe Oil Assly 1
2 DD-1210-03 Pipe Oil 1
3 31-1210-06 Gasket 2
4 39-1023-04 Bolt 1
5 39-1062-04 Bolt Flanged Small 1

6 39-1727-11 Gasket 8
7 DD-1210-09 Bolt 4

BOXER K-TEC 11
PLATE No. 12: COVER GENERATOR & COVER CHAIN
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 31-1010-62 Bolt 1
2 39-1019-21 Ring´O 1
3 31-1012-95 Cover Generator 1
4 31-1010-61 Plug 1
5 31-1011-13 Gasket 1

6 DD-1010-58 Gasket 1
7 39-1074-04 Bolt Flanged Small 5
8 39-0999-06 Pin 4
9 DD-1010-73 Cover Chain assly 1
10 39-2147-04 Bolt Flanged Small 3

11 DD-1010-74 Cover Chain 1

12 DD-1010-75 Damper 1
13 DD-1010-76 Plate 1

BOXER K-TEC 12
PLATE No. 14: CYLINDER HEAD
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DM-1010-49 Clutch Cover Assly 1
2 DM-1010-50 Decal Clutch Cover (K-TEC) 1
3 DD-1010-48 Cap 1
4 39-1671-21 “O” Ring 1
5 39-1673-04 Flanged Bolt 3

6 DD-1210-06 Element Oil Filter 1

7 DD-1010-57 Spring 1
8 DD-1210-94 Rubber Filter 1 N.I.
9 DD-1010-50 Plate Position 1
10 39-1062-04 Bolt Flanged Small 2

11 39-1046-19 Seal Oil 10-18-5 1

12 31-1010-67 Guage 1
13 39-1041-19 Seal Oil 12-20-5.5 1
14 30-1011-42 Seal Oil 1
15 DD-1013-25 Cap Oil Filter 1

16 39-2134-21 O' Ring 1

17 DD-1010-60 Gasket (Cluth Cover) 1
18 39-1075-04 Bolt Flanged Small 10
19 39-0999-06 Pin 2
20 DD-1211-81 Element Oil Filter (Item 6 & 7) 1

BOXER K-TEC 13
PLATE No. 15: CLUTCH
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DD-1010-69 Housing Comp.Clutch 1
2 DD-1010-98 Plate Cluth Assly 1
3 39-1058-11 Plain Washer 1
4 31-1011-46 Collar 1
5 31-1011-35 Wheel Clutch 1

6 DD-1010-99 Plate Friction 4

7 30-1010-96 Plate Clutch 3
8 31-1011-36 Hub Clutch 1
9 30-1010-98 Spring 6 Alt To. DD-1011-78
10 39-0980-04 Hex. Bolt 6

11 39-1053-15 Nut 1
12 39-2403-20 Bearing 1
13 31-1011-48 Rod Push 1
14 31-1011-44 Lever Complete 1
15 31-1010-77 Gear Primary Helical 1

BOXER K-TEC 14
PLATE No. 16: KICK STARTER MECHANISM
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 39-2474-04 Flanged Bolt 1
2 39-1920-01 Screw Pan Cross 2
3 DD-1012-54 Guide Kick 1
4 DD-1013-27 Lever Assly Kick 1 Alt. To. DD-1012-44
5 30-1011-54 Bush (Damper) 1 Alt. To. DD-1010-97

6 36-3110-27 Boss Kick Set A to E 1 Ref Page Nº 51

7 31-1012-18 Gear Spur 1
8 36-3110-20 Circlip & washer Set F to H 1 Ref Page Nº 51
9 31-1011-24 Shaft Kick 1
10 31-1010-40 Guide 1

11 31-1010-41 Spring 1
12 39-0933-11 Washer 1
13 DD-1013-30 Boss Kick 1
14 31-1010-38 Ratchet 1
15 31-1011-23 Shaft Assly Kick 1
16 DD-1010-95 Lever Kick 1

BOXER K-TEC 15
PLATE No. 19: CARBURETTOR (K - TEC)
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DM-1210-01 Carburettor Assly(keihin Pc 18) 1
2 DM-1010-06 Insulator 1
3 31-1210-80 “O”' Ring 1
4 DM-1210-55 Needle Jet 1
5 DM-1210-39 Holder Needle Jet 1

6 DF-1210-08 Main Jet No. 80 1

7 DM-1210-40 Slow Jet 1
8 DM-1210-44 Valve Complete 1
9 DM-1210-47 Float Complete 1
10 DM-1210-51 Gasket- Float Chamber 1

11 DM-1210-52 Screw With Washer 2

12 DM-1210-54 Valve Throttle 1
13 DM-1210-56 Spring Valve Throttle 1
14 DM-1210-58 Gasket Top 1
15 DM-1210-59 Screw Idling 1

16 DM-1210-60 Spring Idling Screw 1

17 DM-1210-61 Screw Vcs 1
18 DM-1210-62 Spring Screw Vcs 1
19 DM-1210-63 Jet Bsv 1 N.I.
20 39-1959-04 Flanged Bolt

BOXER K-TEC 16
PLATE No. 21: AIR FILTER ASSLY BATTERY BOX
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DM-1210-02 Filter Assly Air 1
2 DM-1210-03 Case Air Filter 1
3 39-086-08 Pin Cotter 1
4 DM-1210-06 Duct (Carburettor) 1
5 31-1210-29 Element Air Filter 1

6 DM-1210-07 “O” Ring Air Filter 1

7 DM-1210-04 Cap 1
8 01-1106-09 Plain Washer 4
9 39-0830-01 Screw Pan Cross 4
10 DG-1611-66 Screw (Monting Air Filter) 2

11 39-1789-24 Washer (Nylon) 2

12 DM-1210-10 Band (Battery) 1
13 31-1610-07 Damper Battery 2
14 DM-1210-14 Tube Oil Drain 1
15 DM-1210-26 Clamp 1

16 39-1680-04 Flanged Bolt (battery) 1

17 DM-2210-01 Band Tool Kit 1
18 39-0711-11 Washer Plain 2
19 39-0747-01 Screw Pan Cross 2
20 31-1210-52 Gasket For Air Filter 1

BOXER K-TEC 17
PLATE No. 22: SAI, BSV AND PCV
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DD-1013-55 Pipe With Flange (Cyl. Head) 1
2 DM-1010-43 Gasket (Sai) 1 For pipe with flange
3 39-1673-04 Flanged Bolt 2
4 DM-1010-40 Tube Assly (Asv To Cyl. Head) 1
5 DM-1210-27 Clamp 1

6 DG-1210-40 Clamp 1
7 DD-1013-33 By Pass Switch Valve (bsv) 1
8 DM-1210-29 Tube Bsv - In To Air Filter 1
9 DM-1210-28 Tube Bsv - Out To Carburettor 1
10 30-1210-18 Ring Snap 6 Alt to. DD-1012-77

11 DM-1210-17 Air Suction Valve Assly (asv) 1

12 39-1552-04 Flanged Bolt (For Mtg. Asv) 2
13 DM-1210-19 Tube (air Filter To Asv) 1
14 DM-1210-27 Clamp 2 For tube (Air Filter to ASV)
15 DM-1010-30 Tube (Asv - Manifold) 1

16 DM-1210-31 Tube (Carburettor To Air Filter) 1

17 DM-1210-25 Clamp 1 For Tube (Carburettor to Air filter)

BOXER K-TEC 18
PLATE No. 23 : MUFFLER
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 31-1010-14 Gasket 1
2 39-0198-11 Plain Washer 2
3 39-0732-12 Spring Washer 2
4 39-2145-15 Nut 2
5 DM-1010-09 Muffler 1

6 39-2477-04 Flanged Bolt 1 Alt. to DD-1013-66

7 DF-1010-19 Shield 1
8 30-1510-42 Washer A 2
9 39-0790-12 Spring washer 2
10 39-2345-01 Bolt 2

BOXER K-TEC 19
PLATE No. 24 : OIL PUMP
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 39-1078-01 Screw Pan Cros 2
2 39-0753-01 Screw Pan Cros 1
3 DF-1210-03 Pump Assly Oil without lug 1
4 39-0999-06 Pin Dowel 1
5 39-1013-21 Ring “O” 2

BOXER K-TEC 20
PLATE No. 25 : MAGNETO ASSLY (INEL)
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DF-1110-07 Magneto Assly/Brg & Oil Seal 1
2 31-1110-01 Cap Spark Plug 1
3 31-1110-21 Stator Assly 1
4 39-1042-19 Seal Oil(HTA make) 1
5 39-1003-20 Bearing Ball 1

6 39-1028-21 Ring “O” 1

7 39-1659-11 Plain Washer 3
8 31-1110-22 Ignitor Assly 1
9 31-1110-34 Pulser Coil 1
10 39-1553-04 Flanged Bolt 2

11 DF-2011-21 Regulator/Rectifire (R/R) Unit 1

12 DD-1110-18 Plug Spark (NGKC7HSA) 1
13 TE-0063-03 Coil Ignition Without Cap 1 Alt. To. TE-0066-02
14 39-0745-01 Screw Pan Cross 2
15 DD-1013-18 Bolt 3

16 31-1110-33 Exciter Coil 1

BOXER K-TEC 21
PLATE No. 26 : MAGNETO ASSLY (VARROC)
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DF-1110-07 Magneto Assly/brg. & Oil Seal 1
2 31-1110-01 Cap Spark Plug 1
3 31-1110-55 Stator Assly 1
4 39-1042-19 Sealoil (hta Make) 1
5 39-1003-20 Bearing Ball 1

6 39-1028-21 Ring “O” 1

7 39-1659-11 Plain Washer 3
8 31-1110-52 Ignitor Assly 1
9 31-1110-58 Pulser Coil Assly 1
10 39-1553-04 Flanged Bolt 2

11 DF-2011-21 Regulator/Rectifire (R/R) Unit 1

12 DD-1110-18 Plug Spark(Ngkc7hsa) 1
31-1110-30 Plug Soark Ur2a 1
31-1110-27 Plug Soark Ur2as 1
13 TE-0063-03 Coil Ignition Without Cap 1 Alt. To. TE-0066-02
14 39-0745-01 Screw Pan Cross 2
15 DD-1013-18 Bolt 3

16 31-1110-56 Exciter Coil Assly 1

BOXER K-TEC 22
PLATE No. 27 : FRAME
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 39-2473-04 Flanged Bolt 1
2 31-1910-02 Clanp 1
3 30-1810-11 Nut 1
4 DF-1810-52 Cap Steering 1
5 36-3118-03 Bearing Race kit(Set A to C) 1 Ref. Page Nº 51

6 30-1810-06 Ball Steel 46

7 39-2470-04 Flanged Bolt 3
8 39-2479-15 Flanged nut 5
9 39-0876-04 Bolt 1
10 DM-1610-24 Frame Comp./Brg races 1

11 39-2469-04 Flanged Bolt 2

12 DF-1611-68 Bracket Engine 2
13 DD-1610-52 Bracket Engine 2
14 31-1610-97 Bracket Assly 1

BOXER K-TEC 23
PLATE No. 28: GRIP FRAME ASSLY
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DF-2210-14 Grip Frame 1
2 39-2221-04 Flanged Bolt 2
3 DF-2210-17 Cover Grip Front Assly LH 1
4 DF-2210-18 Cover Grip Front Assly RH 1
5 DF-2210-24 Emblem "CT Deluxe" 2

6 39-0754-01 Screw Pan Cross 4

7 39-1789-24 Whaser (Nylon) 4
8 DF-2210-20 Clip Nut Front 2
9 DF-2210-21 Clip Nut Rear 2

BOXER K-TEC 24
PLATE No. 29 : SWING ARM/REAR SHOCK ABSORBER
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 39-0712-15 Domed Cap Nut 4
2 39-0737-12 Washer Spring 4
3 39-0714-11 Washer Plain 8
4 DF-1710-02 Rear Shock Absorber 2
5 36-DF17-01 Rubber & Inner Bush Kit 1 (Set A & B) Ref. Page Nº. 51
30-1710-30 Rubber Bush (A) 1
30-1710-31 Inner Bush (B) 1

6 39-0248-11 Plain Washer 2

7 31-1710-06 Shaft Swing Arm 1
8 39-0201-11 Plain Washer 2
9 30-1710-18 Bushing Rubber 2
10 39-0708-15 Nut Hex 1

11 31-1710-01 Arm Comp.Swing / Bush 1

12 31-1510-33 Adjuster Chain RH 1 Alt. To. 15-1510-61
13 39-0711-11 Washer Plain 2
14 39-0292-15 Hex Nut 4
15 31-1510-32 Adjuster Chain LH 1 Alt. To. 15-1510-62

16 39-0789-12 Spring Washer 1

17 31-1710-12 Damper For Swing Arm 1
18 39-0454-11 Plain Washer 2
19 39-0553-02 Self Tapping Screw 2

BOXER K-TEC 25
PLATE No. 30 : STAND, STEP AND STAY LH/RH
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DF-1610-96 Damper 2
2 DF-1611-52 Holder Step 1
3 39-1940-04 Flanged Bolt 4
4 DF-1611-02 Bolt 1
5 39-0422-15 Nyloc Nut 1

6 DL-1610-48 Stand Side 1

7 30-1611-58 Spring 2
8 30-1611-57 Shaft Stand 1
9 DM-1610-10 Stand Centre 1
10 39-0787-08 Pin Cotter 1

11 DG-1611-24 Damper 1
12 DF-1611-70 Stay LH 1
13 DF-1611-72 Stay RH 1
14 39-2481-04 Hex Bolt Flanged 2
15 DD-1710-06 Sep 2

16 DF-1610-98 Damper Step Rear 2

17 DD-1710-15 Whaser Step 2
18 30-1710-22 Pin 2
19 39-0784-08 Split Pin 2

BOXER K-TEC 26
PLATE No. 31 : FENDER - FRONT
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 39-2222-04 Flanged Bolt 4
2 39-2473-04 Flanged Bolt 1
3 DF-1910-20 Clamp 1
4 DF-1612-42 Fender Assly Front 1 (Sin Pintar)
5 39-0197-11 Plain Washer 2

6 22-1504-35 Bolt 2
7 31-1612-78 Mud Flap Front 1
8 39-2484-15 Flanged nut 2

BOXER K-TEC 27
PLATE No. 32 : FENDER - REAR
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 39-0817-15 Flanged Hex Nut 4
2 39-2483-04 Hex Head Bolt 4
3 39-0711-11 Plain Washer 4
4 CB-1611-06 Clip Nut 2
5 DF-1611-53 Bolt Flanged (Step) 2

6 39-1944-04 Bolt Flanged 2

7 31-2010-21 Clamp 1 N.I.
8 DM-1610-09 Fender Rear Front 1
9 DD-1610-51 Flap Fender Rear Front 1
10 DF-1611-04 Fender Rear 1

BOXER K-TEC 28
PLATE No. 33 : WHEEL RIM / SPOKES/TYRE/ TUBE
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 16-1510-66 Nipple Spoke 72
2 DF-1510-05 Spoke Inner 36
3 DF-1510-06 Spoke Outer 36
4 DF-1510-04 Wheel Rim(FRONT 1.4x18) 1
5 DF-1510-10 Wheel Rim (REAR 1.85 x 18) 1

6 41070-2518-NR2/18 Tyre Front 250x18 IRC SPORT 1

41070-2518-NR53/18 Tyre Front 250x18 IRC PISTERA OPTIONAL
41070-2518-SP1/19 Tyre Front 250x18 MAXING SPORT OPTIONAL
7 41075-2218/18 Tube 2.25-2.50X18 IRC 1
41075-2218/23 Tube 2.25-2.50X18 MAXI ONE OPTIONAL
41070-3018-NR1/18 Tyre Rear 3.00X18 IRC SPORT 1
8 41070-3018-NR53/18 Tyre Rear 3.00X18 IRC PISTERA OPTIONAL
41070-3018-SP1/19 Tyre Rear 3.00X18 MAXING PISTERA OPTIONAL

9 41075-2718/18 Tube 2.75-3.00X18 IRC 1

41075-2718-CN/19 Tube 2.75-3.00X18 MAXING OPTIONAL
41075-2718/23 Tube 2.75-3.00X18 MAXI ONE OPTIONAL

BOXER K-TEC 29
PLATE No. 34 : FRONT HUB
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 39-1006-20 Bearing Ball 1
2 DF-1510-03 Drum Front 1
3 31-1510-04 Collar 1
4 39-1004-20 Bearing Ball 1
5 14-1510-21 Oil Seal 1

6 31-1510-56 Collar Axle Assly 1

7 39-0248-11 Plain Washer 1
8 39-0990-08 Pin Cotter 1
9 39-0981-15 Nut Castle 1
10 39-0775-04 Bolt 1

11 DD-1510-08 Lever Brake Camp 1

12 31-1510-36 Axle 1
13 30-1510-38 Ring “O” 1
14 31-1510-39 Panel Front Brake 1
15 31-1510-11 Cam Brake 1

16 31-1510-14 Oil Seal 1

17 30-1510-37 Spring 2
18 31-1510-60 Shoe Brake Assly 2
19 31-1510-64 Speedometer Gear(Plastic) 1
20 30-1511-18 Stopper for Bushing 1

21 30-1511-19 Bushing 1
22 39-1013-21 Ring “O” 1
23 30-1510-42 ‘Gear Meter Screw 2
24 30-1510-41 1
25 39-0900-12 Washer Spring 1

26 39-0840-01 ScrewPan Cross 1

27 39-0798-15 Nut 1

BOXER K-TEC 30
PLATE No. 35: REAR HUB
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DM-1510-04 Chain 1
2 39-0978-04 Bolt 4
3 31-1510-29 Washer 2
4 39-0794-15 Nut Hex. Fine 4
5 39-2240-20 Bearing Ball 1

6 30-1510-82 Seal Oil 1

7 DM-1510-03 Sproket 47T 1
8 39-0988-15 Nut Hex. 1
9 39-2362-20 Bearing Ball 1
10 31-1510-21 Shock Damper 4

11 DF-1510-09 Drum Rear 1

12 39-2396-20 Bearing Ball 1
13 30-1510-69 Spring 2
14 31-1510-60 Shoe Brake Assly 1
15 31-1510-22 Brake Camp 1

16 31-1510-24 Panel Rear Brake 1

17 30-1510-38 Ring “O” 1
18 31-1510-37 Lever Brake 1
19 39-0775-04 Bolt 1
20 31-1510-01 Axle 1

21 39-0714-11 Washer Plain 1

22 39-0982-15 Nut Castle 1
23 39-0787-08 Pin Cotter 1
24 39-0798-15 Hex. nut 1
25 31-1510-28 Sleeve 1

26 31-1510-18 Collar Bearing 1

27 31-1510-27 Coupling 1

BOXER K-TEC 31
PLATE No. 36 : BRAKE PEDAL
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 39-0808-08 Pin Cotter 1
2 39-0198-11 Plain Washer 2
3 31-1910-16 Rod Brake 1
4 30-1910-38 Pin 1
5 DD-1910-12 Lever Brake 1

6 39-0805-11 Washer 1
7 39-0797-08 Pin Cotter 1
8 30-1910-31 Spring 1
9 30-1910-35 Spring 1
10 39-0807-08 Pin Snap 2

11 39-0708-15 Nut Hex 2

12 39-0789-12 Washer Spring 2
13 15-1910-26 Pin 1 Alt. to. 30-1910-37
14 30-1910-36 Brake adjuster nut 1
15 30-1510-95 Bolt 2

16 DF-1510-16 Torque rod 1

17 DD-1610-78 Damper 1

BOXER K-TEC 32
PLATE No. 37 : HANDLE BAR
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 31-1810-54 Handle 1
2 30-1810-03 Holder Handle 2
3 39-1714-04 Flanged Bolt 4
4 32-2010-21 Control Switch RH 1
5 DF-2011-65 Control Switch LH 1

6 30-1910-22 Holder Left hand 1

DL-1910-12 Holder Left hand 1 From June-04
7 30-1910-23 Lever Grip, Left 1
DL-1910-13 Lever Grip, Left 1 From June-04
DD-1911-06 Lever Assly Grip LH 1 DL-1910-12 and DL-1910-13
8 30-0726-04 Bolt 2
9 39-1184-15 Nyloc nut 2
10 DD-1910-18 Grip - Left hand 1

11 30-1910-14 Holder Right hand 1

DD-1911-41 Holder Right hand 1 From June-04
12 30-1910-15 Lever Grip, Right 1
DF-1911-42 Lever Grip, Right 1 From June-04
DD-1911-40 Lever Assly Grip RH 1 DD-1911-41 and DF-1911-42
13 31-2010-78 Front brake switch 1
14 DD-1910-16 Grip assly RH 1
15 30-1910-30 Boot 1

16 30-1910-17 Nut 2
17 30-1910-16 Screw 2

BOXER K-TEC 33
PLATE No.38: FORK FRONT
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 30-1810-22 Seal Oil 1
2 DD-1810-10 Pipe Left Fork Outer 1
3 DD-1810-14 Pipe Right Fork Outer 1
4 30-1810-26 Gasket 2
5 30-1810-25 Bolt 2

6 31-1810-15 Cyl. Complete Fork 2

7 31-1810-14 Pipe Fork Inner 2
8 31-1810-17 Spring Front Fork 2
9 30-1810-44 Bolt 1
10 30-1810-30 Bol Fork 2

11 30-1810-29 Ring´O 2
12 30-1810-28 Seat Fork Spring 2
13 30-1810-43 Holder Fork Upper 1
14 DF-1810-42 Cover Fork RH 1
15 DF-1810-41 Cover Fork LH 1

16 DL-1810-60 Holder Fork Under 1

DF-1810-20 Holder Fork Under 1 Alternative
17 39-0789-12 Washer Spring 2
18 39-1813-04 Bolt Hex 2
19 DD-1810-11 Dust seal 2
20 30-1810-23 Ring snap 2

21 DF-1810-53 Fork Front 1

22 DL-1810-38 Boot 2
23 30-1810-09 Bearing cone 1
24 DD-1810-05 Band. Assly 2

BOXER K-TEC 34
PLATE No. 40 : PAINTED PARTS
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DF-1410-89 Petrol Tank 1 Sin Pintar
DF-1411-39 Petrol Tank with Decal 1 Jet Black
DF-1411-42 Petrol Tank with Decal 1 Wine Red
DF-1411-51 Petrol Tank with Decal 1 Mica Nyle Green
DF-1411-53 Petrol Tank with Decal 1 Silver

2 DF-1411-40 Tank Decal LH 1 Jet Black

DF-1411-43 Tank Decal LH 1 Wine Red & Mica N. Green
DF-1411-54 Tank Decal LH 1 Silver

3 DF-1411-41 Tank Decal RH 1 Jet Black

DF-1411-44 Tank Decal RH 1 Wine Red & Mica N. Green
DF-1411-55 Tank Decal RH 1 Silver

4 DL-1610-16 Cover Side Left Sin Pintar

DF-1612-08 Cover Side Left with Decal 1 Jet Black
DF-1612-13 Cover Side Left with Decal 1 Wine Red
DF-1612-17 Cover Side Left with Decal 1 Mica Nyle Green
DF-1612-19 Cover Side Left with Decal 1 Silver

5 DL-1610-18 Cover Side Right Sin Pintar

DF-1612-11 Cover Side Right with Decal 1 Jet Black
DF-1612-15 Cover Side Right with Decal 1 Wine Red
DF-1612-18 Cover Side Right with Decal 1 Mica Nyle Green
DF-1612-21 Cover Side Right with Decal 1 Silver

6 DF-1810-36 Cowling LH Sin Pintar

DF-1810-55 Cowling LH 1 Jet Black
DF-1810-57 Cowling LH 1 Wine Red
DF-1810-75 Cowling LH 1 Mica Nyle Green
DF-1810-93 Cowling LH 1 Silver

BOXER K-TEC 35
PLATE No. 40 : PAINTED PARTS
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
7 DF-1810-37 Cowling RH Sin Pintar
DF-1810-56 Cowling RH 1 Jet Black
DF-1810-58 Cowling RH 1 Wine Red
DF-1810-76 Cowling RH 1 Mica Nyle Green
DF-1810-94 Cowling RH 1 Silver

8 DF-1810-59 Windshiel with label "Kawasaki" 1

DF-1810-60 Windshiel with label "Bajaj" 1
9 DF-1810-62 Label (Windshield) 1 N.I.

10 DF-1612-09 Cover Side Decal LH Jet Black

DF-1612-14 Cover Side Decal LH Wine Red
DF-1612-17 Cover Side Decal LH Mica Nyle Green
DF-1612-19 Cover Side Decal LH Silver

11 DF-1612-12 Cover Side Decal RH Jet Black

DF-1612-16 Cover Side Decal RH Wine Red
DF-1612-16 Cover Side Decal RH Mica Nyle Green
DF-1612-22 Cover Side Decal RH Silver

BOXER K-TEC 36
PLATE No. 41 FUEL TANK CAP,TAP ASSLY, FUEL FILTER
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DF-1810-43 Lock set asly (3 in 1) 1
2 30-1410-14 Tap assly 1
3 30-1410-39 Packing (For Tap) 1
4 DD-1410-16 Clamp Tube 2
5 39-0761-01 Screw pan croos 2

6 DD-1410-22 Bolt flanged 2

7 30-1410-31 O' ring 2
8 30-1410-51 Cap Assly. Tank 1
DF-1411-20 Cap Assly. Tank 1 Alternative

BOXER K-TEC 37
PLATE No. 42 : CHAIN CASE
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 30-1612-71 Rubber Pad 1
2 DM-1610-12 Case Chain Upper 1
3 39-0219-11 Washer Plain 2
4 15-1610-69 RTubber Cap 1
5 39-2475-04 Flanged Bolt 2

6 39-2473-04 Flanged Bolt 2

7 DM-1610-15 Case Chain Lower 1
8 DL-1610-23 Trim Case Chain 1

BOXER K-TEC 38
PLATE No.43 : FITTINGS - PETROL TANK & SIDE COVER
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 36-DF14-12 Damper Kit(Set A to C) 1
2 30-1611-69 Grommet Side Cover Mtg 2
3 39-1789-24 Washer 1
4 DG-1611-21 Screw 1
5 31-1610-18 Damper 1

6 DF-1810-43 Lock Set Assly (3 In 1) 1

7 DL-1410-35 Socket Head Bolt / Flange 1
8 39-1054-11 Plain Washer 1
9 DL-1610-17 Damper Cover Side 2

BOXER K-TEC 39
PLATE No.44 : METER ASSEMBLY
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DF-1910-37 Meter Assly/ Lamp 1
2 DL-1910-20 Lamp 12V 3W W/out cap 5
3 39-0817-15 Nut 2
39-0292-15 Hex Nut 2 Alt to 39-0817-15
39-0849-14 Toothed Washer 2 Alt to 39-0817-15
4 DF-1810-43 Lock set assly (3 in 1) 1
5 39-1943-04 Bolt flanged 2

6 DF-1910-40 Speedometer 1
7 DF-1910-41 Cover Case Upper 1
8 DF-1910-42 Cover Case Lower 1
9 DF-1910-43 Case inner(White)
10 DL-1910-37 Packing 1

11 DF-1910-21 Bracket Meter 1

BOXER K-TEC 40
PLATE No. 45 : CONTROL CABLES
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DF-1910-10 Cable Brake(FR) 1
2 30-1910-70 Spring 1
3 30-1910-69 Dust Seal 1
4 30-1910-71 Rod End 1
5 30-1910-72 Adjusting Nut 1

6 31-1910-28 Cable Clutch 1

7 31-1910-03 Cable Speedometer 1 Short
DF-1910-16 Cable Speedometer 1 Long
8 30-1910-67 Oil Seal 1
9 31-1910-04 Inner Cable Speedometer 1
10 31-1910-27 Cable Throttle 1

11 DF-1910-32 Cable Starter 1

BOXER K-TEC 41
PLATE No. 46 : HEAD LAMP ASSLY
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DF-2011-59 Head light assly with lamp 1
2 DF-2010-36 Head Light/Rim 1
3 DF-2010-58 Lamp Holder assly 1
4 DF-2010-88 Head Light Housing 1
5 DF-2010-08 Collar (For rim mounting)

6 39-1684-12 Spring Washer 2 For rim mounting

7 DD-2010-06 Screw (For rim mounting) 2
8 DF-2010-99 Bkt. Head Light 1
9 DF-2011-64 Lamp 12V -35/35 W 1
10 DF-2011-57 Damper (H.L. Mounting) 2

11 DF-2011-58 Collar(H.L.Mounting) 2
12 39-2479-15 Hex Lock Nut(H.L. Mounting) 2
13 39-1683-04 Flange Bolt(H.L. Mounting) 2
14 DF-2010-42 Rim Head Lamp 1

BOXER K-TEC 42
PLATE No. 47 : HEAD LAMP COWLING
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DF-1810-44 Bracket LH cowling 1
2 DF-1810-45 Bracket RH cowling 1
3 39-2140-04 Bolt Flanged 2
4 DF-1810-66 Screw S S 10
5 39-2141-24 Washer (Non Metallic) 10

7 DF-1810-46 Damper Cowling 2 Fitted on speedometer assly.

8 DL-1810-10 Nut Well 6

BOXER K-TEC 43
PLATE No. 48 : TURN SIGNAL LAMP
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DF-2010-43 Dir.ind.Front LH with Lamp 1
2 DF-2010-44 Dir.ind.Front RH with Lamp 1
3 DF-2010-45 Dir.ind,Rear LH with Lamp 1
4 DF-2010-46 Dir.ind. Rear RH with Lamp 1
5 06-2010-83 Bulb 12V 10W 4

6 DG-2010-52 Lens 4
7 39-0794-15 Hex Nut with flange 4
8 39-1305-11 Plain washer 4
9 39-0789-12 Spring washer 4
10 DG-2010-77 Screw 4

BOXER K-TEC 44
PLATE No. 49 : FRONT AND REAR NUMBER PLATE
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DD-1811-31 Front Number Plate 1
2 39-1553-04 Flanged Bolt 2
3 39-0211-11 Plain Washer 2
4 31-2010-01 Collar 2
5 DD-2010-11 Damper 2

6 DF-1611-69 Number Plate Assly Rear 1 Mounted on tal lamp bracket

7 39-1209-24 Washer (Non Metallic) 2
8 39-2482-04 Hec Head Bolt 2
9 39-2484-15 Flanged Nut 2

BOXER K-TEC 45
PLATE No. 50 : TAIL LAMP ASSLY
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DF-2011-38 Tail Light / Lamp 1
2 31-2010-28 Lamp 12V 10/5 W 1
3 DF-2011-41 Lens 1
4 DD-2010-11 Damper 2
5 30-2110-05 Collar 2
For Mtg Tail light on Bkt.
6 39-2429-11 Plain Washer 2
7 39-2430-15 Hex Nut, / Flange M6 2
8 30-2010-69 Reflector Reflex 1
9 39-2484-15 Hex Nut M5 1
10 DF-1610-97 Bracket Tail Lamp 1

11 39-2140-04 Bolt Flanged 1

BOXER K-TEC 46
PLATE No. 51 ELECTRICAL EQUIPMENT
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 39-1940-04 Flanged Bolt 1
2 DF-2011-40 Horn 1
3 31-2010-79 Switch Rear Brake 1
4 30-2010-74 Spring Brake Switch 1 Alt.To. DD-1910-13
5 DF-2011-54 Wiring Harness 1

6 31-2010-27 Battery 1
31500-KC5-000/60 Battery 1 Alternative
7 30-2010-60 Fuse - Assly 1
8 30-2010-85 Fuse, 15A 1
9 DF-2011-31 Assly. DC Flasher 1
10 31-2010-82 Capacitor 1

11 39-2473-04 Hex bolt flanged 1

BOXER K-TEC 47
PLATE No. 52 : TOOL KIT
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 31-2210-01 Tool Kit 1

BOXER K-TEC 48
PLATE No. 53 : SEAT ASSLY
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DF-2110-33 Seat Assly With Damper 1
2 39-1945-04 Bolt Flanged M-8 2
3 31-2110-04 Damper 6
4 DF-2110-24 Bracket Seat 2
5 39-0292-15 Hex Nut 4

6 39-0732-12 Washer Spring 4

7 39-0198-11 Plain Washer 4

BOXER K-TEC 49
PLATE No.54 : ACCESSORIES (LEG GUARD, SARRE GUARD & MIRRORS)
FIG. QTY/
PART. No. DESCRIPTION REMARKS
No. VEH.
1 DF-2210-03 Leg Guard (Option) 1
2 39-1940-04 Flanged Bolt 2
3 DF-2210-27 Saree Guard (Option) 1
4 DF-2210-06 Plug For Saree Guard 1
5 39-1608-04 Hex soc.hd.bolt 2

6 39-1944-04 Plain Washer 2

7 DF-2210-01 Mirror assly RH 1
8 DF-2210-02 Mirror assly LH 1

BOXER K-TEC 50
 KITS LIST FOR BOXER "K-TEC"

Consisting of Following Parts

SNº Kit Part Nº Kit Description
Part Nº Description Qty/Kit
31-1010-19 Collet 4
1 36-3110-08 Collet Seal Oil Kit 39-1035-19 Sealoil 2
31-1010-45 Seat Spring 2
DD-1011-34 Valve Intake 1
2 36-3110-28 Valve Kit
DD-1011-35 Valve Exhaust 1
39-0748-01 Screw Pan Cros 2
39-0999-06 Hollow Dowel Pin 2
3 36-3110-06 Guide Chain Kit
31-1010-26 Guide Chain 1
31-1010-25 Guide Chain 1
39-0702-01 Screw Pan Cros 1
4 36-3110-02 Holder For Drum Kit 31-1010-48 Holder 1
39-0992-06 Pin Dowel 6
DD-1012-98 Spring 1
5 36-3110-10 Spring Kit-change Mechanism 31-1010-54 Spring 1
31-1010-55 Spring 1
31-1010-44 Pin 2
30-1012-34 Sping 2
6 36-3110-27 Boss Kit Set "A" To "E” 30-2012-36 Ball Steel 1
DD-1013-30 Boss Kick 1
39-0855-17 Circlip 1
39-0738-17 Circlip Type C 4
7 36-3110-20 Circlip Washer Set "F" To "H” 31-1010-39 Coil Spring 1
39-0995-11 Wacher 3
30-1810-07 Bearing Cone 1
8 36-3118-03 Bearing Race Kit 30-1810-74 Upper Bearing Race 1
30-1810-08 Bearing Race 1
30-1710-30 Rubber Bush 4
9 36-DF17-01 Rubber & Inner Bush Kit
30-1710-31 Inner Bush 4

51
 PART INDEX

PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE
No. No. No. No. No. No. No. No. No. No. No. No. No. No. No.
01-1006-10 2 5 30-1611-57 8 26 30-1910-71 4 41 31-1011-23 15 15 31-1110-22 8 21
01-1106-09 8 17 30-1611-58 7 26 30-1910-72 5 41 31-1011-24 9 15 31-1110-27 12 22
01-1701-10 11 9 30-1611-69 2 39 30-2010-60 7 47 31-1011-35 5 14 31-1110-30 12 22
01-1701-11 7 9 30-1612-71 1 38 30-2010-69 8 46 31-1011-36 8 14 31-1110-33 16 21
01-1701-11 1 10 30-1710-18 9 25 30-2010-74 4 47 31-1011-44 14 14 31-1110-34 9 21
06-2010-83 5 44 30-1710-22 18 26 30-2010-85 8 47 31-1011-46 4 14 31-1110-52 8 22
14-1510-21 5 30 30-1710-30 5 25 30-2110-05 5 46 31-1011-48 13 14 31-1110-55 3 22
15-1610-69 4 38 30-1710-31 5 25 31-1010-05 4 1 31-1011-68 3 7 31-1110-56 16 22
15-1910-26 13 32 30-1810-03 2 33 31-1010-06 2 1 31-1011-73 4 5 31-1110-58 9 22
16-1510-66 1 29 30-1810-06 6 23 31-1010-07 10 1 31-1011-82 3 4 31-1210-06 3 11
22-1504-35 6 27 30-1810-09 23 34 31-1010-14 1 19 31-1011-82-025/47 3 4 31-1210-29 5 17
22-1504-51 3 3 30-1810-11 3 23 31-1010-18 6 2 31-1011-82-050/47 3 4 31-1210-52 20 17
30-0726-04 8 33 30-1810-22 1 34 31-1010-21 1 2 31-1011-82-075/47 3 4 31-1210-80 3 16
30-1010-15 12 10 30-1810-23 20 34 31-1010-24 4 3 31-1011-82-100/47 3 4 31-1211-00 8 9
30-1010-86 2 8 30-1810-25 5 34 31-1010-33 6 3 31-1011-82-STD/47 3 4 31-1510-01 20 31
30-1010-96 7 14 30-1810-26 4 34 31-1010-34 7 4 31-1011-91 1 7 31-1510-04 3 30
30-1010-98 9 14 30-1810-28 12 34 31-1010-38 14 15 31-1011-92 5 7 31-1510-11 15 30
30-1011-42 14 13 30-1810-29 11 34 31-1010-40 10 15 31-1012-16 13 6 31-1510-14 16 30
30-1011-54 5 15 30-1810-30 10 34 31-1010-41 11 15 31-1012-18 7 15 31-1510-18 26 31
30-1210-18 10 18 30-1810-43 13 34 31-1010-56 8 10 31-1012-19 6 6 31-1510-21 10 31
30-1410-14 2 37 30-1810-44 9 34 31-1010-61 4 12 31-1012-21 7 6 31-1510-22 15 31
30-1410-31 7 37 30-1910-14 11 33 31-1010-62 1 12 31-1012-35 3 2 31-1510-24 16 31
30-1410-39 3 37 30-1910-15 12 33 31-1010-67 12 13 31-1012-49 4 4 31-1510-27 27 31
30-1410-51 8 37 30-1910-16 17 33 31-1010-75 6 5 31-1012-49-025/47 4 4 31-1510-28 25 31
30-1510-37 17 30 30-1910-17 16 33 31-1010-76 5 5 31-1012-49-050/47 4 4 31-1510-29 3 31
30-1510-38 13 30 30-1910-22 6 33 31-1010-77 15 14 31-1012-49-075/47 4 4 31-1510-32 15 25
30-1510-38 17 31 30-1910-23 7 33 31-1010-79 3 6 31-1012-49-100/47 4 4 31-1510-33 12 25
30-1510-41 24 30 30-1910-30 15 33 31-1010-80 10 6 31-1012-49-STD/47 4 4 31-1510-36 12 30
30-1510-42 8 19 30-1910-31 8 32 31-1010-82 5 6 31-1012-77 13 1 31-1510-37 18 31
30-1510-42 23 30 30-1910-35 9 32 31-1010-83 9 6 31-1012-95 3 12 31-1510-39 14 30
30-1510-69 13 31 30-1910-36 14 32 31-1010-84 8 6 31-1013-02 4 4 31-1510-56 6 30
30-1510-82 6 31 30-1910-38 4 32 31-1011-04 4 2 31-1013-14 6 4 31-1510-60 18 30
30-1510-95 15 32 30-1910-67 8 41 31-1011-05 4 8 31-1110-01 2 21 31-1510-60 14 31
30-1511-18 20 30 30-1910-69 3 41 31-1011-08 10 8 31-1110-01 2 22 31-1510-64 19 30
30-1511-19 21 30 30-1910-70 2 41 31-1011-13 5 12 31-1110-21 3 21 31-1610-07 13 17
52
 PART INDEX

PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE
No No. No. No No. No. No No. No. No No. No. No No. No.
31-1610-18 5 39 36-3110-10 5 51 39-0708-15 11 32 39-0808-08 1 32 39-1019-21 2 12
31-1610-97 14 23 36-3110-20 8 15 39-0711-11 18 17 39-0817-15 1 28 39-1021-21 5 1
31-1612-78 7 27 36-3110-20 7 51 39-0711-11 13 25 39-0817-15 3 40 39-1023-04 4 11
31-1710-01 11 25 36-3110-27 6 15 39-0711-11 3 28 39-0830-01 9 17 39-1028-21 6 21
31-1710-06 7 25 36-3110-27 6 51 39-0712-15 1 25 39-0840-01 26 30 39-1028-21 6 22
31-1710-12 17 25 36-3110-28 9 2 39-0714-11 3 25 39-0849-14 3 40 39-1041-19 13 13
31-1810-14 7 34 36-3110-28 2 51 39-0714-11 21 31 39-086-08 3 17 39-1042-19 4 21
31-1810-15 6 34 36-3118-03 5 23 39-0732-12 9 3 39-0876-04 9 23 39-1042-19 4 22
31-1810-17 8 34 36-3118-03 8 51 39-0732-12 3 19 39-0900-12 25 30 39-1043-19 4 10
31-1810-54 1 33 36-DF10-01 1 1 39-0732-12 6 49 39-0933-11 12 15 39-1046-19 11 5
31-1910-02 2 23 36-DF10-04 12 5 39-0737-12 2 25 39-0978-04 2 31 39-1046-19 11 13
31-1910-03 7 41 36-DF14-12 1 39 39-0745-01 14 21 39-0980-04 10 14 39-1050-06 2 10
31-1910-04 9 41 36-DF17-01 5 25 39-0745-01 14 22 39-0981-15 9 30 39-1053-15 9 5
31-1910-16 3 32 36-DF17-01 9 51 39-0746-01 5 8 39-0982-15 22 31 39-1053-15 11 14
31-1910-27 10 41 39-0197-11 5 27 39-0747-01 19 17 39-0985-17 5 4 39-1054-11 8 39
31-1910-28 6 41 39-0198-11 10 3 39-0753-01 2 20 39-0987-17 4 6 39-1055-15 1 5
31-2010-01 4 45 39-0198-11 2 19 39-0754-01 6 24 39-0988-15 8 31 39-1056-04 4 9
31-2010-21 7 28 39-0198-11 2 32 39-0761-01 5 37 39-0989-17 11 6 39-1058-11 3 14
31-2010-27 6 47 39-0198-11 7 49 39-0775-04 10 30 39-0990-08 8 30 39-1062-04 5 11
31-2010-28 2 46 39-0201-11 8 25 39-0775-04 19 31 39-0994-11 1 6 39-1062-04 10 13
31-2010-78 13 33 39-0211-11 3 45 39-0784-08 19 26 39-0999-06 6 9 39-1066-04 3 10
31-2010-79 3 47 39-0219-11 3 38 39-0787-08 10 26 39-0999-06 8 12 39-1068-04 3 9
31-2010-81 9 10 39-0248-11 2 9 39-0787-08 23 31 39-0999-06 19 13 39-1070-01 8 3
31-2010-82 10 47 39-0248-11 6 25 39-0789-12 16 25 39-0999-06 4 20 39-1074-04 11 1
31-2110-04 3 49 39-0248-11 7 30 39-0789-12 12 32 39-1000-06 12 1 39-1074-04 7 12
31-2210-01 1 48 39-0292-15 14 25 39-0789-12 17 34 39-1000-06 1 4 39-1075-04 11 10
31500-KC5-000/60 6 47 39-0292-15 3 40 39-0789-12 9 44 39-1003-20 5 21 39-1075-04 18 13
32-2010-21 4 33 39-0292-15 5 49 39-0790-12 9 19 39-1003-20 5 22 39-1078-01 1 20
36-3110-02 4 7 39-0422-15 5 26 39-0794-15 4 31 39-1004-20 4 30 39-1080-19 5 10
36-3110-02 4 51 39-0454-11 18 25 39-0794-15 7 44 39-1006-20 1 30 39-1184-15 9 33
36-3110-06 1 3 39-0553-02 19 25 39-0797-08 7 32 39-1008-20 6 10 39-1209-24 7 45
36-3110-06 3 51 39-0702-01 5 2 39-0798-15 27 30 39-1012-04 6 1 39-1225-15 1 9
36-3110-08 8 2 39-0702-01 7 10 39-0798-15 24 31 39-1013-21 5 20 39-1283-21 1 1
36-3110-08 1 51 39-0703-11 10 10 39-0805-11 6 32 39-1013-21 22 30 39-1283-21 14 1
36-3110-10 3 8 39-0708-15 10 25 39-0807-08 10 32 39-1018-21 14 6 39-1305-11 8 44
53
 PART INDEX

PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE
No No. No. No No. No. No No. No. No No. No. No No. No.
39-1552-04 12 18 39-2140-04 3 43 41070-3018-NR1/18 7 29 DD-1012-11 7 2 DD-1810-14 3 34
39-1553-04 10 21 39-2140-04 11 46 41070-3018-NR53/18 8 29 DD-1012-54 3 15 DD-1811-31 1 45
39-1553-04 10 22 39-2141-24 5 43 41070-3018-SP1/19 8 29 DD-1012-75 10 9 DD-1910-12 5 32
39-1553-04 2 45 39-2145-15 4 19 41075-2218/18 7 29 DD-1012-76 7 1 DD-1910-16 14 33
39-1608-04 5 50 39-2147-04 10 12 41075-2218/23 7 29 DD-1012-98 11 8 DD-1910-18 10 33
39-1612-11 17 1 39-2221-04 2 24 41075-2718/18 9 29 DD-1013-00 2 7 DD-2010-06 7 42
39-1659-11 7 21 39-2222-04 1 27 41075-2718/23 9 29 DD-1013-04 1 8 DD-2010-11 5 45
39-1659-11 7 22 39-2240-20 5 31 41075-2718-CN/19 9 29 DD-1013-06 2 2 DD-2010-11 4 46
39-1671-21 4 13 39-2345-01 10 19 CB-1611-06 4 28 DD-1013-18 15 21 DF-1010-19 7 19
39-1673-04 3 1 39-2362-20 9 31 DD-1010-07 2 4 DD-1013-18 15 22 DF-1110-07 1 21
39-1673-04 5 13 39-2396-20 12 31 DD-1010-48 3 13 DD-1013-25 15 13 DF-1110-07 1 22
39-1673-04 3 18 39-2403-20 12 14 DD-1010-50 9 13 DD-1013-27 4 15 DF-1210-03 3 20
39-1680-04 16 17 39-2429-11 6 46 DD-1010-57 7 13 DD-1013-30 13 15 DF-1210-08 6 16
39-1683-04 13 42 39-2430-15 7 46 DD-1010-58 6 12 DD-1013-32 2A 1 DF-1410-89 1 35
39-1684-12 6 42 39-2469-04 11 23 DD-1010-60 17 13 DD-1013-33 7 18 DF-1411-20 8 37
39-1714-04 3 33 39-2470-04 7 23 DD-1010-63 5 3 DD-1013-55 1 18 DF-1411-39 1 35
39-1727-11 6 11 39-2473-04 1 23 DD-1010-69 1 14 DD-1110-18 12 21 DF-1411-40 2 35
39-1789-24 11 17 39-2473-04 2 27 DD-1010-71 9 8 DD-1110-18 12 22 DF-1411-41 3 35
39-1789-24 7 24 39-2473-04 6 38 DD-1010-73 9 12 DD-1210-03 2 11 DF-1411-42 1 35
39-1789-24 3 39 39-2473-04 11 47 DD-1010-74 11 12 DD-1210-06 6 13 DF-1411-43 2 35
39-1813-04 18 34 39-2474-04 8 8 DD-1010-75 12 12 DD-1210-19 7 11 DF-1411-44 3 35
39-1864-20 5 9 39-2474-04 1 15 DD-1010-76 13 12 DD-1210-94 8 13 DF-1411-51 1 35
39-1877-04 8 1 39-2475-04 5 38 DD-1010-77 6 8 DD-1211-20 1 11 DF-1411-53 1 35
39-1920-01 2 15 39-2477-04 6 19 DD-1010-92 2 6 DD-1211-81 20 13 DF-1411-54 2 35
39-1940-04 3 26 39-2479-15 8 23 DD-1010-95 16 15 DD-1410-16 4 37 DF-1411-55 3 35
39-1940-04 1 47 39-2479-15 12 42 DD-1010-98 2 14 DD-1410-22 6 37 DF-1510-03 2 30
39-1940-04 2 50 39-2481-04 14 26 DD-1010-99 6 14 DD-1510-08 11 30 DF-1510-04 4 29
39-1943-04 5 40 39-2482-04 8 45 DD-1011-01 13 10 DD-1610-51 9 28 DF-1510-05 2 29
39-1944-04 6 28 39-2483-04 2 28 DD-1011-02 13 9 DD-1610-52 13 23 DF-1510-06 3 29
39-1944-04 6 50 39-2484-15 8 27 DD-1011-03 14 9 DD-1610-78 17 32 DF-1510-09 11 31
39-1945-04 2 49 39-2484-15 9 45 DD-1011-06 7 8 DD-1710-06 15 26 DF-1510-10 5 29
39-1959-04 20 16 39-2484-15 9 46 DD-1011-17 3 5 DD-1710-15 17 26 DF-1510-16 16 32
39-1981-04 16 6 41070-2518-NR2/18 6 29 DD-1011-19 14 10 DD-1810-05 24 34 DF-1610-96 1 26
39-2040-21 11 3 41070-2518-NR53/18 6 29 DD-1011-36 12 6 DD-1810-10 2 34 DF-1610-97 10 46
39-2134-21 16 13 41070-2518-SP1/19 6 29 DD-1011-79 7 3 DD-1810-11 19 34 DF-1610-98 16 26
54
 PART INDEX

PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE PART FIG. PAGE
No No. No. No No. No. No No. No. No No. No. No No. No.
DF-1611-02 4 26 DF-1810-44 1 43 DF-2010-99 8 42 DL-1610-17 9 39 DM-1210-26 15 17
DF-1611-04 10 28 DF-1810-45 2 43 DF-2011-21 11 21 DL-1610-18 5 35 DM-1210-27 5 18
DF-1611-52 2 26 DF-1810-46 7 43 DF-2011-21 11 22 DL-1610-23 8 38 DM-1210-27 14 18
DF-1611-53 5 28 DF-1810-52 4 23 DF-2011-31 9 47 DL-1610-48 6 26 DM-1210-28 9 18
DF-1611-68 12 23 DF-1810-53 21 34 DF-2011-38 1 46 DL-1810-10 8 43 DM-1210-29 8 18
DF-1611-69 6 45 DF-1810-55 6 35 DF-2011-40 2 47 DL-1810-38 22 34 DM-1210-31 16 18
DF-1611-70 12 26 DF-1810-56 7 36 DF-2011-41 3 46 DL-1810-60 16 34 DM-1210-39 5 16
DF-1611-72 13 26 DF-1810-57 6 35 DF-2011-54 5 47 DL-1910-20 2 40 DM-1210-40 7 16
DF-1612-08 4 35 DF-1810-58 7 36 DF-2011-57 10 42 DL-1910-37 10 40 DM-1210-44 8 16
DF-1612-09 10 36 DF-1810-59 8 36 DF-2011-58 11 42 DM-1010-06 15 1 DM-1210-47 9 16
DF-1612-11 5 35 DF-1810-60 8 36 DF-2011-59 1 42 DM-1010-06 2 16 DM-1210-51 10 16
DF-1612-12 11 36 DF-1810-62 9 36 DF-2011-64 9 42 DM-1010-08 10 5 DM-1210-52 11 16
DF-1612-13 4 35 DF-1810-66 4 43 DF-2011-65 5 33 DM-1010-09 5 19 DM-1210-54 12 16
DF-1612-14 10 36 DF-1810-75 6 35 DF-2110-24 4 49 DM-1010-30 15 18 DM-1210-55 4 16
DF-1612-15 5 35 DF-1810-76 7 36 DF-2110-33 1 49 DM-1010-33 12 9 DM-1210-56 13 16
DF-1612-16 11 36 DF-1810-93 6 35 DF-2210-01 7 50 DM-1010-39 9 1 DM-1210-58 14 16
DF-1612-16 11 36 DF-1810-94 7 36 DF-2210-02 8 50 DM-1010-40 4 18 DM-1210-59 15 16
DF-1612-17 4 35 DF-1910-10 1 41 DF-2210-03 1 50 DM-1010-43 2 18 DM-1210-60 16 16
DF-1612-17 10 36 DF-1910-16 7 41 DF-2210-06 4 50 DM-1010-46 16 1 DM-1210-61 17 16
DF-1612-18 5 35 DF-1910-20 3 27 DF-2210-14 1 24 DM-1010-49 1 13 DM-1210-62 18 16
DF-1612-19 4 35 DF-1910-32 11 41 DF-2210-17 3 24 DM-1010-50 2 13 DM-1210-63 19 16
DF-1612-19 10 36 DF-1910-37 1 40 DF-2210-18 4 24 DM-1011-13 10 6 DM-1510-03 7 31
DF-1612-21 5 35 DF-1910-40 6 40 DF-2210-20 8 24 DM-1011-14 12 6 DM-1510-04 1 31
DF-1612-22 11 36 DF-1910-41 7 40 DF-2210-21 9 24 DM-1011-15 15 6 DM-1610-09 8 28
DF-1612-42 4 27 DF-1910-42 8 40 DF-2210-24 5 24 DM-1210-01 1 16 DM-1610-10 9 26
DF-1710-02 4 25 DF-1910-43 9 40 DF-2210-27 3 50 DM-1210-02 1 17 DM-1610-12 2 38
DF-1810-20 16 34 DF-2010-08 5 42 DG-1014-98 9 9 DM-1210-03 2 17 DM-1610-15 7 38
DF-1810-36 6 35 DF-2010-36 2 42 DG-1210-40 6 18 DM-1210-04 7 17 DM-1610-24 10 23
DF-1810-37 7 36 DF-2010-42 14 42 DG-1611-21 4 39 DM-1210-06 4 17 DM-2210-01 17 17
DF-1810-38 6 43 DF-2010-43 1 44 DG-1611-24 11 26 DM-1210-07 6 17 TE-0063-03 13 21
DF-1810-41 15 34 DF-2010-44 2 44 DG-1611-66 10 17 DM-1210-10 12 17 TE-0063-03 13 22
DF-1810-42 14 34 DF-2010-45 3 44 DG-2010-52 6 44 DM-1210-14 14 17
DF-1810-43 1 37 DF-2010-46 4 44 DG-2010-77 10 44 DM-1210-17 11 18
DF-1810-43 6 39 DF-2010-58 3 42 DL-1410-35 7 39 DM-1210-19 13 18
DF-1810-43 4 40 DF-2010-88 4 42 DL-1610-16 4 35 DM-1210-25 17 18
55