zz- z3

Re- \z- zz,

AF,

a*bry

1t@

N?,47./ tsheer 1 or 2)

<=+,

fi r'e

- AMI-

3+c

-P

"7'

fL\\ \B$
\'/

\s,[\

NOIE

OESCRIPTION

ENGlNE,AMI37O ASET(REV A)
RPM:3701210d
AIRCOMPRESSOR: MERITOR,JVABCO313
ENGINE BRAK:MACK

CLLICH: CL7931
FLYI,VHEEL HOUSING: ALUMINtIM
arR

10

coMpREssoR aRRG(MERITOR WABCO 313)

(sEECO|\PONENf)

FR 112603 TO
AIR COMPRESSOR PIPING ARRGT

(SEECOMPONENT) FR112603fO
AUXLIARY SHAFT ARRGT

49

!lce-21

!0

454GC72P5

6!

456GC

1!

FR 112603

fO

CRANKSHAFTARRGT

(SEECOMPONENT)

FR 112603 fO
CLUTCH ARRGT(CL7gA1)
(sEE CO|\PONENT) FR 112603 TO

I_LYWTiEELARRGT
(sEE CO|\PONENT) FR 112603fO
CYLINDER BLOCK ARR6T
(sEE CO|\PONENT) FR 112603TO
CYLINDER HEAD AND VAr\ ARRGT
(sEE cor\PoNENT) FR 112603fO
CYLINDER HEAD COVERS ARRGT

(SEECOIPONENT) FR112603TO

l2ls-ZLs

1!S

ELECRONIC CONTROL UNIT ARRGT

(SEECOMPONEN) FR112603TO
HARNESS ANO SENSOR ARRCT

IIIGEZ

1!9
!9q

(sEECO|\PONENT)

RF

11S

FR112603TO

CAMSHAFT ARRGT

11HB 73P3

109

149

CRANKCASE BREATHER ARRGT

(SEECOMPONEN

7l

12p

(SEECOMPONENT) FR112603TO

313GC 711P3

lzq

(SEECOMPONENT) FR1126O3TO
EXMUST MANIFOLD ARRGT

(SEECOMPONEND

1NLET MANIFOLD

.1.9s

FR 1123

fO

FLY\]VHEEL HOUSING ARRGT(ALUM NUM)

(SEECOMPONENT) FR 112603 TO
HIGH PRESSURE FUEL EWD
(SEECOMPONENT) FR 11203 TO
LOWPRESSURE FUEL PUMP ARRGT
(SEEmMPONEN) FR 112603 TO

ARRGT

(SEECOMPONEN)

FR 112603 TO
LO\ryER CRANKCASE ARRGT

l-9!

(SEE COMPONEMT)

(sEE oOIVPONETIT)

49

(sEE COI\TPONENf)
(SEE COI]IPONENf)

315GC71P2

2&
333G873P5

PISTON PIN,RINGANOCONNECT1NG RODSARRGT

(SEE COI\'PONENT) FR 112503TO
TIMING GEAR COVER ARRGT

(sEECOIPONEN]] FR112603fO
TURBOCMRGERARRGT

NO'E

49
?cq

&
$q

631Gc 72
466GC

7rP6

OESCRIPTIN

(SEECOMPONENI)

(SEECOIMPONEI\'T)

!!5GEJ1
l07cc

74P3

312GS07

FR 112303

fO

TURBOCIARGER OIL AND DRAIN ARRG

(SEECOMPONENT) FR112603TO
VALVE LIFR,ROCKER ARM,BRACKET AND PIISH
FR 112603 TO
VIBRAION DAIIIPER AND FAN DRIVE ARRGT
(sEE COMPONENf) FR 112603 TO
WATER MANIFOLD AND THERMOSTAT ARRGI
(SEECOMPONEN FR 112603 TO
WATER PUMP ARRGT
(SEECOMPONENTJ FR 112603 TO
SHORT BLOCI( ANO BASIC ENGINE ASSEMBIY
APPLTCATTO I.|STRUCT|ONS(E7 EUp &,SED
(SEE COMPONENf)

^*it

3ltcBfN6hel ot,

Prb Lilng Prir

Q'Y
AIR COMPRESSOR ARRGT(MERITOR
(REF 36GBA223XREV B)

.t

GASKET.AIRCOMPRESSOR
FR OS070f TO
FLANGE SCREW'HEX HD(MI2{1.75X40MM)
FR 090?01 'Io

4
5

FR 090701 TO
1

AIR COMPRESsOR
{SEE COMPONEN

TUSE,SHAF

WAACO 313)

'SSY(MERrOR

fO OMPRESSOR

FR 090701 TO
FITTNG,FUEI SWVEL
FR 072sO2 TO

OIL FEED

[email protected]

3oto6 12254

tstwtl

d])

lllstrlo P;int

DESCRIPIION
AIRCOMPRESSORASSYIMERITORIVAEC
313)(r4OCFM)

sB 26101!
AIR COMPRESAOR REPLACEiET
(SEE SERVICE BUTIEIIN)
AIR COMPRESSOR COMPLEIE(MERITOR WABCO
ss313.NON THRU DRVE)(140 CFll)
FR 031601 TO 032207

AIRCOMPRESSOR COMPLETEIMERITORWABCO
ss313,NON-IHRU OR|VEX140 CFM)
FR 032307 TO
ELBOW(9o

DEGX38'NPTFX'ALIai

FR031601TOU61302
ELBOW(90')pIA'NPf)
FR 061402TO
ELBOW(45 DEG)|7A !4X3/3iNPIFX5/A' TUBE ODI
FR031601TO
KII,AR COMPRESSOR HEAI,IM
ss313)
(SEECOMPONENT)
F1 . FOR AN XCHAGE UNIT. ORDER

a*@11y .eoGB 7Ps tsh.41

1)

1'
i

KEY

.1

AIR COi'IPRESSOR PIPING ARRGTIREF 49OGBS5I O'

IREV AI
1

TUBE.WAIER RETURNO'VABCOAIR COMPRESSOR)

ELBOW(9o DECX3/S'NPT)
FR 040903 TO
HOSE

ASSYI4 REAUREO)
FR 040S03 TO

llosEfls/s2" tD,3l4 ODXORDER BULK)

FR 090$1 IO

FR 090501

IO

HOSESTLICONE(.62' tO)
FR 040S03 TO
CLAMP,HOSE(MN 0.66 ,lttAx 1.06)
FR 040303 fO

TUBE,AIR CO]MPRESSOR WAIER REURN

FITf ING,SWVEL(3/4!6THD)

FR 040903 TO
1
1

FR C40903 TO
CAPSCRWHEX FLANGE HD(WPREVAILING

TOROUE PATCH)(M10X1.6OX16)

ashy .s3cn n.I o,r)

I
l
I

DSCRIPIION

auxjlraRy
1

SHAFT aRRG(REF 4s3cCS432){REV C}

SIIAFT,AUXILIARY DRIVE
FR 11139?

coNstsTs oF:

fO

031 102

SHAFT,A]JXILIARYDRIVE(11 SPLNES)
FR 032595 TO
GEAR,OIL PUMP DRM]NG(17 EETH)
FR 032596 TO 06-2CO2
GEAqOL PUMP ORIVING(17 fEEI}i)
FR 062102 TO

SPROCKEf,AIR COMPRESSOR DRIVING

FR 032596 TO

SIIAF .AUXILIARY ORIVE

FR031202fO
SHAFT,AUXILIARY DRfVE{11 SPLINES)

18
1C

FR 120101TO

633G8 320

GEAR.OIL PUMP ORIVING 7 TEETH)

597GC 210

SPROCKET,AIR COMPRESSOR DRIVING

FR120t01TO
1

I
1

GFIR.AUXILIARY DRVE SIIAFT(37 TEETH)

FR111397TO
Nut,auxuaRy DRtvE slurr celR(Ms:xu )
TIJEE.SHAFT TO COMPREsSOR OIL FEED

(r-1l4 LONG)

FR 111397 TO 0,10593

^t

.ay lrtcc

t1

(h1

dt

lllusbon Pint

DESCRIPION
BREATHER ARRGT(REV D)
1

coNstsTsoF:

FR 0927S7 TO 04259S

BREATHER,HOI'SING
1

27scB

2i--.

FILTER ELEMENf ,ENGINE BREATHER

BREATI.IER ASSY

BREATHER,HOUS]NG(BLACIQ

1B

FR 042699
1

t"

fO

FILTER ELEIIIENIENGINE BREATHER

rD,3 oD,1.5,THCK)
FRC2699TO
cqPscREqHEx FLANGE ND(M3X1.25X25)
FR 092797 TO

2
1

FR 092797 TO 012509
HOSE,BRE^THER(1" ODI
FR 092797 TO 062703
HOSE,BREATHERO"OD)
FR 062303 TO
CLAMP HOSE(*16 MIN o.8|?MAX 1.50 )
FR 092797 TO
O.RIG BREATHER HOUSING FLANGE
(2.234^ ID,2.512" OO.139" THTCKJ
FR 0426991O
GRNG,AREATHER CAP TO NOUSING

(3.109 tD,3.337' OD,.139, THtCK)

FR 042699 TO
F1 NSS . NOT SERVICED SEPAFATELY
F2 . THESE ITEMS ARE FOR SERVICE ON Y

asbry

1516C

rar6

pherl 1)

,/'1

XEY

c,{t StlAFT
1

ARRGT(REF 454GCS,|257XREV.B)

CAMSHAFT ASSY
FR 030.t02TO

coNsFrs oF:
NSS
1B

66368 411

I
I
I

CEA&CAMSHAF(IO TEEI)
FR 020402 TO

fHRUSWASHER(S'A'OO

3'

rD

14)

FR 020402 TO

CAPSCREWHE(f LANGE HD{W]PREVAIUNG

TORQUE PATCHXM8X1.25X12)
FR 030102 TO
NOf SERVICED SEPAFATELY.
F2NAP-IION"APPTICABIEPART PARSDONOT
APPLY TO 1HIS'F! VAR|ANON
F1 NSA -

:*'1
l5
t6

d
2A

10
11

17

12

w .1

10

\26

13
2A

'\
a
3

t:

22
1B

28

I
26

KEY

PAR NUMBER

l,O?E

oMNKSHAFTARRGT(REF456GCS5144)(REV H)
CRANKSRqFT ASSY(STANDARD)

CRANKSHAFT(STANDARD)

GEAR,CRANKSHAF (45 TEETH)

FR031793TO
P|N,DOWG(D|AMOD)(96, X 1 lz"LONG)

FR 031793 TO
KEY(3,X9,12 rHtCK29,32" LONG)

CRANKSHAFI ASSY(,002" UNOERSIZE)

NSS

CRANKSTTAFI{,002' UNDERSIZE)
1
1
1

GEAR.CRANKSHAFT(4s TEEf H)
FR 031793 fO
PIN,DOWEL(O|AMONDX9/16'X 1-f2' LONG)
FR 031793 TO
KEY(33'X/32' THICK,2SB2" LONG)
FR 031793 TO

lllRlJsfwASHER(LowER)(sTD)(.l391.1rt

THCK)

'IIIRIJSTWASHER(UPPERXSTO)(.1397.141' THTCK)
BEARING.FRONT MAIN(UPPER)
BEARING,FRONT MAIN(UPPERX.OO2' U/S)

r0
11
12
13

(.002" u/s)
BEARING,INTERIEDIATE MAINIUPPERI
BEARING,INTERMEDIATE I\'L\IN(UPPERX.OO2' U/S)

ss
NSS
NSS
NSS

1
1

BEARING,CEN ER MqN(UPPER)
BEARING,CENER IVIAIN(UPPERX.OO2' U/S)
BEARING,CENERAND REARI'AIN(LOWER)
BEARING,CENTER AND REAR MAIN(LOWER)
BEARING.REAR MAIN(UPPER)
BEARING.REAR MAIN(UPPER)(.002' U,)

SHAF ASSY.IDLER GEAR

FR 031793 TO

INCLUDES:

sTscREwsocKEf

13

67GB

32

':,.

BUSHING(3-1/2' tD X

HEX fl D(M3X1.25X1OMM)

l-12

LONG)

FR 031708 TO
ScREw,FLANGE HD(M12X1.75X70MIV)
FR 031793 TO
GEAR A6SY,IDLER(CAM)(43 f EETH)
FR 031703T0
INCLUDES:
BUSHTNG(3.1/2' tOXl
LONG)
FR 0602S7 TO
KIT.MAIN BEARING(STADARD)
(sEE COTVPONEN) FR 031793IO
KIT.CENTER MAIN BEARINOTHRUSTWASHER

'

/2

4<
22

;,;;;,-

(SERVICEXSTANDARDX.I4O' THICI9
(sEE COTVPONENT) FR 03173 TO

KEY PARTNUIBER OTY NOTE

57GC2145 1
4
25 64G821333 1 F5
26

64GB

F5

27

64GB21e'4O 1

F5

?A

e!cE')fi'1

T5

?l

62GB

21339

23164

1
Kr

OESCRIPfIO'{
KIICRANKSI]AFT AND BEARING(SERVICE)
(SEE COMPONENT) FR 031793 TO
CENIER MAIN BEARINC PAIR
(IJPPER AND LOWERXSERVICE)(STANDARD)

FRO MAIN BEARING PAIR

(UPPER AND LOWER)(SERVICE)(STANDARD)
INERMEDIAE MAIN BE.ARING PAIR
(UPPERANO LOWERXSERVICEXSTANDARD)
FR 031793 TO
REAR MAIN BEARNG PAIR

(UPPERANO LOWERXSERVICEXSTANDARD)
CONNECTTNG ROD BE}1R|NG pAtR
(UPPER ANO LOWERXSERVICEXSANDARD)
(sEE CO|\PONENT) FR 031793 TO
F1 NSS NOT SERVICD SEPAMTELY, FOR SERVICE,
OROER CMNKSTIAFI AND BEARING SERVICE K]T,

57GC215.

SS NOT SERVICED SEPARAIELY FOR SERVICE,

OROER REOUIRED THROSTWAS
(IIEM 22) EACH KIT CONSISfS OF (1) UPPER
AD
LOWER THRUSIiV'ISHER.
F3 NSS , NOT SERVICED SEPARATELY FOR SERVICE,
OROER REOUIREO MAIN BEARINGSERVICE KIf
(tTEt 21) EACH Kll CONSTSTS OF I ) UFPER
ANO(1) LOWER MAIN BEARING.
F4 - KIT CONSISTS OF PARTS #25 fNRIJ IB3.
F5 - FOR UNOERSTZE irAtN SEARTNG pAtR SERVTCE
KITS, USE THE REOUIREO STANDARD KIT PART
NUMBER AI]D APPLY THE REQTIIRED "P' NUMBER
AS FOLLOWS|
F2

'

I)

p2 =.002,U/S
pio
=.010'Us
P20 =.020'U/S
P30=.030'U/S

EACH XtT CONS]S]T OF (1) uppER AND

LOWER MAIN BEARI6,

0)

a*.ty

ltHE

nn h..tt .1)

Sl
?69)
'1

DESCRIPfION
CLUTCH ARRGT(CL7O31XREF 1 1HBS516)(REV D)

cluTcH aNo otsc assY(cl7s31)

COMPONED FR 121197 TO
CAPSCREqHEX HD(M1oxr.5X60MM)

(sEE

FR 121197 TO

LOCKWASBER(|10 tD)

FR121197TO
BEARTNG,BALT(1,116" D,2-53l64 OD)
FR 12229ATO 032002

BEARTNG,BALLI-M6'tD,253/64' D)
FR 032102 TO

F1

MP - NONPPLICAETE PART.

PARTS DO NOT

asNy

sjoaa

phdt

ot t)

DESCRlPNON

s8212013
1

FLYIVHEEL ARRGT(53OGBSs7OXREV C)
MACK FLYWHEEL RESURFACING
(SEE SERVICE BULLETIN)
FLYI/VNEEL ASSY(117 TEETH)

FR121697TO
NSS
NSS

GEAR,FLIWHEEL AARTER(117 TEEIH)

SCREW(M16X1.51MX4MM)
FR 121697TO091601
CAPSCREW(I16X1.5)(FL\''HEEL TO CRA.KSHAFI)
FR091701TO
WASHER,PIAIN(M13 ID)
FR 121397TO091301
BEARING,BALL(1-3/16 1D,243/3tf"OD)
FR 121697TO 122193
F1 SS , NOT SERVICED SEPARATELY FOR SERVICE.

assdy

23e@ 71P12 tshe.t

d t)

0-"

Jb.-1S

>1

1S

20

l9

23

ts

I -"r"

20

l) i9

19 20

l9

17

t9

1
2
4
5
6
7
a
I
10
11
12

5552M
79AX 73

239G8

B6AM44

RF
1 F1
1
6
6

7O2GC238 1
5007
10AM sO2
49AXU4
49AX233
49,)(2342
133GC233
115GC316

2714

2
2
7
1
1
1
6

i3 31ax26s 4
l4
15
16
17

I07AM5OO9
133GC239
133GC237
1A3GC24O

$
1
2A
21
23

133GC252
45M231
57A'M5
396,qM 5003

24

277GC

3
1
1
1

CYL NOER BLOCK ARRG{REF *9GAS5532)(REV D)

CYLINDER BLOCK'SSY(SHOP)
FR 061702 TO
PLUG,OIL OqLLERY(CARBON S-TEELX3/4'OIA)

(SEECOMPONEN

SLEEVE IJEE FITTING(1/4'' IO)

CAPSCREVI/,HEX FLANGE HD(WPREVAILIG
TORQUE PATCH)(M3X1.25X12)

HRUSTWASHER,AUXILARY ORIVE SHAFT

(334

' DtA,1/4" THTCK)

WASHER,PLATN(M8 tD)

CAFSCREW,HEX HEAD(t\rt3X1.25X20)
FR 061702 TO
PLTIGO/4' NPT)
FR 061702 TO

PLUG(3/8 NPT)
pLrJG(ZtNC FtNtSHXl/2lNpT)
PIN,DOWEL(D|AMONDX9/16' X 1-112, LONG)

NOZLE COI\PLETE,P STON COOLING OIL SPMY

prN

srRArc'ii,9:f

l''i,i? .""",

STUO(M12X1.75X6OM]\)

o
P|N,OOWEL('3 X1-2182' LO)
PTN,DOWEL(11/16X1-21/32 LONG)
PIN.II]MNG GEAR COVER DOWEL

(1z

XtV4

LONG)

277GC 32

23M

6
7
I
1
1

ptN,E.U.p. ANTi-ROTA|ON(9/32' OD,11/16)

PLUG,TEFLON COAED(SPEC|ALX,S'NPT)

WASHERI6.2MI tD,tg.gt\M OD,I.5MMTH|CK)

PLUG,FERROUS(M20X1.5 TAPERED THREAD)

(WIHREAD SEALANT)

PLUG,OIL LEVEL INDICATOR(DIPSTICI9HOLE

(M16X 1.5)

ll
11

5553M2 1
332G8232 1
239G8

42 .*2sx32 AR

CYL|NDER BLOCK,"SSY(SERV|CE)

(SEECOMPOET)

FR 032103 TO

COVER,CENTRIFUGAL OIL DRAIN CYLINDER BLOCK

l/3'THC|9

srLAsrc,ruEESl'#3,13*or"

"r.",

KEY

PARTNUMBER

OTY NOTE DESCRIPTION

(COLOR CMNGED FROM WTIITE TO CTEAR)

43

66AM

29

5-1GC2179 Kf

2I
@
!1

57GC3I33 1
57GC 21
Kt
sTCCZAO KT

CAPSCREW.HEX FLANCE HDWPREVAILING

toRaLiE oarcF{M1oxt 50xtsl

GASKEf SEIIENGINE LOWR(IA//O VALVE GRINDING

GASKEf OR CYTINDER HEAD GASKETS)

(SEECOMPONEN)

FR 061702 TO 102403
ENGINE GASKE SET(LOWER)
(SEE COMPONENT) FR 102503 TO

Ktf,AlltLtARY SllAFf aUSH|NG{SERV|CE)

(SEECOMPONENT)

FR 061702 TO

KIT,CAMSHAFTBUSHING{SERVICE)

(SEECOMPONENT)

F1 , NOT A SERVICEABLE

FR 061702

fO

FOR SERVICE,
ORDER CYLINDER ALOCK
SERVICE
''sSY
|TEM # 35,
'6SY,

asmhry zse6B

lsh.61 o1)

100

ir(9
b'

*t-, ,<\=

eo*-_-l
\e0

6*

10

lt0

,,'

F
60

90

i zli
110 sb60

\o

10'

20

1102

KEY

NUMBER OTY NOTE

23SGB5552M RF F1

PART

-to

59GA3?

OESCRIPTION
CtatNDER BLOCK ASSY(SHOPXREV D)
BLOCK,CYLTNOER(BARe BLOCK)
FR $05m TO

F2

BUSHNG,CAMSHAFI
FR 030702

rO 101002

BUSHING,CAIISHAFI

30

1G833

40
50

70t)<B1Z
42rGC 265ir2

70
30
00

223G841
42rGC 265t\i

BUSHING,AUXILIARY DRIVE SHAFI

(2.06 tD,2.3f OO)

1

2
6

409Gc 3?M

12

FR 030702 TO
PLUG,EXPANSON(133" NOM. OtA)
FR 030702 TO
BOLTBUTTBESS(M12X1.2sxt1oMM)
FR 030702 TO
BEARING CAPS,MAIN(FRONTANO IITERMEDIAIE)
BEARING CAPS,MAIN(CENTERAND REAR)
FR 030702 TO

BOLIBUTTRESS(Mt2Xl.2530MM)
FR 030702 TO
SCREqI\AIN BEARING CAP(M16X2Xf 54)
FR 030702 TO
SILASTIC,TUBE(CIEAR)(ORDER BULN
(COLOR CHANGED FROM WHIIE TO CLEAR)

'

GurDqvalvEllE'^i,?*o.o'o^u.,ru" oo

+/_.0002i,_396' tD +/_ .005.,1/2 LONG)

FR O3o7o2 TO

'

SLEEVE,CY]-INOER
FR 030702 TO
F1 , NOT A SERVICEAALE

ASSY FOR SERVICE,

REFER TO YOUR 239G8 CYLINDIR BLOCK ARRGT
FIGURE FOR APPI]CABIE CYLINDER BLOCK
SERVICE ASSY PART NUMBER

F2 NSS .

NOf SERVICED SEPARATELY

M6ty

732G8

fM tsh*|l

5
11

t>
*A

N
\>

/saY

a
\i

CYLINDER HEAD AND VALVE ARRG'TGEF

(REVH)
CYLINDER HEAD AND VALVE ASSY
FR 032102 TO
CYLINOER HEAD AD VALVE ASSY

(SEECOMPONENT)

(SEECOMPONEN) FR061403TO
7

CYLINDER HEAD AND VALVE ASSY

FR 031303 TO

(SEECOMPONEN)
2

2
13

GASKEI,CYLINDER HEAD
FR 032102 TO
SCREWCYLINDER HEAO(I\16X2X1 gSMM)
FR 032102 TO 0402d2
SCREWCYLINDER HEAD(I\16X2X193MM)
FR 040302 TO

ScREwCYLTNDER HEAO(|\,116X2X1 93M[)

FR 032102 TO 040202
SCREWCYLINDER HEAO(I\,l16X2X1 93MI\')
FR 041502 TO
SCREWCYLINDER HEAO(M16X2X225MM)
FR 032102 TO C40202

SCREWCYLINDER HEAD(M16X2X225M]\)
FR 040302 TO O41402

SCREWCYLINDER HEAD(M16X2X225MM)
FR 041502 TO 031 i 02
SCREWCYLINDER HEADiMl6X2X225MI\)

2
553G8 224

1
1

II

497G82124

ScREWCYL|NDER HEAD(tV116XrX225Mtr LONG)

FR 032102 TO 040202
SCREWCYL|NDER HEAr)(t\rt16X2X225Mt\ LONG)
FR O41s02 TO 031102
scREw,cYLtNDER HEAO(t\t16X2X22sMM LONG)
FR 011503 TO
GASKET,CYLINDER HEAD(FIRE RNG)
(FIAI/RECTANGULAR TYFE)
FR 032102 rO
ELBOW(9o OEGX'A,13X3A' NPTF)
FR 101303 TO 042604
F]T|NG,O|LOEE,3/3' NpI TO 2X 3L/4 -13)
FR 02704 TO
FITTING.OIL(3/4'-13 INVERED FLARE PLUG)
FR 042704 TO
CONDUT,CONVOLUTED{NON.MFIALLICI5/3' ID)
(BLACK WGRAY OR GREEN STRIPE)(ORDER BULI9
CONDUIT CONVOLIJTED(NON]\'EALLICX.5O'
.69.I' 9D)(ALACI(GREENXORDER BIJLK)

ztlcB

356F6

FR 042704 fO
HOSE ASSY,TIJRBO OIL SUPPLY(3A' ID,12" OD)

FR 101303 TO 042604
HOSE,SSY,TURBO O L SUppLy(.33 1D.50 OD)

(33 LONG)

Kf

]DX

FR 042704 fO
KIT,CYLINDER HEAD GASKET(SERVICE)
(SEE COMPONENT) ,FR 032102 TO
F1 . THls ASSEMBLY IS AVAILABLE AS A

REMANUFACTURED PART ORD

I
DE6CRIPTION

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KEY

DESCRJPON
CYLINDER HEAD ANO VAL\,E ASSY(REV G)

1q

(SEECOIVPONENT) FR101301TO

29:

KEY,VALVE SPR]NG WASNER

FR 090701 TO
SEAL,VALVE STEM OIL
FR 090701 TO 032002
SEA!,VALVE STEM OIL
FR 0321 TO 052202
SEAL,VALVE STEM OIL
FR 052302 TO
SPRING,VALVE(RIGHT HAND WOUND)
FR 090701 TO

'

4:
12
12

@
690GC 410

VALVE.NLET

5ol

FR 090701 TO

00303

VALVE.NLET
FR 030403 TO
W'HER,VALVE SPRING(RO OCOIL)
FR 090701 fO 062003
M"SHER.VALVE SPRING ROf Af OR
r-R 062103

575cr1115

722GC315

fO

FR090701TO101701
SPRINqVALVE(LEFT HAND WOI.JND)
FR 101301TO
W'HER.ROTA OR VALVE SPRING
WASHER.VALVE SPRING ROIAOR
FR 062103 TO
PIN.VALVE YOKE GUIDE(7n6' DIA2-13l13' LONG)
FR 050503 fO 031503

100

PIN,VALVEYOKE(W/OGROOVESX.43Ay/B99
2 51/64" LONG)

FR031603TO
WASHER,VALVE SPRING
FR 062103 TO

OD,

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t326 5ltoll lste{ r

ort

_A$uyn2aB$30N
NOTE

NqL-_
.2b,

71B310D

71G83111

DESCzuPTTON
CYLINDER HEAD ASSY(REV D)
CYLINDER HEA]
GUDE INLFT AND E(HAUS VATVE
FR 0SO?01 TO 052202
GUIDE,INLE ANO E(HAUST VAL!
FR 052302 TO
FR 090701 TO
ISERT,INLET VAIVE SE.AT
FR 090701 fO
INSER ,EXHAUST VATVE SEAT
FR 090701 IO

50

30

FR 090701

fO

PLUG,EGANSO(,I3/16" NOM_ DtA)

FR 090701

fO

INSERIINJECION NOZLE HOLER(22MM)

30

FR 090701 TO 0304@
NSERT,INJECTION NOZZLEHOLER(22MII)

FR 030502 TO
PN,VALVE YOKE GIJIDE(7/16" DIA2.1316' LONG)
FR 090701 TO 03)203
F1 NSS ' NOf SERVICEO SEPARATELY

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KEY

DESCRIPTON
CYL1NDER HEAD COIERSARRGT(REF 337G8S541)

sB 211025
1

REVISED OIL PAN MOUNTING SOLATORS

(SEESERVICE BULLEIIN)
PLA E,ENGINE INFORMAf ION
FR 011402 TO
COVER,CYLINDER HEAO
FR 011402 TO

FIffl NG,ELECTR|CqL CONNECiON(t-plN)

10QE2142

FR071001TO
1

COVER,CYLINDER HEAD
FR 011402 TO
INCLUDES:

AaaE21A2

FrfTlNG ELECTRTCAL CONNECTTON(1-p N)

BOLT ASSY,ISOLATOR
FR 011402

fO 121702

BOLISHOULDER(I\3X1.25X103MM)
FR 101493TO

PAl3A2 tD)
FR 101433TO
ISOLATOR BOLT ASSY
FR 121302 TO 021304
lsoLAToR,oLL

BOLT,SHOULDER(|\3X1.25X1 03M[)
FR 110102 TO
ISOLAOR.CYLINDER HEAO COVER

FR 110102TO
ISOLATOR BOLT ASSY
FR 021404 TO
1

BOTT,SHOULDER(M8X1.25X103MM)

ISOLATOR,CYLINDER HEAD COVER

FR

41GC212

'|

5B

110102fO

FR 110102TO
tsoLAToR s tuD pssY
FR 011402 tO121702

STUD,VAL\ COVER(3X1.2sMMX7oM)

tsoLAToR,otL PAN3/32 tD)

FR 101493 TO
ISOIAOR STUD
FR 121302TO021304
'SY
STUD,VALVE COVER(IaX1.2sirMX7OMtM)
FR 1i0102 TO
ISOLATOR,CYLINOER HEAD COVER
FR 110102 TO
ISOLAfOR STUD ASSY
FR 021404

616GC39M

fO

EACHCONSISTSOF:
STUD,VALVE COVER(I{AXj.2sMMX7OMM)
FR 110102 TO
ISOLATOR.CYLINDER HEAD COVER
FR 110102

fO

DEgCRIPTION
PLATE,ENGINE INFORMATION
(Et4SStON VALVE AOJUSTMEr)
FR 011,t02 TO 123102
PLATE ENGINE INFOFT'ATION

i
342SX 32

5]L/'.STIC,TUBE(CIEARXORDER BULK)
(COLOR QHANGED FROM WHITE fO CLEAR)
FR 011402 TO
GASKET CYTIDER HEAD COVER

2
2
s54GB 321

FR0i0103TO 033rO.
LABEL.ENGINE IFORMANON
FR 000104 TO

2
1

FR011402 fO 111102
GAAKEICYTINOER HEAD COVER
FR 121a02 fO @090s
GASKET,CYLINDER TIEAD COVER
FR 02100AfO
ELSOW(9o

DEG)(5.13rc/AlPrF)
FR 02502 fO OAr 102

^s6tty

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DECRIPNON
ELECTRONIC CONTROL UNII AND SH ELOS ARRGT

(REF12[SS531XREVD)
1

COMPUTER MODULE COMPLFTE.MACK N)

irs-"".

COMFUTE I,1ODIJLE COMPLETE

BRACKEITOP ECU MOUI\'IING

FR 071603 TO
BRACKEIBOTTOI\ ECU MOUNTING
FR 071603TO
ISOLAfOR ECU MOUNT NG
FR071603TO
SHIELD,HEAT(OUTER FRONf)
FR 071603 TO
SH]ELD,HEAT(OUTER REAR)
FR 071603 TO
SI1IELD,HEAT( NNER)
FR 071603 TO
BMCKET,HEATSHIELO
FR 071603 TO

FR 072306

3
1

BRACKET,HEAT SHIELD MfG

FR 071603 fO

616GC3l4M

11

rO

SIUD,HEAT SHIELO MIG

FR 071603 fO 110503
SIUD.HEAT SHIELD MTG
FR 110603 TO
NUT,HEX FLAGE(M3X1 25X9I\IM)
FR 071603fO
FLANGE SCREWHEX HD(M6XI OX14MMI
FR 071603 TO
FR 071603 TO

c"qPSCREW.HEX FLANGE HDIWPREVAILING

TORQU PATCH(i3X1.25X35)
FR 103003 TO
FLANGE SCREW HD( HD(M12X1 7sX4Ot\rM)

1A

l9

TOROUE PATCHXM8X1.5X12i
FR 071603 TO
NUT,HEX FLANGE(I\'3X1.25)
FR 071603 fO
FLANGE SCREW HEX HEAD(M8X1 25X2OMM)
FR 07r603TO
C\PSCREW,HEX FLANGE HD(WPREVAILING
TORQUE PACHXM1oX1.50X25)
FR 071603TO 102903
.
CAPSCREW.HEX FLANGE HD WPREVAILING

FR
FR

't

07160rTO

NUT,HEX FIANGE(M12X1.75MM)

071603fO

FLATWTHER(33,64 tD,7/a' OD)

FR 110303 TO
FLATWASHER(I 1A2' D)
FR 110303

tO

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DESCRIPTON
HARNESS AND SENSOR ARRGTIREF

41fiR 5364M

HARNESS COMPLETE,ENGINE
COMPONEND FR 04@03 TO
SENSOR,ENGINE SPEEO AND POSITION
FR 040903 TO

(sEE

sHtM,E.U.P. ENGTNE SpEED SENSOR(.015' f HtCtg

FR 040903 TO
sH M E.U.P. ENGTNE SpeED SENSOR(.O3O THTCK)
FR 040903 TO
CAPSCREW,HEX FLANGE HD(WPREVAILING
TORQUE PATCH)(]V6X1X16)
FR 040903 TO

1
1

FR0409!3 TO
CAPSCREW,HEX FLANEE HD{WPREVAILING
TORQU PATCHXT\6XiX16)
FR 040903

fO

CLAiIP,EUP WRING HARNESS

FR 040903

fO

CAPSCREW,HEX FLANGE I]D(VV/PREVAILING

TORQUE PATCHXM3X1.2sX12)

FR 040903 TO

SENSOR,TEMPEMTRE(COOLANT)
FR 040903-tO

SENSOR,PRESSURE(ENGINE OIL)
FR 040903 TO
1
1

SENSOR,TEMPERATURE(BOOSIAIR)
FR 072203 TO 033104
SENSOR,TEMPEMTURE(BOOS AIR)

FR 090104 TO
SENSOR,fEMPERATURE(COOLAN)
FR 040903 TO

PLUG(Z|NC

FtNiSllXl/2 NPn
FR 040903

fO

SENSOR,ENGINE SPEED AND POSIT]ON

r-R 040903TO
1

SH[\,E.U.P. ENGNESPEED SENOR(.O15 THICK)

FR 040903 TO
SHIM,E TI.P. ENGINE SPEEO SENSOR(.o3O' TNICKI
FR 040903 TO

CAPSCREW,HE FLANGE HD(WPREVAILING

TORQUE PATCHXM6X1X16)
FR 040903

FR 040903 TO
1

FR 040903 TO
CAPSCREW,HEX FLANGE HO(W]PREVAILING
TORQUE PATCHX\3X1.25X12)
FR 040903 TO

FR
1

cLAiP(6

04C903fO

tD)
FR 04C903 TO

FR 040903 TO
SENSOR,INLE AIR BOOST PRESSURE

Pa.b Lbtng Pnnt

35

36

SHIM,E.U.P. ENGINE SPEED SENSOR(.O4+' IHICK)

FR 102303 TO
SHIM,E.U.P. ENGIN SPEED SENSOR(.o4'' fHCK)

l,t I,HEX FTANGE(M1oX1.5X21.3)

FR 091003

fO

FR 120003

fO

1
I

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EXf iAUSf MANFOLD ARRGTIREF

A)

I,iANIFOIO,EXHAUS IFRONT AND REAR]

a .-ree;;-3

616GC

245ira _l

@ I reeai2-- l
5

FRoor02

GqSKET'EXHAUST MANJFOLI)

12
1

STUD,EXHAUST MANTFOLD(Mi2X1.7$G0MM)
FR 030102 TO
NUT,HEN FLANGE(Mi2X1.75]
FR 030102 TO

laNlFoLD,E(|iAUST(CEf ER)
FR 030102 TO
STUD,EXHAUST MANIFOID(M12X1_?5X6OMM)

FR 030102 TO

GASKE.TURBO TO EXHAUST MANIFOLD

FR 0301@ fO

FR otoSol To
$uq/r10x1_5x62MM)
FR0l0s03To

L.tthry 310c

71

(Sht 1)

3
a

5t

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63cc 4216M

634GC4224M

DESCRIPIION
FLYIVHEEL NOUSING ARRGT(AIUMINUM)
(REF 634GCS5322XREV H)
HOUSING ASSY,FLYI]!+iEEL
(sEE COMPONE|) FR 062201 TO 111704
HOUSING ASSY,FLYWHEEL
(SEECOMPONENI) FR 1II3O4 TO
SII?STIC,f UAE(CTEAR)(ORDER BULI
(COLOR CHANGED FROM WHITE TO CLEAR)
FR 042093

fO

ccpscREwHEx(M16XrX75Mt)
FR 0-42093TO
caPScREWHEX(M16X2X50MM)

FR0!209aTO
1

COVER,MTG BOLT ACCESS HOLE

FR 032201 rO
GASKET,TIMING HOLE COVER

FR 042093 TO 062101

CAPACREWHEX FLANGE HD(WPREVAILING

TORQUE PATCHXMGX1X12)
FR 062201 TO

wasHERFA4S'lD

932'-1-1132'OD,

9/6415/32 TH|CK)
1

FR 042093 TO
FLUG,AqRRNG DEVICE HOLE(1.3l4)
FR 042093 TO
sEALf -12, tD,1-3l4' OD)
FR 042093 TO
O]L SEAL,CFANKSHAFT(REAR)
FR 031601 TO
OIL SEAL AND SLEEVE ASSY,CRI\KSHAFT{REAR)
(SERVtCE)
FR 042093 TO
F I CMNKSHAFf OIL SEA! AND SLEEVE ASSY(REAR)
{sERVrCEt TNCLUDES |TEMt 14.

a"itt .t cc12r6 (stBtt

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DESCRIPfION
FLYWHEEL HOIJSING ASSY(ALUIINUM)IIEV B)

HOUSING.FLYWHEEL{ALUMINUM IE CASI1
HOLJSING FLYWHEELiALUMINUM DIE CASTJ
PLUG,EXPANSTON(136' NOM, DtA)

FR 033001 TO
PLUG,SMP LOCKTYPE(BLACK,PLASTIC)

FR 033001 TO

Fl - HOUSING WIH 4 BOLT SIDE PADS AND USES

l OMM

TRANS'ISSION MOUING BOITS. REFER

TO SERVICE BULLETIN SB-211-021 DA'TED

fl1.

wl'ITI 6 BOLT SIDE PADS AND U6ES

TRANSI\SSION MOU'ING SOITS. REFER
TO SERVICE BULLETIN Sg2I I.021 DA'TED

F2 - HOUSING
1OI\M

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KEY

IUIIBER OIY NOfE DESCRIPTION

4771'872P4 RF
OIL FILLER AFRGf(REF 4ZCBSs2gXREV

222G8213 I

cAeor F*tR[?,ti1B

222G833
3t2gx32

CAP,OtLFttIER(S5/td HT)
FR053103TO

36,4.I\'

'1
1

1
AR
2

493
477G8 493,\
4'GB

I
I

A)

0..*.

SILT.STTC,TUBE(CI EAR)(ORDER SUU<)

(coLoR cHATREft?Tx/HrfJ ro cLEAR)

CAPSCREqHEX FTANGE HD(WPREVAILIo
TOROUE

4
4

PAR

PATCHXMtoxl.toes)

SPOUT,OIL FILL AND TI]RBO DRAIN

FR 020100 TO 010903
SPOUT,OL FILL AND TURBO DRAIN

tsdnbty aas6

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Parts Lbns Pdnt

QfY

12GB 402M2

lr2GB 493M2

DESCRIPfON
OL FILTER ARRST(REF !A5GBS5g15XREV 8)
OIL FIITER ARACKFT ASSEMBTY

(Sff COMPONEO

FR oA0303 TO l02tl03
OIL FILfER BMCKET AY(CENTRIAX UTTRA

(SEECOMFONT}

FR 102503 TO

OIL FILTER ASSY

G.

G,d"S(Ef ,OI! FILTER BRACKET('3Z' THICK)

FR

60303 TO

FR 060303 TO

CAPSCREI/,HEX FLANGE HD(WPREVAILING

TORQUE PATCHXM12X1.75X4O}
FR 060313T0
FR 060303TO

lll3trao Print

a..tbty

112cG

$2n2$h.41 .t1'

P.r!8 Llenq Pint

DESCRmlo
.1

1B

uzacwu

'I

1C

10

(REVA)
OL FIITER PISSY,CENTRI.MAX ULTRA PLUS

col,lststTi oF:
SIUD,CNTRIFUGAI OJf FILTER
CENTRIFUCE ASAY
6EAI.CENTFIFUGq! OIL FILTER COVER

c(t/4'Nm

PLt

EFACKET,OIL FILTER/OIL COOLER

FR 060303 TO

32G8163

FR 060303 TO

ADAPTER,OIL FILTER(I.1/ A-I6UN)

FR 060303 TO

t12c8a93

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NO'E
OIL FILTER BRACKE A.sSY(CENTRLMAX

5GB t365M

1
1

142G8 5t9M

otl FtLfcR aasy(cENtRlttJ( uLtM plu6)

(SEECOMPONENT) FR OAl103 O
,PLUG(I/4NPTI

FR!31100fo
ARACKET.OIL FILTER/oI! CLER

'

FRo3ltoa.to

ADAPTER.OIL FILTER(1-1/6'.16UN)
FR 0Afl03 TO

l
l

l
I

ULIFA

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Pr Ligdng Prtt

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10
5339 394005200

30

GASI(ET '"SSY(CENIRI.MAX

EfUD

ULTM PLU$IREV DI

50

5039 3936600

INCLUDES;
NSS

GRING
LABEL,CEN RIFUOqL OIL FILIERICENTRJAX
UTTRA PLUS)

FRImSCTo
F1 NSS - NOf SERVICED SEP^RATETY

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'-1,

+gqfi-.

OIL PUMP ASSY(REAR SIJMPXREV A)

(SEECOMPONEr)

FR 050304 TO
CAPSCREWHEX FLANGE I]Olw/PREVAILING

foRauE
3

332G81ll5

PATCHXMf 0X1.5OX20)
FR Os030 TO

COVER,OILPUMP INLF
FR 050304TO
GASKE OIL PUMP INLEf COVER
FR 050304 TO
FITTIG AND SCREEN COMPIEE,OI! ILE
FR 050304 TO

FITTING,OILPUMP INIET
FR 100397 TO
SCREEN COMPLETE,OIL PUMP INLET
FR 100397 TO

5B
325GC 219

FR100397TO

o-RtNGl-1z

OD,1,3," tD)

FR 050304 TO

SCREWFLANGE(M1OX1.5X3OMM)
FR 050304 TO

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42N sn d 1 d

110

120

L,
s0

FAg!r[B!R

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i67-BBttr'

OL PUMP SI]B ASSY(REV A)

HOUSING COMPLETE,OIL PUMP
FR 050304 fO

BUSHINC(.025s'OO)
FR 020501 TO
CAPSCREW HEX FLANGE HO WPREVAILING
TOROUE PATCH(M3X1.25X35)
FR 050304 TO
PLUNGER,PRESS RELIEF VATVE

30

FR 050304-rO
FR 050304

fO

50
GEAR,OIL PIJMP DRIVE SHAFI(13 TEETH)

60

FR 050aot

fo

OII PUMP GEAR ASSY

6a3GB 334

FR 050304TO
1

'|

BUSHTNG,DLER GEAR(.9255'OOX1.325 O
FR 05030

fo

"1 )

FR 050304 TO
SHAFT,IDLER(OIL PUMP)
FR OtOAol fO

KEY(.62' LONG)

110

NUT,HEX{t\12X1.25)

124

wasHER(33/64' tD,1 OD,1/3',ftllcK)

FR 050304 TO

130

FR O5O3M TO
FR 050304

fO

fo

FR 05030
MRUSTWASHER(57/64' tD,2,1/16 OD, 4 GROOVES)

(WIANG)
FR 0s304

fo

i'by

[email protected])

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t\

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13

DESCRIPTION
PISTON PIN,RICNDCONNECNNG ROOARRGT
(REF 240GCS51 r 2)(REV B)
FR 013102

fO

052202

FR 052302 TO

EACHINCLLIDES:

2
3
I

NSS

RtNG,COMpRESS|ON(GROOVE+1)

NSS

RTNG,COMPRESSTON(GROOVEX2)
FR 013102 TO
R]NG,O L CONTROL(GROOVE

FR013102TO

3q7GC 4267M

FR0131021O

CONNECT]NG ROD ASSY(LIGHT)

(SEECOPONENT) FR013102TO
PIN,PTSTON(2.24a OD,3.325 !ONG)

FR0i31s2TO
tD,tAX.03{,

RTNG,REIA|NtNG(2-1l4

FR 013102 TO
BEARTNG,CONNECTTG ROO(LOWER)
FR 013102 TO

67cC426?M2

BEARING,CONNECf ING ROO(UPPER)

FR 013102 TO
CONNECIING FOD ASSY(MEDIUM)

(SEECOMPONEN) FR013102TO

RNC SET,INDVIOUAL PISTONIRE RIG

AND RE-SLEEVE)
F1 . NOT SERVICEO SEPARATELY

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NOTE

coNNECfrNc ROD SY(GFDFEV

N$$

FR 090994 TO
1

FR 090Ss4 TO 042601

16

30

187G8 29

FR 042701 TO

FF 09t0g9TO

.1

BUSHNG,CONNECTTNC ROD(,6ri7' OD,2.265")

Pt,coNNEdfrNG ROD(2 441 OD 2.014.)

F1 NSS .

NOf SERVICED SEPARATELY. FOR 6ERVICE,

ORDER CONECTING R ASSFMRI V

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DESCRIPTION
TIf\IG GFR COVER ARRGT(REF 333GBS4123XREV

sB 222015

REVISED HIGH PRESSURE FUEL INJECIOR LINES

ISEE SERVICE BTILLFIIN)

COVER TIIING GEAR(ALUM)

FR09r003TO r103

::

t:/

COVER, IMNG GEAR(ALUM)

FR 110404 TO
SILASTIC.TUBE(CLEARXORDER BIILK)
(COLOR CHANGED FRO WHITE TO CLEAR'
FR 091003TO
CAPSCREqHEX FLANGE HD(WPREVA LING
toRQUE PAICHXI10X1.50X40)
FR091003 TO
STUD.T M|NG GEAR COVER1, 10X1 sx2-49l4 )

FR09l003TO

CAPSCREWHEX FLANGE HDIWPREVAILINI]

roRauE PAICHXM12Xl.75X55)
1

FR 091003 TO
NUf ,HEX FLANGF(Mi0X1.5X21.3)
FRC91003TO
CAPSCREW HEX FLANGE HDM/PREVA]LING
TOROUE PATCHT(f\10Xt.5ox60r

FR091003fo
5
1

10

11

SCREWSIJPPORT BRACKET(M] 2X I 75XsOMM)

FR 091003TO
SCREWSUPPORT BRACET(M
FR 091003TO
BRACKET,SUPPORT(FRONT)
FR 091003 TO

)i

75X1OOMM)

STUO(M10X1.5X55Mt\'t)

FR091003TO
13

2
2

COVER,HYORAIJL]C PUMP DRIVE

FR 091003 TO
WASHER,PLAtN(110 tD)
FR 091003 tO
LOCKWASHERI/4 tD)

FR0t003Io

FR 091003TO

!T)

17

18

21

SE]AL,T]fl|ING GEAR COVER3-1/4i IDI

FR O91oO3 TO
STUD,TIMtNG GEAR COVER(M1(X1.5X2-49/64'1
FR O!1003 T
NUf ,NEX FTANGE(M10X1.5X21.8)
FR0S1003TO
CAPSCREWHEX FLAJ,GE HD{WPREVAILING
foRouE PATCH)(MI0X1.s0X4O)
FR091003TO
f UBE COMPLETE,NOZZI E INIET
FR 091003 TO 121m3

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3 142cc217' r
4

516GC223

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784314630 2
7$4314631 4
7536199153 1
7536130665 I

TURBOCHAFGER

FR 030102 TO

INCLUDEo:

PLAiE,CLAMPCTRB|NE END)
CAPSCREW AND WASHER T6S.t
{TURBINE END CTAIP PLATE)

V-&qND,COMPRESSOR HOUSIG
NUT,CLAMP

Asmty

166oc 71F6

(sh.41

er

t)

J4 ^(t

:W:
-1
I

,,fl_
il

KEY

PARINUMBER
46GC

sB

71PG

OfY NOE DESCzuFTION

RF
VALVE LIFTERiROCKER ,"qM.BRACKE

213043

,
AND PUSH

ARRGT(REF,|66GCS57XREV AJ)
SERVICE BULLETIN,REVISED ROCKER 6HAFT

RF

(SEE SERVICE BULTETIN)

PUSH ROO COMPLETE,VALVE LIFTER

36ecc

41i . I

a91GC 22A.tt

or""

"""

"l"'Jii,1.:,i'"',fo*
FR 011!02 TO

2A
28
3
4

,lB

4
4A
48
4C
4D
z
Z
Z
3
9
10
10
11
11
12
14
15

&91GC 423M

711GC 39

WEAR SEAT,VALVE YOKE

NUIHEX(M10X1.25)
FR 011402 TO
VALVE LIFER COIPTETE
FR 011202 TO 011302
VALVE ROLLER LFTER ASSY(CERAMIC)
FR 013002 TO 090005

142GC243M 6
7?GC 366F
12

AXLE

NSS

72GC3724 12
NSS
NSS
NSS
NSS

'

1
I
1
I
46AGC 4g6,qM
2 F1
,166GC,1107M 2
:@GE4!M 2
421GC 260AM
6
,466GC4964M 2
65AM 5010
12
416GC23M 12
.
391GC 32A
E
391GC 32AA
6
391GC 32AA
6
714G8231 6
232G830

VALIE ROTLER LFER ,SSY(CERAM|C)

FR091005TO
cost6f6 0F:
BODY
AXLE
ROLLER
INSER]
VALVE ROCKER ARM SHAFT ASSY
CO|\PONENT) FR 011402 TO 010603
VALVE ROCKER ARM StiAFf ASSY
iSEECOMPONENT) FR 011603 TO 011306

(sEE

SHAFTASSEMBLY. ROCKERARM
(sEE COMPONEN) FR 031406 fO
SO!f,VALVEYOKE(M10X1.25)
FR 01102 tO
VALVE ROCKER ARM SHAFT ASSY

(SEECOMpONENfi

FR 011402

fO

011503

SCREWHEXM1oX1,5i5MM)
FR 011402 TO ,t,t,t605
SCREWROCKER ARM BFTACKET(M1OX1.5X75MI!{)
FR 111?05 fO
YOKE COMPLEE.VAL\E INLET
FR 011402 TO 011503
YOKE COMPLETE,VAIVE INLET
YOKE COMPLETE.VALVE INLET
FR 011603 TO 03136

P|NCfUATOR
CAP,VALVE(3A" |D,3964'OD)

Par!6 Llrltnq Prnl

NOE
.

DEsCNP'IO
CqPSCREWHEXfLANGEHD(WPFEVAIIING
TOROUE PATCHXMTO(I.6tX16)

'

FRolll@TO

PUSH ROD COMPLETE,VALVE LIFTER

{VARIABLE LENGTH)
FR 011402 TO 101302
PUSH ROD COi'PLETE.VALVE LIFTER

'

gARAALE LENGIH)
FR1019@TO

WASHER,PLAIN(M1O ID)
FR 1@90TO
F1 - FOR A REMACK ROCKER ARII ASSY. OROER

r66C 4l07MX.

^sbtr

aoaEn pn

4l0ttt

.t

01

("\,'

-llol'n

4EY
1

DESCRIPION
\BRAIION DAIPER ANO FAI. DRIVE ARRG(REV G)
HUB.VIBRATION DAMPER(12 HOLE)

caPscREw,HEx HD(M24X2X30M]V)
PULLEY,FAN DRTVEIO GROOVE6)I12HOLES)

(95d'OD)

(9.450'Ob)

12
5

FR 102297 TO 012300
PULLEY,FAN DRNE(I0GROOVESX6HOLES)

PULLEY,FAN ORIVE(10 GROOVES)( I2 HOLES)

FR 012302 TO
ScREw,FLANGE(M1t]x1.sX3OMM)
FR 021202 TO
DAMPER,VIBRA ION(6 HOLE)
FR 0',t063 TO 21102
DAMPER,VIBRATION(12 HOLE)
FR 021202 TO 011503
DAMPER,VIBRAf ION 2 HOLE)
FR 011603 TO

aeNy

lo7Gc t1P3 (sht t

otlt

rr*
e1

1+^'

E:4>

(\Y,

-'/>/'

26
1a

6-K'--"

)Vas
tz-

30

2A

WAfER MANIFOLD ANO THERMOSIAT ARRGT

(REF 1CCS572)(REV H)
SERVICE BULLEIIN{OOLING SYSTEM REVISIONS
ASET.ACNGINES
(SEE COI\PONENT)
SERVICEBULLETIN.COOLINGSYSTEM REVISIOI.IS

sE215!25

sE21!!!9
TO AVOID EGR COOLER FAILURE ASET AC ENCINES

sB 215036

SER\CE BULLETIN.O]L COOLER COOLANT INLET

SCREEN REPLACEMENT
1
1

MANIFOLD,WATER OUTLE
FR 040903 fO 071503
MANIFOLD,WATER OUTIE
FR

0716G rO

FR 040903 TO

CAPSCREWHEX FLANGE HD(WFREVAILG

TOROUE PATCH)(M1oxl.5OX45)
FR tx09o3 TO

CAPSCREW,HEX FIANGE HD(WPREVAILING

TORQUE PATCH)(M10X1.50X75)
FR 040903 TO
THERMOSTAT HOUSING ASSY
FR 040903 TO C31 103

HOUSING,THERMOSIAT
FR 032901 TO

FR 032901 TO
SHIELD,THERMOSTAT WATER
FR 032901 TO
THERMOSTAT HOUSING ASSY
FR 031203 fO 031204

5B

2
492GC251.

HOUSING,fHERIvIOSTAT
FR 072303 tO
FR 072303 TO
SHIELD,THERMOSA WATER
FR 072303 TO
WAER FMNG ASSY
FR 031304 TO 010905

IIOUSING,THERMOSAT
FR 0203041O

5C

492GC 251

:.

FR 020304 TO
sHIELD,THERMOSTAT WATER
FR 020304 TO

WAIER F'INNG ASSY

HOUSING.THERMOSfAf
FR 070SO4IO

5B
FR 070904TO

SHIELO.f IlERMOSTAT WATER

F2
4r3GB

31;;

PLUG(38'NPf)

11

12

13

FR 070904TO

THERiOSTAT(NOM|NAL TEMP 130.

FR C40003TO
VALVE BALL CHECK
FR 040903 fo 03203

227GC 515

2
1T

13

FR 040903TO
c,\PscREw,HEX FTANGE HD(t\rAX1.25X70MM)
FR 040903TO
FIf TING,f llERMOSTAT WATER BY-PASS
FR 00903 TO 010905
HOSE,WA ER BY.P"SS(FROM THERMOSTAT
HOUSING)
FR

040903fO

CLAJr1P.HOSE(M| 1,061MAX

2)

FR040903TO
TUBE,WAIER BY"PAS(COMPLETE)
FR 040903TO
CLAMP,HOSE(M|N 1 31 7MAx 2.25)
FR 040903TO
HOSqENGINEWATER BY.PASS(OILCOOLER)
FR 00903 TO 071603
HOSE.ENGINE WAf ER BY'ASS
FR 071703TO
CLAITTP(#24,1,|N 1.06 7M4X 2.00

FR C40903 TO

HOSE,S|L|CONE( 25 |D)(OROER aULK)

FR C40903 TO
CLAMP,SPECL\L@Sr'AI ID)

22

2
26

FR 040903TO
coNDUtf.ooNVoLUTED(NO.ETALL]CXS/A, tD)
(BLACK W/GRAY OR GREEN STRIPEXORDER BI)LI9
FR 040903TO
SIJD.WATER I\ANIFOLO TO CYUNDER HEAD
FR 040903TO
SCREEN.COOLANT
FR 040903TO
ELBOW(9oOEGX33'T|BEOD,1/A'i/tALE
PIPE THREAD)
FR 040903 TO 071703
FIMNG(MALECONNECOR/45 OEG ELBOW)
(1AL27NPT)
FR

227GC 514

07lAO3fO

TUBE,SURGE TANK ANO CAB HEAIR RETURN

FR

fi1M5TO

CAPSCREWHEXFLANGEHO(WPREVAILING
TORQUE PATCHXM6X1X16)
FR 011005T0
HOSE SllrCOE(f |D)(ORDER AULn
FR011005TO
oLAMP,HOSE(I\|N 0 31,yMAX 1.5
FR011005TO
F1 - THIS IS NOT SERVICEO SEPARATLY,FOR
SERVICE ORDER THE COMPLETE ASSY.
F2 NSS . OR SERVICE.ORDER TI]ERMOSTAT

'

Prlt Ll.tns Prlnt

NOTE
SERMCE KII, 2I5SB 158P3,
I

^...w

315@ 73P5lsh..t t

ott)

iri

'.=._t

DESCRIPTION
WATER PUI\P ARRGT(REF 316GCS573XREV G)
SERVICE BULLETIN.COOL NG SYSTEM REVISIONS

ASET,ACENGINES
SERVICE BULLETIN.COOLING SYsTEM REVISIONS

FR 040903 TO
1

O,RING.WATER PI]f\,tP TO CYL]NDER BLOCK

FR040903TO
CAPSCREW HEX HD(M12X1.75X7OMM)

1
1

FR 040903 TO
wHER,PtAtN(Nt12 tD)
FR MO9O3 TO
CAPSCREWHEX FLANGE HDIWPREVAILING
TOROUE PATCHXMlOXl.5OX6O)
FR 040903:lO
TUBE.WATER PUMP(INLET)
FR 040903 TO 031204
TUBE,WATER PUMP(INLET)

TUBE,WATER PUMP(NLETXWHEATER RETURN)

FR 011005 TO
O.RING.WATER INLETTO WATER PUMP HOUSING

11

11
1

14

2
1

l3

FLANGE SCREW,HEX HO(M10X1.5X25MM)

r-R 040903 TO
BMCKET,LLFf ING(FRONT ENGINE)
FR 010903 fO
STUD,FAN BRACKET(M12X1,75X65)

IDLER,ACCESSORIES BELf DRIVE

FR 040903 TO 111405
IDLER,ACCESSORIES BELT ORIVE
FR 111505 TO
ADAPTER,COOLANT CODITIONER
FR 040903 TO
VALVE,COOLANT SHUT-OFF(2.s - 5.5 PSD
FR O40g03IO
SEAL(5A D,13/16"OD)
FR 040903 TO
FLANGE SCREW,HEX HD(M3X1.25X25Mt)
FR 0903 TO
FILTER.COOLANT CONOITIONER
FR 040903 TO

BMCKET.WAER PUMP SUPFORT

FR 040903 TO
SfUD.WATER PUMP STIFFENIG PIATE
FR 040903 TO
NUT HE( FIANGE(M3X1,25)
FR 0.4903 TO

NUT,HEX FLANGE(I\,13X1.25)
FR 040S03 TO
F1 . FOR SERVICE ORDER THE FOIIOW!6 SERVICE
PART-S::ZZ1 OB41 M, HOUSING{SERVCE)
a 316GC 31S6, C,qRTR]DGE"SSY )
46GC 330, O-R|G

DESCRIPTION
FAN BELTARRGT(REF 42MI]S53)(REV F)
SERVICE BILLETN,MPROVED FAN DRIVE SYSTEM

s8216003

(SEE SERVICE BULLETIN)

BELT,ACCESSORIES DRVE(79I2' LONG)
FR 092203 TO 022606
BELT.ACCESSORIES DRLVE(792' LONG)
FR 022706 TO
BELT FAN ORIVE(ARAI\ID CORD)(6I /2 LONG)
FR 092203 TO 022606
BELT,FAN DRIVE(POLYESTER CORD)I61I/2' LONG)
FR 022706 TO

\
'?)

TENS
1

, FR osrro3 ro o111oa
ONER}IN BELT DRIVE

FR 011204 TO 102305
TENSIONER FAN BELT ORVE
FR 102405 TO 02266
TENSIONER FAN BLT DR VE
FR 022706 TO
capscREW socKET HEAO(|\10X1 5X65MM)
FR 092203 TO

FR 092203 TO 022005
TENSIONER,ACCESSORY BEL(PULLEY IS 30 1IIIM

FR 022105 TO
CAPSCREWHEX FTANGE HD(l\r|10X1.5X!01\iM)
FR 092203 TO

abty

1NH 7t2n /sheet

t)

6\

\\\"dl

$hJ

A*eaty ltu

rzrP2 ..sha I or 1)

KEY

DESCRIPTON
ENGINE FAN MOIJTING ARRGT(REF 1MH515IREV

.1

FAN DRIVE(COMPLETE)
FAN DRIVE COMFTETE

FR 02705 TO 022406
1

40_4tt441M

FAN DRIVE COMPLETE

FR O225m TO
1

FAN,ENGNE(S BLADE)

NIJT,HEX FLANGE(M12X1.75MIV)
FR 092203 TO

FR 0922m TO

FIATWASHER,GEOMET XL COATED(3A
FR 092203

fO

LOC(NUT,NEXG/A,24UNF)
FR 00220s TO

Asdnbly

6nH 73P5

tshdl t)

.4

DESCRIPTIOfl
1

ENGNE FAN RINO ARRGT(REF 8MHSs(REV B)

SEAt,FAN(ENGrNEX712Mt\i tD)
FR 03r 103 TO
FR 031103

fO

CAPSCREWHEX FLANGE HD(M1OX1 sX2OMM)

FR 031103TO
BRACKEIFAN RINO(TOP)
FR 031103 TO
FR 031103 TO

BRACKEf ,FAN RING(ENGINE)

FR 061103 TO 1 10203
BRACKET,FAN RING(ENGINE)
FR 110303

fO

CLAMP,HO6E(DOUBLE SADDLE)
(MrN 25,12 7tV4X 2a' tD)
F-R 031103 TO
CAPSCREWHEXFLANGE HEAD{M6X1 OX2SIVM)

FR031i03 t0
wasHER P[A|N(25.14MM OD,s 76MM tD
FR 031103 fO
NUT.HEX FLANGE(M10X1.5X12)
FR OA1103 TO

-a*nhty

nHBna @eiot1)

\22-za^.

{e

ff'-5

)#
\-i.-

EIY
-@{\\,/.2--

2
3

2104103936Of

DESCzuPTtOI
CLUTCH ARRGT(CL?31XREF 1I HBS5lSIREV D]
CLUTCH ANO DISC ASSYICLT9AI ,
(sEE coMPoNENTT F 121roi
caPscREwHo( uD(M1OX1.$(6OMM)
FR 121t7IO

ro

LOCKWr'6HER(MIo rD)

FR 121197 TO
1

BEAR|NG,9ALL
{PILOT BEARING)

31A

D,2-53/6.1' ODt

FRIZ2BfO 0A20(D
j/1A D 263,64" OD)

BEARTNG,B,qLLO

(PILOT BEARING)

FR 0321(D TO
F1 NAP . NbN.APPI ICABLE

APPLY

IO

PARI

TH]S 'P'VARjANON

PARTS OO NOT

^sbty

2turn*@1(sh.f I

o4

.,.

Pa.te L.@

19
lq

21041033591
P2

11HB46a

ltHB

a25ABP2

20
30

'l

l
I

I
J

CLUrcH AND DISC ASY(i5.Sf CERAMIC.FACINOI

covER AssY,cLUICu
I6EE COMPONEMf)
PLATE.PRESSUR(N'IERMEDIATE,
x CLUTCAi,O|SC(FROi{)

.
123633

Plint

,B.dy |1HE1

aP2lsi1

tlHB 4258AP2-1

ot1)

ilB{373

DESCRPYION
cLUTCll COVER ASSY(OANA MODEL
SFL NESIGEVAI

*Ep1562!2'- 10

ADJUSIER ]"S.YKWK

B
NSS
D

BEARING ASSY,RELEASE

NSS

WA6HER
SIEEVE AND BUSHING ASSY.RETAINER

NSS
NSS

NSS

I
1

PIVOT.PRESS SPRING

RING,FLYWIEEL

F1 NSS

, NOT SOLD SEPARATELY

Astrbtr tutu ttu (shd1otl)

41--

lz
)2

.\

*-'fr.."
.fu..><rt
't:'/2"

, t.

DESCRFNO
AIR CONOTIONER COMPREsSOR
EEF 2O3RDS533XREV O)
AIR COMPRESSOR COMFLETE

ARRGI

FR041801fO
SCREWHEX HO FTANGE(M6X1.25X1OOMM)
FR 041301

fO

022,102

SCREqHEX HD FTANGE(M6X1.25X1OOMM)
FR 0rr502

fo

NUT,HEX FLANG(M6X1.25X9MM)

KT

FR 22s02-rO
K.CLUTCH REPLACEMENT

INCLUDES:
NSS
NSS
NSS
NSS

1
1

1
1

F1 NSS - NOT SERVICED COMPLEIE