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{{shortShort description|IronSteel andplant steelin industry inChhattisgarh, India}}
{{Use dmy dates|date=January 2019}}
{{Use Indian English|date=January 2019}}
{{Infobox company
| name = SAIL-Bhilai Steel Plant
| image = File:The_Prime_Minister,_Shri_Narendra_Modi_dedicates_the_Modernised_and_Expanded_Bhilai_Steel_Plant_to_the_Nation,_in_Chhattisgarh_on_June_14,_2018._The_Union_Minister_for_Steel,_Shri_Chaudhary_Birender_Singh_is_also_seen.JPG
| type = [[Public Sector Undertakings in India]] <br /> [[Government-owned corporation|(Central Govt. Organization)]]
| image_caption = Prime Minister [[Narendra Modi]] reveals the Modernised and Expanded Bhilai Steel Plant, in Chhattisgarh on 14 June 2018
| traded_as = {{NSE|SAIL}}
| type =
| foundation = 1955
| location = [[Bhilai]], [[Chhattisgarh]], [[India]]
| industry = Metallurgical Process
| products = Rails, Plates, Structurals, Rebars and Wire Rods
| parent = [[Steel Authority of India|Steel Authority of India Limited]]
| homepage = {{URL|http://www.sail.co.in/bhilai-steel-plant/about-bhilai-steel-plant/|sail.co.in/bhilai-steel-plant}}
| logo = Steel Authority of India logo.svg
| key_people = Anirban Dasgupta (CEO)
}}
The '''Bhilai Steel Plant''' ('''BSP)'''), located in [[Bhilai]], in the Indian state of [[Chhattisgarh]], is [[India]]'s first and main producer of [[steel]] rails, as well as a major producer of wide steel plates and other steel products. The plant also produces steel and markets various chemical by-products from its [[coke oven]]s and coal chemical plant. It was set up with the help of the [[United Kingdom]]USSR in 19591955.<ref name="steel plant 1">{{cite web|title=The Bhilai Steel Plant|url=https://web.archive.org/web/20030405121223/http://www.fieldtofactory.lse.ac.uk/SteelPlantHistory.htm|url-status=dead|archive-url=https://web.archive.org/web/20030405121223/http://www.fieldtofactory.lse.ac.uk/SteelPlantHistory.htm|archive-date=5 April 2003|access-date=24 June 2012|work=Field to Factory: Film and ethnography of industrialisation in Chhattisgarah, Central India|publisher=Jandarshan and LSE}}</ref>
 
Bhilai Steel Plant (BSP) is eleven-time winner of the Prime Minister's Trophy for best integrated steel plant in the country.<ref>{{Cite web | url=https://www.sail.co.in/sail-press-release/prime-minister-hands-over-pms-trophy-best-integrated-steel-plant-country-bhilai | title=Prime Minister hands over PM'S Trophy for best Integrated Steel Plant in the Country to BHILAI Steel Plant | publisher=SAIL | date=4 February 2015 | access-date=26 January 2019 | archive-date=2 November 2019 | archive-url=https://web.archive.org/web/20191102120119/https://www.sail.co.in/sail-press-release/prime-minister-hands-over-pms-trophy-best-integrated-steel-plant-country-bhilai | url-status=dead }}</ref> The plant is the sole supplier of the country's longest railrailway tracks, which measure {{convert|260|m}}.<ref>{{Cite news|url=https://economictimes.indiatimes.com/industry/indl-goods/svs/steel/bhilai-steel-records-its-best-ever-loading-for-dispatch-to-indian-railways/articleshow/59426278.cms|title=Bhilai Steel records its best ever loading for dispatch to Indian Railways|newspaper=The Economic Times|access-date=30 December 2017|last1=Mazumdar|first1=Rakhi}}</ref> The 130 - meter rail, which would be the world's longest rail line in a single piece, was rolled at URM, Bhilai Steel Plant(SAIL)out on 29 November 2016.<ref>{{cite news | url=https://www.business-standard.com/article/companies/sail-bsp-starts-production-of-world-s-longest-single-piece-rail-116113000455_1.html | title=SAIL-BSP starts production of world's longest single-piece rail | date=30 November 2016 | newspaper=Business Standard | first=R Krishna | last=Das | access-date=26 January 2019 }}</ref> The plant also produces products such as wire rods and merchant products. Bhilai Steel PlantIt has been the flagship integrated steel plant unit of the Public Sector steel company, the [[Steel Authority of India Limited]] and is its largest and most profitable production facility. It is the flagship plant of SAIL, contributing the largest percentage of profit.<ref>{{cite news | url=https://www.business-standard.com/article/markets/new-generation-rails-will-be-bhilai-steel-s-crown-jewel-113070101084_1.html | title=New generation rails will be Bhilai Steel's crown jewel | date=1 July 2013 | newspaper=Business Standard | first=Kunal | last=Bose | access-date=26 January 2019 }}</ref>
 
The Bhilai Steel plant was established with Russian collaboration in Durg district of Chhattisgarh and started production in 1959. Agarias, A community of iron smelters helped the discovery of a source of iron ore for Bhilai Steel Plant.
== History. ==
The government of [[India]] and the [[USSR]] entered into an agreement, which was signed in [[New Delhi]] on 2 March 1955, for the establishment of an integrated iron and steelworks at Bhilai with an initial capacity of one million tons of steel ingot.{{Citation needed|date=April 2017}}
 
The main consideration for choosing Bhilai was the availability of [[iron ore]] at [[Dalli Rajhara]], about 100&nbsp;km from the site; [[limestone]] from Nandini, about 25&nbsp;km from the plant, and [[Dolomite (mineral)|dolomite]] at Hirri, about 140&nbsp;km away, and coal from Korba and Kargali coal fields. The water for the plant comes from the Tandula dam and power from Korba thermal power station. The plant was commissioned with the inauguration of the first blast furnace by then president of India, Dr. [[Rajendra Prasad]], on 4 February 1959. The plant was expanded to 2.5 million tons in September 1967 and a further expansion to 4 MT was completed in 1988. The main focus in the 4 MT stage was the [[continuous casting]] unit and the plate mill, a new technology in steel casting and shaping in [[India]].<ref name="Sail">{{cite web|title=BHILAI STEEL PLANT|url=http://www.sail.co.in/pnu.php?tag=bhilai_facility|work=Steel Authority of India Limited|publisher=SAIL, All Rights Reserved|access-date=24 June 2012|archive-url=https://web.archive.org/web/20120623171734/http://www.sail.co.in/pnu.php?tag=bhilai_facility|archive-date=23 June 2012|url-status=dead}}</ref>
 
== The organisational framework ==
Bhilai Steel Plant functions as a unit of SAIL, with corporate offices in New Delhi. Over the years, Bhilai Steel Plant developed an organizational culture that forces its commitment to values and stimulates continuous improvements and higher levels of performance. The [[chief executive officer]] controls operations of the plant, township, and iron mines. The CEO is assisted by his D.R.O.s(Direct Reporting Officers), i.e. the functional heads, executive directors, general Manager concept of zonal heads, and HODs who integrate functions with clear accountability for achieving the corporate vision, company goals, and objectives.
 
== Modernization and expansion programs ==
Bhilai steelSteel plantPlant is raising its capacity of steel production through modernization and new projects. The major upcoming project is the commissioning of a giant Blastblast Furnacefurnace of volume 40604,060 cubic meters in volume, with a hot metal production capacity of 80008,000 mttonnes per day.{{citation needed|date=January 2019}}<ref>{{cite web|title=Bhilai Steel Plant's Modernisation and Expansion Program Gains Momentum|url=http://www.sail.co.in/BSP_list_of_packages_in_CPFR.pdf|work=Steel Authority of India Limited|publisher=SAIL|access-date=24 June 2012|archive-url=https://web.archive.org/web/20120503143642/https://www.sail.co.in/BSP_list_of_packages_in_CPFR.pdf|archive-date=3 May 2012|url-status=dead}}</ref>
 
The Bhilai steelSteel plantPlant has created steel for one of the Railwaysrailway's most challenging projects, construction of the {{convert|345|km|mi|abbr=on}} railway line and plane network between [[Jammu]] and [[Baramulla]] at an investment of {{INRConvert|19000|c}}. BSP has also developed a special grade of TMT rebars for use in the high-altitude tunnel inside the [[Banihal Pass]]. BSP had also developed the special soft iron magnetic plates for the prestigious India-based [[Neutrino detector|Neutrino Observatory]] (INO) project of the [[Bhabha Atomic Research Centre]] (BARC). It has also developed special grade high-tensile (DMR249A) steel for building India's first indigenously built anti-submarine warfare corvette, [[INS Kamorta]].<ref name="ETimesKamorta20140712">{{cite web | title=GRSE hands over first indigenous warship, INS Kamorta to Indian Navy | url=http://articles.economictimes.indiatimes.com/2014-07-12/news/51392339_1_indian-navy-garden-reach-shipbuilders-blue-water-navy | publisher=Economic Times | date=12 July 2014 | access-date=14 July 2014}}</ref> The plant was further expanded on 14 June 2018.
Projects in progress include a new compressed air station, oxygen plant, new installations to support power requirements, and ore handling capacities expansion. Presently, the total requirement of iron ore of Bhilai Steel Plant is met from [[Dalli Rajhara]] Iron Ore Complex (IOC). In view of IOC's rapidly depleting reserves, BSP is opening an iron ore mine at Rowghat, about {{convert|80|km|mi}} from [[Dalli Rajhara]] in Narayanpur District of Chhattisgarh. Accordingly, Bhilai Steel Plant will develop the mine in Block-A of Deposit-F of Rowghat with a production capacity of 14.0 MT per year during 2011-12. For environmental reasons, the beneficiation plant shall be of dry circuit type. However, the grant of forest clearance under the Forest (Conservation) Act, 1980 is still pending.<ref>{{cite web|title=Bhilai Steel Plant's Modernisation and Expansion Program Gains Momentum|url=http://www.sail.co.in/BSP_list_of_packages_in_CPFR.pdf|work=Steel Authority of India Limited|publisher=SAIL|access-date=24 June 2012|archive-url=https://web.archive.org/web/20120503143642/https://www.sail.co.in/BSP_list_of_packages_in_CPFR.pdf|archive-date=3 May 2012|url-status=dead}}</ref>
 
The Bhilai steel plant has created steel for one of the Railways' most challenging projects, construction of the {{convert|345|km|mi|abbr=on}} railway line and plane network between [[Jammu]] and [[Baramulla]] at an investment of {{INRConvert|19000|c}}. BSP has also developed a special grade of TMT rebars for use in the high-altitude tunnel inside the [[Banihal Pass]]. BSP had also developed the special soft iron magnetic plates for the prestigious India-based [[Neutrino detector|Neutrino Observatory]] (INO) project of the [[Bhabha Atomic Research Centre]] (BARC). It has also developed special grade high-tensile (DMR249A) steel for building India's first indigenously built anti-submarine warfare corvette, [[INS Kamorta]]<ref name="ETimesKamorta20140712">{{cite web | title=GRSE hands over first indigenous warship, INS Kamorta to Indian Navy | url=http://articles.economictimes.indiatimes.com/2014-07-12/news/51392339_1_indian-navy-garden-reach-shipbuilders-blue-water-navy | publisher=Economic Times | date=12 July 2014 | access-date=14 July 2014}}</ref>
 
The plant was further expanded on 14 June 2018.
 
== Environment management ==
BSP has taken measures in the areas of waste management, resource utilization, and pollution control and has initiated several waste reduction programs. Besides reducing [[greenhouse gas]] output,{{Citation needed|date=April 2017}} BSP is replacing the ozone-depleting CTC, aided by [[UNDP]]. BSP has earned Voluntary Emission Reduction (VER), (a sort of carbon credit) for two of its projects.
 
Abiding by Corporate Responsibility for Environment Protection (CREP) guidelines and monitoring, it has taken steps to "check fugitive emissions from Coke Ovens and has installed Air-cooled self-sealing doors resulting in a significant reduction indoor emissions"{{citation needed|date=November 2012}} The plant has introduced a de-dusting system, [[electrostatic precipitator]]s and a coal dust injection system in the [[blast furnace]]s and in other units.
 
Bhilai Steel Plant manages Bhilai Nagar township which has 13 sectors.
 
==Accidents==
On 12 June 2014, a gas leak in Bhilai Steel Plant killed six people, including two senior officials. Over 50 people were affected by the accident. A breakdown in the water pump house caused a leak of the poisonous gas [[carbon monoxide]], which infiltrated the premises due to pressure differences along the purification chamber lines.<ref>{{cite web|title=Bhilai Steel Plant gas Leak Accident kills 6 and injures 40|url=http://news.biharprabha.com/2014/06/bhilai-steel-plant-gas-leak-accident-kills-6-and-injures-40/|work=IANS|publisher=news.biharprabha.com|access-date=13 June 2014}}</ref> Among the dead were two deputy general managers, while the injured included [[Central Industrial Security Force]] personnel as well as workers and officials of the public-sector plant. The leak started at around 6:10&nbsp;pm [[Indian Standard Time|IST]].
 
On 9 October 2018, Thirteen plant employees died including four BSP fire services officials, and 14 were injured including six BSP fire services officials in a blast at the plant. The blast took place in a pipeline near the coke oven section at the steel plant in the town of Bhilai.
 
==Output==
Line 64 ⟶ 44:
| Plates (up to 3600&nbsp;mm wide)|| 950,000
|-
| Total saleable steel|| 3,153,000<ref>{{Cite web|url=https://durg.gov.in/bhilai-steel-plant/|title=Bhilai Steel Plant &#124; District DURG, Government of Chhattisgarh &#124; India|accessdate=24 May 2023}}</ref>
|}
 
 
== Impact on local economy and culture ==
BSP, when it was established was the primary industrial employer in the Chhattisgarh region. Its positive impact on the region is visible on various fronts including education, economy and culture. It was once counted among the largest factories in India with almost 60000 employees. Being a [[public sector]] enterprise (i.e. Govt of India being the sole stakeholder in the early days) it provided comprehensive benefits package to its employees with subsidized education, healthcare and housing. Like many Public Sector units, Bhilai had a strong organized trade union presence, advocating for worker rights and benefits.
 
The planned township was organized as 13 sectors. Several Educational institutes sprung up in the township and surrounding towns to cater to educational needs of residents. Bhilai developed into a cultural hub, with many expatriate Soviet experts and engineers residing in the city in the early days. Bhilai also attracted an educated workforce from across India, transforming the culture of the area from a primarily rural, to a cosmopolitan melting pot. Ancillary private factory units grew to process by-products such as slag, scrap and sponge iron, in neighboring cities, creating a thriving local economy in the region, anchored by Bhilai Steel Plant.
 
== Environmental impact ==
While Bhilai Steel Plant fulfills an essential infrastructure role for the nation, it is largely powered by coal, a highly polluting and fossil fuel. It is an acknowledged fact that the Steel Industry worldwide is a major polluter with the biggest carbon footprint. BSP with its aging plant built using 1950s Soviet knowhow, lags comparable Indian steel producers with more modern plants in climate impact areas. The long-term health impacts on BSP employees or citizens have been examined in a few isolated research studies. Emissions, and waste from BSP plant has had an adverse environmental impact , based on anecdotal and limited independent studies available. Mining activities from BSP's multiple captive, especially [[ Dalli Rajhara ]] mines have affected water supply and quality for surrounding villages. The method of open pit mining has resulted in deforestation and depletion of water table for villages near the [[ Dalli Rajhara ]] mines, without any post-damage mitigation for the affected communities.<ref>{{Cite web|url=https://www.hindustantimes.com/india/raoghat-mines-in-bastar-iron-in-their-souls/story-wh0f6njppQ5tR0lsHAHflM.html|title=Raoghat mines in Bastar: Iron in their souls|date=29 March 2014|website=Hindustan Times}}</ref>
 
Additional data and reporting on the environmental and health impacts are required, for Bhilai, given its scale and size.<ref>{{Cite web|url=https://www.researchgate.net/publication/312472296|title=(PDF) Air and Leaching Pollution Scenario by Iron and Steel Plants, in central India|accessdate=24 May 2023}}</ref>
 
The CAG Report (2018) also cited this plant for higher than average CO<sub>2</sub> emission, and reduced [[Electrical efficiency|energy efficiency]]. Per the sustainability report published by SAIL, these are some initiatives being driven at BSP, to modernize in an energy efficient way, the aging plant technology -
 
* Waste heat recovery from Coke Ovens
* Conversion of high top-gas discharge pressure to electrical energy in Blast Furnace (BF) #8
* Installation of Variable Voltage Variable Frequency Drives to reduce energy consumption
* Coal dust injection
 
Additional BSP green initiatives (Year 2022) are in the Sustainability report.<ref>[https://sail.co.in/sites/default/files/2022-11/SAIL%20SUSTAINABILITY%20REPORT-2021-22-17-11-22.pdf Sail Sustainability Report] sail.co.in 2021</ref>
 
==Safety Incidents at the Plant==
On 12 June 2014, a gas leak in Bhilai Steel Plant killed six people, including two senior officials. Over 50 people were affected by the accident. A breakdown in the water pump house caused a leak of the poisonous gas [[carbon monoxide]] leak, which infiltratedseeped into the premises due to pressure differences along the purification chamber lines.<ref>{{cite web|title=Bhilai Steel Plant gas Leak Accident kills 6 and injures 40|url=http://news.biharprabha.com/2014/06/bhilai-steel-plant-gas-leak-accident-kills-6-and-injures-40/|work=IANS|publisher=news.biharprabha.com|access-date=13 June 2014}}</ref> Among the dead were two deputy general managers, while the injured included [[Central Industrial Security Force]] personnel as well as workers and officials of the public-sector plant. The leak started at around 6:10&nbsp;pm [[Indian Standard Time|IST]].
 
On 9 October 2018, Thirteen13 plant employees died (including four BSP fire services officials,) were killed and 14 were injuredpeople (including six BSP fire services officials) were injured in a blast at the plant. The blast took placeoccurred in a pipeline near the coke oven section at the steel plant in the town of Bhilai.
 
A report by the CAG (Comptroller and Auditor General of India) cited the plant for specific safety violations, thereby creating a hazardous work environment for employees who worked near Blast furnaces and Coke Ovens. <ref>{{Cite news|url=https://economictimes.indiatimes.com/industry/indl-goods/svs/steel/laxity-found-in-ensuring-safety-by-sail-at-bhilai-plant-cag-report/articleshow/80785092.cms?from=mdr|title=Laxity found in ensuring safety by SAIL at Bhilai plant: CAG report|newspaper=The Economic Times |date=10 February 2021}}</ref>
 
==See also==
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{{authority control}}
 
 
[[Category:Economy of Chhattisgarh]]
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[[Category:India–Soviet Union relations]]
[[Category:Bhilai]]
[[Category:Manufacturing companies establishedplants in 1955India]]
[[Category:Buildings and structures in Bhilai]]
[[Category:Soviet foreign aid]]
[[Category:1955 establishments in India]]
[[Category:Companies listed on the National Stock Exchange of India]]
{bhilai steel plant}